background image

6

T

O

 

PREVENT

 

PROPERTY

 

DAMAGE

PERSONAL

 

INJURY

 

OR

 

DEATH

 

DUE

 

TO

 

FIRE

DO

 

NOT

 

INSTALL

 

THIS

 

FURNACE

 

IN

 

A

 

MOBILE

 

HOME

TRAILER

OR

 

RECREATIONAL

 

VEHICLE

.

WARNING

To ensure proper furnace operation, install, operate and 

maintain the furnace in accordance with these installation 

and operation instructions, all local building codes and 

ordinances.

  In their absence, follow the latest edition of the 

National Fuel Gas Code (NFPA 54/ANSI Z223.1), and/or CAN/

CSA B149 Installation Codes, local plumbing or waste water 

codes, and other applicable codes.
A copy of the National Fuel Gas Code (NFPA 54/ANSI Z223.1) 

can be obtained from any of the following:

American National Standards Institute

25 West 43rd Street, 4th Floor

New York, NY 10036

National Fire Protection Association

1 Batterymarch Park

Quincy, MA  02169

CSA International

8501 East Pleasant Valley

Cleveland, OH 44131

The rated heating capacity of the furnace should be greater 

than or equal to the total heat loss of the area to be heated.  

The total heat loss should be calculated by an approved 

method or in accordance with “ASHRAE Guide” or “Manual 

J-Load Calculations” published by the Air Conditioning Con-

tractors of America.
In the USA, this furnace MUST be installed in accordance with 

the latest edition of the ANSI  Z223.1 booklet entitled “National 

Fuel Gas Code” (NFPA 54), and the requirements or codes of 

the local utility or other authority having jurisdiction.  Additional 

helpful publications available from the NFPA are, NFPA 90A 

- Installation of Air Conditioning and Ventilating System and 

NFPA 90B - Warm Air Heating and Air Conditioning System.
All venting shall be in accordance with the National Fuel Gas 

Code, ANSI Z223.1, or applicable local building and/or air 

conditioning codes. 

NOTE:

 Furnaces with NOx screens meet the California NOx 

emission standards and California seasonal efficiency stan

-

dards. ANNUAL inspections of the furnace and its vent system 

is strongly recommended.

Location Requirements and Considerations

DM80SE  models  are  approved  for  up  flow  and  horizontal 

(left or right side down) installation. DC80SE models are ap-

proved for down flow and horizontal (left or right side down) 

installation.

T

O

 

PREVENT

 

POSSIBLE

 

EQUIPMENT

 

DAMAGE

PROPERTY

 

DAMAGE

PERSONAL

 

INJURY

 

OR

 

DEATH

THE

 

FOLLOWING

 

BULLET

 

POINTS

 

MUST

 

BE

 

OBSERVED

 

WHEN

 

INSTALLING

 

THIS

 

UNIT

.

WARNING

Follow the instructions listed below when selecting a furnace 

location.  Refer also to the guidelines provided in

 Combustion 

and Ventilation Air Requirements.

•  Centrally locate the furnace with respect to the 

proposed or existing air distribution system.

• 

Ensure the temperature of the return air entering the 

furnace is between 55°F and 100°F when the furnace 

is heating.

•  If the furnace is installed in an application where 

the typical operating sound level of a furnace is 

deemed objectionable, an optional sound reduction 

kit is available. Consult your local distributor for more 

details.

•  Provisions must be made for venting combustion 

products outdoors through a proper venting system. 

The length of flue pipe could be a limiting factor in 

locating the furnace. 

• 

Ensure adequate combustion air is available for the 

furnace.    Improper  or  insufficient  combustion  air 

can expose building occupants to gas combustion 

products that could include carbon monoxide.  Refer 

to 

Combustion and Ventilation Air Requirements.

• 

The furnace must be level. If the furnace is to be set 

on a floor that may become wet or damp at times, 

the furnace should be supported above the floor on 

a concrete base sized approximately 1-1/2” larger 

than the base of the furnace. 

• 

Ensure upflow or horizontal furnaces are not installed 

directly on carpeting, or any other combustible 

material.  The only combustible material allowed is 

wood.

• 

Exposure to contaminated combustion air will result 

in safety and performance-related problems.  Do 

not install the furnace where the combustion air is 

exposed to the following substances:

chlorinated waxes or cleaners

chlorine-based swimming pool chemicals

water softening chemicals

deicing salts or chemicals

carbon tetrachloride

halogen type refrigerants

cleaning solutions (such as perchloroethylene)

printing inks

paint removers

varnishes

hydrochloric acid

cements and glues

antistatic fabric softeners for clothes dryers

and masonry acid washing materials

•  If the furnace is used in connection with a cooling 

unit, install the furnace upstream or in parallel with the 

cooling unit coil.  Premature heat exchanger failure 

will result if the cooling unit coil is placed ahead of 

the furnace.

