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15

Gas Piping Connections

T

O

 

AVOID

 

POSSIBLE

 

UNSATISFACTORY

 

OPERATION

 

PMENT

USE

 

THE

 

PROPER

 

SIZE

 

OF

 

NATURAL

/

PROPANE

 

GAS

 

PIPING

 

NEEDED

 

WHEN

 

RUNNING

 

PIPE

 

FROM

 

THE

 

METER

/

TANK

 

TO

 

THE

 

FURNACE

.

OR

 

EQUIPMENT

 

DAMAGE

 

DUE

 

TO

 

UNDERFIRING

 

OF

 

EQUI

WARNING

When sizing gas line, be sure to include all appliances which 

will operate simultaneously.
The gas piping supplying the furnace must be properly sized 

based on the gas flow required, specific gravity of the gas, 

and length of the run.  The gas line installation must comply 

with local codes, or in their absence, with the latest edition of 

the National Fuel Gas Code, NFPA 54/ANSI Z223.1.

Natural Gas Capacity of Pipe

In Cubic Feet of Gas Per Hour (CFH)

Length of

Nominal Black  Pipe Size

Pipe in Feet

1/2"

3/4"

1"

1 1/4"

1 1/2"

10

132

278

520

1050

1600

20

92

190

350

730

1100

30

73

152

285

590

980

40

63

130

245

500

760

50

56

115

215

440

670

60

50

105

195

400

610

70

46

96

180

370

560

80

43

90

170

350

530

90

40

84

160

320

490

100

38

79

150

305

460

(Pressure 0.5 psig or less and pressure drop of 0.3" W.C.; Based on

0.60 Specific Gravity Gas)

CFH = BTUH Furnace Input   

Heating Value of Gas (BTU/Cubic Foot)

To connect the furnace to the building’s gas piping, the install-

er must supply a ground joint union, drip leg, manual shutoff 

valve, and line and fittings to connect to gas valve.  In some 

cases, the installer may also need to supply a transition piece 

from 1/2” pipe to a larger pipe size.
The following stipulations apply when connecting gas piping.  

• 

Use black iron or steel pipe and fittings for the building 

piping.

• 

Use pipe joint compound on male threads only.  Pipe 

joint compound must be resistant to the action of the 

fuel used.

• 

Use ground joint unions.

OF

F

O

N

W

R

G

C

+

1

2

3

4

1

2

3

4

LOW

ER

 

SLOT

 SI

DE

+

+

R

1

R12

4

R12

7

R12

8

R12

9

R13

5

R3

3

R1

R34       R63        

4

R7

9

R8

8

R9

7

R10

4

R10

5

R19

8

R20

1

R7

0

R7

2

R55

R65

R4

0  

  

R30

R7

     

R64

R

3  

1

O        

R4

1

R

5  

1

R6

0

R1

84

    

 R

18

2  

   

R5

3  

  R

45

R6

1  

  

