Amano Pioneer Eclipse 440ST Operator'S Manual Download

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Propane Stripping Machine

PE440ST

Operator’s Manual

Summary of Contents for Pioneer Eclipse 440ST

Page 1: ...Propane Stripping Machine PE440ST Operator s Manual...

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Page 3: ...vice should include an emissions check Instructions For Use Failure to read and understand this manual before operating this machine or performing service on this machine may result in injury to the o...

Page 4: ...al and attached to the machine CAUTION indicates that the possibility of damage to the machine or other property can occur if CAUTION statements are ignored Read and observe all CAUTION statements inc...

Page 5: ...ance Chart 22 Oil Level Inspection 23 Oil Change 23 Oil Filter Replacement 24 Spark Plug Inspection and Replacement 24 Hood Removal 24 Air Filter Inspection and Replacement 24 Engine Dust Filter 25 Va...

Page 6: ...046 l Spark Plug KA920702112 l Battery MP362200 l Drive Belt MP402100 21 38 l Fuses SS2570 20A MP043000 7 5A l LP Cylinder MP105900 Steel l Brushes Pad Holders 16 Brush BA013000 30 Qty 2 16 Pad Holder...

Page 7: ...r inside a building DO NOT store propane cylinders inside a building DANGER This machine has parts including the pad assemblies that can cause severe injury if these parts are contacted while they are...

Page 8: ...l Over filling could cause irreparable damage to the engine CAUTION Overheating can be caused by dirty oil Check oil before each use and change regularly following recommended maintenance schedule CAU...

Page 9: ...eep your machine regularly maintained by following the maintenance information in this manual Order parts and supplies only from an Authorized Amano Pioneer Eclipse Distributor Use the parts illustrat...

Page 10: ...in a well ventilated space Exigences de s curit pour le Canada 1 Un panneau indiquant INTERDICTION DE FUMER doit tre affich en permanence dans la zone de stockage Il doit tre conforme au panneau exig...

Page 11: ...ne or meter supported independent of the machine 1 68 m 66 in above the test surface 25 cm 10 in to the right and left centerline of the operators position and 20 cm 8 in to the rearmost point of the...

Page 12: ...pacity cylinder which meets the D O T 4E240 standards These cylinders are also listed by UL In addition the steel cylinder meets European TPED specifications and is CE compliant Filling should be done...

Page 13: ...Controls and Instruments SafeSense Light Display Hour Meter Tachometer Bail Throttle 13 Engine Ignition Switch Handle Pivot Knob Machine Components...

Page 14: ...eter displays hours when the machine is turned OFF and engine speed when the engine is running Bail Throttle Do not try to start the machine with the bail throttle in the operating position After the...

Page 15: ...l from the oxygen sensor and if the module receives an abnormal reading for a period of 1 minute the unit will shut down If the machine is also allowed to idle for more than 4 minutes an indicator lig...

Page 16: ...y 8 Raise the splash skirt around the deck exposing the deck frame Use the transport cart pivot arm and or the notch in the front of the deck to lift the machine to a full upright position CAUTION Bef...

Page 17: ...on the left in the slots and turn counter clockwise with a quick motion Make sure the brush snaps into place 4 Verify that all three lugs of both brushes are correctly installed If all three lugs are...

Page 18: ...ansport arm How the Machine Works This machine is a propane stripper that has a gearbox assembly that is belt driven directly from the engine crank shaft Pre Operation Checklist l Check the engine oil...

Page 19: ...AUTION Always connect or change cylinders in a well ventilated area 2 Place the tank on the machine and secure with the retaining strap Remove slack by pulling on the loose end of the strap and secure...

Page 20: ...dle excessively will increase carbon monoxide emissions To stop the engine close the service valve on the fuel cylinder by turning it clockwise the engine will stop when the fuel in the lines is used...

Page 21: ...ssion Worn piston ring s and or cylinder head s require replacement Check FS481V Service Manual Contact an APEC Certified Technician Fuel mixture is to lean Check and adjust fuel mixture if necessary...