Summary of Contents for CES80

Page 1: ...te listed below for the applicable Specification Sheet referred to in this manual Cancer and Reproductive Harm www P65Warnings ca gov PROP 65 WARNING FOR CALIFORNIA CONSUMERS 0140M00517 A Thesefurnace...

Page 2: ...Start up 19 Furnace Shutdown 19 Gas Supply Pressure Measurement 19 Gas Manifold Pressure Measurement and Adjustment 20 Gas Input Rate Measurement Natural Gas Only 21 Temperature Rise 21 Circulator Blo...

Page 3: ...conditions are listed in the PRODUCT APPLICATION section of this manual TO PREVENT POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO ELECTRICAL SHOCK THE FURNACE MUST BE LOCATED TO PROTECT THE...

Page 4: ...ions The carton must be checked upon arrival for external damage If damage is found a request for inspection by carrier s agent must be made in writing immediately The furnace must be carefully inspec...

Page 5: ...your body s static electricity before touching unit An electrostatic discharge can adversely affect electrical components Use the following precautions during furnace installation and servicing to pr...

Page 6: ...TO PREVENT POSSIBLE EQUIPMENT DAMAGE PROPERTY DAMAGE PERSONAL INJURY OR DEATH THE FOLLOWING BULLET POINTS MUST BE OBSERVED WHEN INSTALLING THIS UNIT WARNING Follow the instructions listed below when...

Page 7: ...an upflow furnace or under a counterflow furnace may be the same width as the furnace or may be one size larger than the furnace Example a C width coil may be installed with a B width furnace For upfl...

Page 8: ...ced in operation while any other ap pliances connected to the venting system are not in operation 1 Seal any unused openings in the venting system 2 Inspect the venting system for proper size and hori...

Page 9: ...ventilation fonctionne correctement au moyen des essais d crits ci dessus les portes les fen tres les ventilateurs les registres de foyer et tous les autres appareils de combustion aliment s au gaz d...

Page 10: ...transition bottom kit for Category I venting For upflow mod els installed vertically or horizontally a four inch single wall pipe can be used to extend the induced draft blower outlet 1 2 beyond the f...

Page 11: ...equately supported by proper brackets and supports Inadequate coil support can result in furnace cabinet distortion and air leakage Counterflow units are shipped with the induced draft blower discharg...

Page 12: ...RICAL SHOCK OR DEATH THE FURNACE MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR IN THEIR ABSENCE WITH THE LATEST EDITION OF THE NATIONAL ELECTRIC CODE WARNING Wiring Harness The wirin...

Page 13: ...ed with a blower door interlock switch which interrupts unit voltage when the blower door is opened for servicing Do not defeat this switch 24 Volt Thermostat Wiring NOTE Wire routing must not interfe...

Page 14: ...xceeded to prevent unit overfiring Natural Gas Minimum 4 5 w c Maximum 10 0 w c Propane Gas Minimum 11 0 w c Maximum 13 0 w c INLET GAS SUPPLY PRESSURE NOTE Adjusting the minimum supply pressure below...

Page 15: ...9 C21 R158 C2 3 C1 4 C3 7 C38 R50 C3 6 R164 R172 C31 CR9 3 C 3 C2 7 C 1 8 C33 R132 C2 0 C 1 6 C2 4 C 1 7 C4 4 C1 5 C1 3 C1 1 C1 0 C22 CR25 Q12 R9 C4 C 1 C 2 Q4 R177 R176 C28 CR 33 R95 R171 Q13 R1 38...

Page 16: ...ual Valve Installed Ahead of Ground Joint Pipe Union General Furnace Layout Upflow Installations A ground joint union drip leg and manual shutoff valve must also be supplied by the installer In some c...

Page 17: ...he furnace NOTE Ductwork must never be attached to the back of the furnace For installations requiring more than 1800 CFM use a bottom return or two sided return Supply and return con nections to the...

Page 18: ...rmostat Heating Mode The normal operational sequence in heating mode is as follows R and W thermostat contacts close initiating a call for heat Integrated control module performs safety circuit checks...

Page 19: ...automatically lights the burner Do not try to light the burner by hand 5 White Rodgers valves Push the switch to the OFF position 6 Wait five minutes then smell for gas Be sure to check near the floor...

Page 20: ...or Switch INLET OUTLET Inlet Pressure Tap Outlet Pressure Tap White Rodgers Model 36J22 1 Turn OFF gas to furnace at the manual gas shutoff valve external to the furnace 2 Turn OFF all electrical powe...

Page 21: ...sure the gas manifold pressure with burners firing Adjust manifold pressure using the Manifold Gas Pressure table shown below Natural Gas 3 2 3 8 w c Propane Gas 9 7 10 3 w c Manifold Gas Pressure 9 R...

