Amano Pioneer Eclipse SAFR PE440BU Operator'S Manual Download

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Summary of Contents for Pioneer Eclipse SAFR PE440BU

Page 1: ...UHS Propane Burnisher PE440BU Operator s Manual...

Page 2: ......

Page 3: ...vice should include an emissions check Instructions For Use Failure to read and understand this manual before operating this machine or performing service on this machine may result in injury to the o...

Page 4: ...al and attached to the machine CAUTION indicates that the possibility of damage to the machine or other property can occur if CAUTION statements are ignored Read and observe all CAUTION statements inc...

Page 5: ...Troubleshooting 20 Maintenance 21 Scheduled Maintenance Chart 21 Oil Level Inspection 22 Oil Change 22 Oil Filter Replacement 23 Spark Plug Inspection and Replacement 23 Hood Removal 23 Air Filter In...

Page 6: ...nt KA110130752 l Engine Air Pre Cleaner Foam Element KA110137046 l Spark Plug KA920702112 l Battery MP362200 l Drive Belt MP8070 21 MP8049 24 MP272900 28 l Fuses SS2570 20A MP043000 7 5A l LP Cylinder...

Page 7: ...r inside a building DO NOT store propane cylinders inside a building DANGER This machine has parts including the pad assemblies that can cause severe injury if these parts are contacted while they are...

Page 8: ...erheating can be caused by dirty oil Check oil before each use and change regularly following recommended maintenance schedule CAUTION Do not engage starter for more than 5 seconds Allow a 10 second c...

Page 9: ...rstanding the operation manual l Check the machine for shipping damage Keep your machine regularly maintained by following the maintenance information in this manual Order parts and supplies only from...

Page 10: ...in a well ventilated space Exigences de s curit pour le Canada 1 Un panneau indiquant INTERDICTION DE FUMER doit tre affich en permanence dans la zone de stockage Il doit tre conforme au panneau exig...

Page 11: ...or meter supported independent of the machine 1 68 m 66 in above the test surface 25 cm 10 in to the right and left centerline of the operators position and 20 cm 8 in to the rearmost point of the han...

Page 12: ...meets the D O T 4E240 standards These cylinders are also listed by UL In addition the steel cylinder meets European TPED specifications and is CE compliant Filling should be done ONLY by a qualified...

Page 13: ...Controls and Instruments SafeSense Light Display Hour Meter Tachometer Bail Throttle 13 Engine Ignition Switch Handle Pivot Knob Machine Components...

Page 14: ...the machine with the bail throttle in the operating position After the engine has started with the pad off of the floor pull the bail throttle to the operating position The clutch will engage automat...

Page 15: ...l from the oxygen sensor and if the module receives an abnormal reading for a period of 1 minute the unit will shut down If the machine is also allowed to idle for more than 4 minutes an indicator lig...

Page 16: ...an a 1 4 6mm thick replace it CAUTION Carefully inspect the pad holder for cracks or damage Replace if necessary WARNING A damaged pad holder rotating at high speeds may be an extreme hazard if it sho...

Page 17: ...problem must be corrected DO NOT bypass any fuse The ignition fuse is located on the side of the starter switch panel Dust Bag 1 Remove the dust bag cover by lifting upward on the back of the cover 2...

Page 18: ...lling should be done ONLY by a qualified propane dealer A properly filled cylinder should not exceed 80 of the rated capacity Do not overfill the cylinder or use a liquid withdraw cylinder on the mach...

Page 19: ...alve on the fuel cylinder by turning it clockwise the engine will stop when the fuel in the lines is used up Once the engine stops turn the ignition switch off Burnishing 1 After engine has started al...

Page 20: ...ssion Worn piston ring s and or cylinder head s require replacement Check FS481V Service Manual Contact an APEC Certified Technician Fuel mixture is to lean Check and adjust fuel mixture if necessary...

Page 21: ...ck clean air cleaner paper element l Check clean air cleaner foam element l Inspect battery and battery connections l Replace air cleaner paper element l Replace air cleaner foam element l Inspect cle...