Page 22: ...leaner paper element Check clean air cleaner foam element Inspect battery and battery connections Replace air cleaner paper element Replace air cleaner foam element Inspect clean re gap spark plugs Re...

Page 23: ...il after the first 8 hours of operation and every 50 hours thereafter 2 Start and warm the engine so the oil will drain easily and completely Push machine to a level surface Stop the engine 3 Turn off...

Page 24: ...e electrode with a suitable tool to obtain the correct gap A Insulator B Center Electrode C Plug Gap D Side Electrode Hood Removal The hood must must be removed to gain access to the LP fuel regulator...

Page 25: ...hine to level surface 2 Turn off LP cylinder and remove it 3 Remove the hood that covers the battery and regulator 4 Inspect hoses for abrasions and other signs of wear Replace all worn or damaged hos...

Page 26: ...intenance NOTE Check gearbox oil level before each use Add oil if needed WARNING The drive must be filled to proper level with recommended lubricant before operation 1 In order to drain the gearbox oi...

Page 27: ...l and damage it 3 Never store machine or fuel cylinders near an open flame or heat producing device 4 Make sure machine is cleaned properly before storing 5 Never store machine with cylinders installe...

Page 28: ...Air Filter Paper Element KA110130752 Engine Air Pre Cleaner Foam Element KA110137046 Spark Plug KA920702112 Spark Plug Gap 0 025 in 0 635 mm LP Cylinder Type 20lb 9 1 kg Vapor Withdraw Gearbox Oil Ty...

Page 29: ..._____ ________________________________________________ ________________________________________________ ________________________________________________ _______________________________________________...

Page 30: ...Electrical Schematic with SafeSense 30...

Page 31: ...31 Electrical Schematic without SafeSense...

Page 32: ...32 Connections with SafeSense...

Page 33: ...1 B MP2012 CABLE BATTERY NEG 1 C MP379400 CABLE BATTERY POS 34 1 D MP379500 CABLE BATTERY POS 14 1 E MP392200 HARNESS TACH HOUR 51 1 Item Ref No Description Qty F MP354900 WIRE SOLENOID BATTERY 1 G S...

Page 34: ...Connections without SafeSense 34...

Page 35: ...RING 1 B MP2012 CABLE BATTERY NEG 1 C MP379400 CABLE BATTERY POS 34 1 D MP379500 CABLE BATTERY POS 14 1 E MP392200 HARNESS TACH HOUR 51 1 Item Ref No Description Qty F MP354900 WIRE SOLENOID BATTERY 1...

Page 36: ...Engine Assembly 36 RF037600 032813 24 13 14 6 38 39 23 2 3 22 25 37 35 36 1 10 15 16 7 37 35 36 11 12 21 19 18 20 17 4 9 8 5 29 32 27 34 30 31 28 40 26 33 28...

Page 37: ...18 MP4787 CLUTCH ASM 1 19 MP4790 TUBING NEOPRENE 2 20 MP371700 SPACER 1 02 ID 1 Engine Assembly continued 37 Item Ref No Description Qty 21 MP4805 SPACER BOTTOM CLUTCH 1 22 NB005800 BOLT HEX 7 16 X 1...

Page 38: ...Frame Assembly 38 RF037700 050112 4 3 11 9 10 6 8 7 5 14 12 13 2 1 19 22 2 21 17 2 18 16 15 9 10 20 23 25 24...

Page 39: ...A018700 BLOCK AXLE 2 13 NB9000 BOLT HEX 1 4 X 1 1 2 4 14 NB2463 SCREW SET 5 16 X 3 8 2 Item Ref No Description Qty 15 NB6044 BOLT HEX 3 8 X 1 1 4 4 16 NB3350 WASHER FLAT 1 4 4 17 BA014801 COVER PULLEY...