R5

R5

4

R183       

OFF

R1 85

R56

R44

R4

7

R18

7

R18

6

R 42

R16

6

R21

2

R9

2

R14

5

R8

9

R9

3

R18

1

R7

6

R7

5

R8

0

R179   

R178

R4

9

R4

3

R18

0

R2

2

R5

2

R1

5

R

1  

3

R2

8

R1

46  

R155

R2

1

R1

2

R1

3  

1

R2

3

R1

9

R

4

R

3

R2

0

R1

1

R1

8

R

1  

0

R12

0

R14

7

R152   

R169

R 1 3 0

R11

0

R113

R121    R115       R126      

R125    R123

R11

2

R11

1

R15

1

R13

7

R13

6

R14

4

R

8

R1 93

R150

R168       R170    R149 

R148

R4

6

R21

7

E3

7

1

E2

2

E2

8

K

2

K1

0

K

8

K

6

K

7

1

U

1

DS

1

O FF

O N

SW

1

O FF

O N

SW

2

1

2

4

SW

3

CR2

9

CR3

0

CR1

7

2

0     

CR1

CR1

3

CR

7

CR

3

CR3

5

CR1

8

CR2

6

CR3

4

CR

2

Q1

0

Q1

4

Q

6

CR

1

CR

6

CR1

6

CR2

0

CR2

2

R134 R216

CR28

R133

CR

3  

1

R2  

CR

23

1

Q

5

Q

3

Q

2

CR19

Q16

Q

9

Q

7

R117      R118      R119       
Q8

CR2

4

Q1

1

R16

1

CR32  

R162

R160   R163       

K9

R157

R16

7

R101         

R210

R10

2

R1 03

R8

6  

 R

85

    

 

R32

R 69

R 39

R2

7  

    

 

CR

4

R19

9

R 91

R8

1

R

6

R15

9

R20

0
R10

9  
R20
9

R100  

R
96

R14

3

R20

7

R213        

R215

CR1R1

96  1

C

R

1

0

R57

R7

R35            1           

R48

R9

4

R6

2

R2

9

R98

R173

R12

2

R139 

CR27  

CR4

R19

5

R82 R1 

7

C1

9

C21  

R158

C2

3

C1

4

C3

7

C3

8  

  

R50

C3

6

R164    

R172

C31

CR9

3
C

3

C2

7

C

18

C33       
R132

C2

0

C

1  

6

C2

4

C

1  

7

C4

4

C1

5

C1

3

C1

1

C1

0

C22 

CR25  
Q12

R9       

C4

C

1

C

2

Q4            R177   

R176    C28

CR

33

R95     R171          
Q13

R1

38

Q

1

C3

5

C3

4

C3

2

C4

3

C42

K4

C41

K3

K1

C40

C3

0

R11

6      R10 

C1

7       

2

CR5          

D H U M  

CR2   

Y1

Y/ Y2

R59 R16 R87 R78  CR8

CR 39

FLAME

CURRENT  

1VDC=1UA

CR38

R25        

R24

R2

6

R37    

R36

R3

8

R6

6

R6

7

R6

8

R8

3

R9

0

R9

9

R10

8

R154        

R156

R19

7

R14

2

R14

1

R20

2

R20

3

R20

4

R20

5

R20

6

R21

1

R10

6

6

CR14

1

E2

4

W

1

W

2

TP

5

TP

6

TVS1       
R58

F

1

C2

6

E3

2

E2

5

E

2

E

1

E

3

E2

9

RV

2

U

5

U

4

U

3

U

2

CR3

6

CR3

7

Q1

8

Q1

9

C2

5

R15

3

R1

40 R11  

C4
R
4

E4

2

59-

5240

REV.0

03

RV1

E1

5

TP

4

TP

3

TP

2

TP

1

E2

6

E18

CR15         

R175

E3

8

E4

0

1

E3

0

TVS

2

OF

F

O

N

W

R

G

C

+

1

2

3

4

1

2

3

4

LOW

ER

 

SLOT

 SI

DE

+

+

R

1

R12

4

R12

7

R12

8

R12

9

R13

5

R3

3

R1

R34       R63        

4

R7

9

R8

8

R9

7

R10

4

R10

5

R19

8

R20

1

R7

0

R7

2

R55

R65

R4

0  

  

R30

R7

    

 

R64

R

3  

1

O        

R4

1

R

5  

1

R6

0

R1

84

    

 R

18

2  

   

R5

3  

  R

45

R6

1  

  