Page 22: ...il after the first 8 hours of operation and every 50 hours thereafter 2 Start and warm the engine so the oil will drain easily and completely Push machine to a level surface Stop the engine 3 Turn off...

Page 23: ...e The correct gap is 025 in 635 mm If the gap is incorrect carefully bend the side electrode with a suitable tool to obtain the correct gap A Insulator B Center Electrode C Plug Gap D Side Electrode H...

Page 24: ...ance A Remove blower housing and any other shrouds B Clean the cooling fins as necessary using compressed air or pressure washer C Reinstall all housings and shrouds Inspect Fuel Hose and Connections...

Page 25: ...ok Bak position See Rok Bak Pad Change section by lifting up on the front of the machine until it rests on the handle grips 4 Rotate the pad drive and inspect the belt 5 If cracks or excessive wear is...

Page 26: ...l and damage it 3 Never store machine or fuel cylinders near an open flame or heat producing device 4 Make sure machine is cleaned properly before storing 5 Never store machine with cylinders installe...

Page 27: ...lug KA920702112 Spark Plug Gap 0 025 in 0 635 mm LP Cylinder Type 20lb 9 1 kg Vapor Withdraw 21 Machines 24 Machines Pad Size 21 53 3 cm Pad Size 24 61 0 cm Pad Speed 2000 RPM Pad Speed 1800 RPM Width...

Page 28: ..._ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ __...

Page 29: ...Electrical Schematic 29...

Page 30: ...Connections 30...

Page 31: ...MP2012 CABLE BATTERY NEG 1 C MP379400 CABLE BATTERY POS 34 1 D MP379500 CABLE BATTERY POS 14 1 E MP379300 HARNESS TACH HOUR 63 1 Item Ref No Description Qty F MP354900 WIRE SOLENOID BATTERY 1 G SS2570...

Page 32: ...Engine Assembly 32 RF035700 072513 23 25 24 26 14 13 27 28 33 31 37 30 32 11 36 35 32 34 4 6 29 20 19 7 21 16 17 15 18 38 39 12 22 5 3 2 1 9 35 40 10 8...

Page 33: ...L 3 8 40 18 NB065000 BOLT HEX M8 X 16 1 19 KA461DA0800 WASHER LOCK M8 4 20 KA922107027 NUT HEX M8 4 Engine Assembly continued 33 Item Ref No Description Qty 21 NB7282 CLAMP HOSE 1 22 MP043100 SEAL INT...

Page 34: ...Bulkhead Assembly 34 RF035500 090313 11 16 13 15 20 10 30 31 28 12 6 17 32 33 18 1 10 10 4 3 5 8 9 7 2 34 36 37 27 26 14 24 25 22 21 21 23 39 38 37 4 26 40 41 42 44 43 35 34 35 19 29...

Page 35: ...PE S 1 4 2 20 NB009800 GROMMET 3 8 ID 5 21 MP368100 STRAP 2 X 23 2 22 MP367600 SLIDE STRAP 2 1 Item Ref No Description Qty 23 MP199000 SWITCH IGNITION 1 24 KC4834001 KEY SWITCH IGNITION 1 25 MP042800...

Page 36: ...36 Old Deck Assembly RF035400 082913 18 35 31 32 16 37 29 30 36 28 17 38 39 33 30 19 14 15 3 4 20 22 21 23 11 12 9 10 1 6 5 2 8 13 24 34 26 25 27 40 7...

Page 37: ...LT HEX 3 8 X 1 1 4 1 15 NB3450 WASHER FLAT 3 8 1 16 MP012801 CASTER 2 1 2 1 17 NB003100 NUT JAM HEX 1 2 1 18 MP371501 BRACKET WHEEL 2 Item Ref No Description Qty 19 NB6545 BOLT HEX 5 16 X 1 4 20 NB326...

Page 38: ...38 Old Main Assembly RF035800 11 4 14 27 28 20 10 9 32 5 31 12 2 3 4 6 7 10 16 19 23 18 20 21 22 24 8C 11 10 15 14 1 11 17 9 10 25 13 26 27 30 10 9 35 34 33 36 29...