Page 22: ...ic reading at the test hole Tape up the test hole after your test is complete The negative pressure must be read between the filter and the furnace blower Circulator Blower Speed Adjustment TO AVOID P...

Page 23: ...d when it should be Energized Rapid Flash Reverse Polarity Continuous On Normal Operation ERROR CODE Flash Codes stored in memory auto erased after 14 days Flash Codes NOT stored in memory Excessive e...

Page 24: ...10 K8 K6 K7 1 U1 DS1 OFF O N SW1 OFF ON SW2 1 2 3 4 SW3 CR25 CR29 CR30 CR32 CR17 CR1 1 CR1 0 CR1 2 CR4 0 CR15 CR13 CR7 CR3 CR35 CR19 CR18 CR26 CR34 CR2 1 CR33 Q10 Q12 Q14 Q6 CR4 CR1 CR6 CR9 CR14 CR16...

Page 25: ...ic reset temperature sensor The limit guards against the overheating resulting from insufficient air passing over the heat exchanger Auxiliary Limit The auxiliary limit control is located either on or...

Page 26: ...ion Cycle the furnace with the thermostat at least three times Verify cooling and fan only operation Review the Owner s Manual with the homeowner and discuss proper furnace operation and maintenance L...

Page 27: ...are available from your distributor Functional Parts List Gas Valve Blower Collector Box Gasket Natural Gas Orifice Primary Limit Switch Propane Gas Orifice Rollout Limit Switch Burner Auxiliary Limi...

Page 28: ...er Door Interlock Switch 15 Circulator Blower 16 Gas Line Entrance Alternate Component ID Pressure Switch Tubular Heat Exchanger Flue Pipe Connection Gas Line Entrance Alternate Induced Draft Blower C...

Page 29: ...gas interruption Check front cover pressure switch operation hose wiring contact operation Correct if necessary Replace or realign igniter Check flame sense signal Sand sensor if coated and or oxidize...

Page 30: ...ck burners for proper alignment Check flue and air inlet piping for blockage proper length elbows and termination Correct as necessary Check rollout limit Replace if necessary Check induced draft blow...

Page 31: ...grated control module Turn power OFF prior to repair Replace igniter w proper replacement part Read precautions in Electrostatic Discharge section of manual Furnace not operating Integrated control mo...

Page 32: ...N A 1410 1400 1358 OFF ON 1820 N A 1769 N A 1726 N A 1685 N A 1642 N A 1603 1557 1521 DIP SWITCHES S2 1 S2 2 EXTERNAL STATIC PRESSURE INCHES WATER COLUMN 0 1 0 2 0 3 0 4 0 5 801005C 800403A 800603A 80...

Page 33: ...82 229 197 ON ON ON 784 716 645 583 516 405 334 282 229 197 ON OFF OFF 1295 1252 1203 1153 1114 1071 1022 981 931 883 ON ON OFF 1401 1366 1320 1278 1236 1194 1153 1112 1070 1025 OFF ON OFF 1596 1553 1...

Page 34: ...11 59 965 61 920 868 818 OFF OFF 743 N A 668 N A 599 N A 522 N A 432 N A 366 312 258 ON OFF 1408 42 1369 43 1319 45 1282 46 1242 48 1219 1193 1150 ON ON 1179 50 1123 53 1073 55 1025 58 972 61 949 924...

Page 35: ...ON 1402 1358 1317 1274 1234 1195 1154 1113 1069 1033 OFF OFF 743 668 599 522 432 366 312 258 213 158 ON OFF 1408 1369 1319 1282 1242 1193 1150 1109 1069 1025 OFF ON 1574 1521 1481 1439 1398 1374 1335...

Page 36: ...335 263 232 195 ON ON ON 752 678 608 547 474 403 335 263 232 195 ON OFF OFF 1330 1280 1229 1187 1146 1103 1061 1018 977 936 ON ON OFF 1155 1100 1048 1002 952 907 861 816 789 741 OFF ON OFF 1418 1376...

Page 37: ...652 466 499 428 346 294 246 202 OFF ON ON 822 754 652 466 499 428 346 294 246 202 ON OFF ON 822 754 652 466 499 428 346 294 246 202 ON ON ON 822 754 652 466 499 428 346 294 246 202 ON OFF OFF 1352 12...

Page 38: ...OPEN ROLLOUT COLOR CODES PU PURPLE OR ORANGE YL YELLOW 6 7 C BK BLACK GR GREEN BR BROWN PK PINK RD RED GY GRAY BL BLUE WH WHITE RATING OF AT LEAST 105 NOTES TO 115VAC 1 60 HZ POWER SUPPLY WITH OVERCU...

Page 39: ...39 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 40: ...egister their product does not diminsh their warranty rights For Product Registration please register by following this link Goodman Brand Products https www goodmanmfg com product registration Amana...

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