Page 40: ...Bulkhead Assembly 40 RF035500 090313 11 16 13 15 20 10 30 31 28 12 6 17 32 33 18 1 10 10 4 3 5 8 9 7 2 34 36 37 27 26 14 24 25 22 21 21 23 39 38 37 4 26 40 41 42 44 43 35 34 35 19 29...

Page 41: ...P368100 STRAP 2 X 23 2 22 MP367600 SLIDE STRAP 2 1 23 MP199000 SWITCH IGNITION 1 Item Ref No Description Qty 24 KC4834001 KEY SWITCH IGNITION 1 25 MP042800 BOARD DISPLAY 1 26 NB012500 SPACER BOARD 8 2...

Page 42: ...Main Assembly 42 RF037200 032813 3 5 1 4 29 10 11 12 28 10 27 6 9 26 13 19 18 20 24 23 25 21 17 15 10 16 11 14 6 7 2 1 6 8 22 33 32 31...

Page 43: ...A013700 PAD HOLDER 20 OPTIONAL 2 14E MP8505 RETAINER PAD PAD HOLDER 1 15A BA018100 COVER GEARBOX 30 1 15B BA017700 COVER GEARBOX 38 1 Item Ref No Description Qty 16 NB6530 BOLT HEX 1 4 X 1 3 17 MP4021...

Page 44: ...k 44 RF037300 050112 23 31 15 26 37 30 27 25 8 19 5 32 2 7 1 9 3 5 20 16 15 14 17 18 3 1 4 29 28 36 19 39 38 11 12 15 22 10 13 1 3 4 34 19 21 33 1 9 5 2 41 1 9 1 9 41 8 32 23 31 6 10 40 31 22 38 DECK...

Page 45: ...99 1 00 BORE 38 4 18 NB3350 WASHER FLAT 1 4 1 19 NB6110 WASHER LOCK 1 4 3 20A BA017200 GEARBOX T DRIVE 30 1 20B BA017400 GEARBOX T DRIVE 38 1 Item Ref No Description Qty 21 NB019100 BOLT HEX 1 4 X 3 4...

Page 46: ...Regulator Handle Hood Assembly 46 RF035600 012511 2 3 6 8 7 6 5 1 18 16 17 13 15 19 14 4 12 11 10 9...

Page 47: ...1 6 NB9645 WASHER FLAT 10 2 7 NB9735 NUT LOCK 10 1 8 NB049100 SCREW 10 X 7 8 1 9 MP375800 HOOD BLACK ASM 1 10 MP075200 FOAM 1 2 X 38 1 11 MP373400 FILTER AIR HOOD 1 12 SA026300 REGULATOR LP 1 13 MP01...

Page 48: ...Transport Cart Assembly 48 RF037800 052311 6 5 3 2 4 4 7 1...

Page 49: ...49 Item Ref No Description Qty 1 MP352600 WHEEL 5 X 2 2 2 NB056000 BOLT HEX 1 2 X 8 1 3 MP012800 CASTER SWIVEL 2 1 2 1 4 NB003100 NUT JAM LOCK 1 2 1 5 MP389400 CART TRANSPORT 1 6 MP366900 GRIP HANDLE...

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Page 51: ...be repaired or replaced by the manufacturer according to Subsection C4 below Any such part repaired or replaced under the warranty must be warranted for the remaining warranty period 2 Any warranted p...

Page 52: ...00 per hour for the first year of ownership 3 Parts repaired or replaced under this warranty are warranted only during the balance of the original warranty period All defective parts replaced under th...

Page 53: ...ne How to operate a propane machine A Start and stop the engine B Emergency stop C Clean air filter Cautions A Allow only qualified trained personnel to operate the machine B Use only D O T approved f...

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Page 56: ...8675 l USA www pioneereclipse com 1 336 372 8080 1 800 367 3550 Fax 1 336 372 2913 2016 Amano Pioneer Eclipse Corporation LT059300 440ST_G EC Machinery Directive 2006 42 EC EC Restriction of Hazardous...

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