Page 39: ...N OIL 20 14 MP362200 BATTERY 12V 1 15 MP368100 STRAP 2 X 23 1 16 NB3265 NUT LOCK 5 16 4 17 MP372600 KNOB 1 4 X 1 2 2 Item Ref No Description Qty 18A MP068600 COVER PULLEY 28 1 18B MP073400 COVER PULLE...

Page 40: ...Deck Assembly 40 RF058100 111315 37 38 39 34 23 24 20 21 46 47 1 10 8 12 9 5 45 50 19 18 17 2 22 33 6 7 11 40 29 27 32 30 31 25 35 36 15 14 43 44 41 42 26 28 3 13 4 16 49 48 51...

Page 41: ...32 1 19 MP197000 SHIM 1 16 1 20 NB6864 BOLT HEX 1 2 X 1 1 4 4 21 NB9269 WASHER FLAT 7 16 4 22 MP071800 TENSIONER BELT 1 Item Ref No Description Qty 23 NB6044 BOLT HEX 3 8 X 1 1 4 1 24 NB3450 WASHER F...

Page 42: ...Main Assembly 42 RF058200 080615 16 13 17 6 5 19 9 10 7 6 1 12 7 5 6 14 8 15 16 18 6 11 20 4 3 2...

Page 43: ...B9267 WASHER FLAT 5 16 11 7 NB6545 BOLT HEX 5 16 X 1 6 8 MP4515 TUBING OIL DRAIN 20 9 MP362200 BATTERY 12 AGM 1 10 MP368100 STRAP 2 X 23 1 11 NB3265 NUT LOCK 5 16 4 12 MP372600 KNOB 1 4 X 1 2 2 13 NB3...

Page 44: ...Regulator Handle Hood Assembly 44 RF035600 012511 2 3 6 8 7 6 5 1 18 16 17 13 15 19 14 4 12 11 10 9...

Page 45: ...1 6 NB9645 WASHER FLAT 10 2 7 NB9735 NUT LOCK 10 1 8 NB049100 SCREW 10 X 7 8 1 9 MP375800 HOOD BLACK ASM 1 10 MP075200 FOAM 1 2 X 38 1 11 MP373400 FILTER AIR HOOD 1 12 SA026300 REGULATOR LP 1 13 MP01...

Page 46: ...Skirt Pad Holder Assembly 46 24 28 21 RF034900 102810 1 1 1 5 1 4 1 3 1 2 1 2 5 2 6 2 8 2 4 2 3 2 9 2 7 3 3 1 3 2 3 3 3 8 3 4 3 6 3 5 3 7 2 2 2 2 1...

Page 47: ...1 2 1A SA004000 PAD HOLDER 28 W STUDS 1 2 1B SA007800 PAD HOLDER 24 W STUDS 1 2 2 MP195800 FLEXI W O LIP YELLOW 1 2 3A MP8310 STUDS VELCRO 28 68 2 3B MP8310 STUDS VELCRO 24 76 2 4 MP066300 RING SPACE...

Page 48: ...be repaired or replaced by the manufacturer according to Subsection C4 below Any such part repaired or replaced under the warranty must be warranted for the remaining warranty period 2 Any warranted p...

Page 49: ...ne How to operate a propane machine A Start and stop the engine B Emergency stop C Clean air filter Cautions A Allow only qualified trained personnel to operate the machine B Use only D O T approved f...

Page 50: ......

Page 51: ...00 per hour for the first year of ownership 3 Parts repaired or replaced under this warranty are warranted only during the balance of the original warranty period All defective parts replaced under th...

Page 52: ...8675 l USA www pioneereclipse com 1 336 372 8080 1 800 367 3550 Fax 1 336 372 2913 2016 Amano Pioneer Eclipse Corporation LT058200 440BU_F EC Machinery Directive 2006 42 EC EC Restriction of Hazardous...

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