R5

R5

4

R183       

OFF

R1 85

R56

R44

R4

7

R18

7

R18

6

R 42

R16

6

R21

2

R9

2

R14

5

R8

9

R9

3

R18

1

R7

6

R7

5

R8

0

R179   

R178

R4

9

R4

3

R18

0

R2

2

R5

2

R1

5

R

1  

3

R2

8

R1

46  

R155

R2

1

R1

2

R1

3  

1

R2

3

R1

9

R

4

R

3

R2

0

R1

1

R1

8

R

1  

0

R12

0

R14

7

R152   

R169

R 1 3 0

R11

0

R113

R121    R115       R126      

R125    R123

R11

2

R11

1

R15

1

R13

7

R13

6
R14

4

R

8

R1 93

R150

R168       R170    R149 

R148

R4

6

R21

7

E3

7

1

E2

2

E2

8

K

2

K1

0

K

8

K

6

K

7

1

U

1

DS

1

O FF

O N

SW

1

O FF

O N

SW

2

1

2

4

SW

3

CR2

9

CR3

0

CR1

7

2

0     

CR1

CR1

3

CR

7

CR

3

CR3

5

CR1

8

CR2

6

CR3

4

CR

2

Q1

0

Q1

4

Q

6

CR

1

CR

6

CR1

6

CR2

0

CR2

2

R134 R216

CR28

R133

CR

3  

1

R2  

CR

23

1

Q

5

Q

3

Q

2

CR19

Q16

Q

9

Q

7

R117      R118      R119       
Q8

CR2

4

Q1

1

R16

1

CR32  

R162

R160   R163       

K9

R157

R16

7

R101         

R210

R10

2

R1 03

R8

6  

 R

85

    

 

R32

R 69

R 39

R2

7  

    

 

CR

4

R19

9

R 91

R8

1

R

6

R15

9

R20

0
R10

9  
R20
9

R100  

R
96

R14

3

R20

7

R213        

R215

CR1R1

96  1

C

R

1

0

R57

R7

R35            1           

R48

R9

4

R6

2

R2

9

R98

R173

R12

2

R139 

CR27  

CR4

R19

5

R82 R1 

7

C1

9

C21  

R158

C2

3

C1

4

C3

7

C3

8  

  

R50

C3

6

R164    

R172

C31

CR9

3
C

3

C2

7

C

18

C33       
R132

C2

0

C

1  

6

C2

4

C

1  

7

C4

4

C1

5

C1

3

C1

1

C1

0

C22 

CR25  
Q12

R9       

C4

C

1

C

2

Q4            R177   

R176    C28

CR

33

R95     R171          
Q13

R1

38

Q

1

C3

5

C3

4

C3

2

C4

3

C42

K4

C41

K3

K1

C40

C3

0

R11

6      R10 

C1

7       

2

CR5          

D H U M  

CR2   

Y1

Y/ Y2

R59 R16 R87 R78  CR8

CR 39

FLAME

CURRENT  

1VDC=1UA

CR38

R25        

R24

R2

6

R37    

R36

R3

8

R6

6

R6

7

R6

8

R8

3

R9

0

R9

9

R10

8

R154        

R156

R19

7

R14

2

R14

1

R20

2

R20

3

R20

4

R20

5

R20

6

R21

1

R10

6

6

CR14

1

E2

4

W

1

W

2

TP

5

TP

6

TVS1       
R58

F

1

C2

6

E3

2

E2

5

E

2

E

1

E

3

E2

9

RV

2

U

5

U

4

U

3

U

2

CR3

6

CR3

7

Q1

8

Q1

9

C2

5

R15

3

R1

40 R11  

C4
R
4

E4

2

59-

5240

REV.0

03

RV1

E1

5

TP

4

TP

3

TP

2

TP

1

E2

6

E18

CR15         

R175

E3

8

E4

0

1

E3

0

TVS

2

ROOM 

THERMOSTAT 

Y W R G C

CONDENSOR 

CONTACTOR COILS

ISOLATING RELAY  

(SEE NOTES)

TWINNING CONNECTION DIAGRAM

NOTES:

1. ISOLATING RELAY MAY BE ELIMINATED IF LINE VOLTAGE

SUPPLY TO FURNACES IS THE SAME PHASE .

TO VERIFY PHASING:

A) VERIFY SOURCE IS EXACTLY THE SAME EITHER L1, L2,

OR L3 FROM THE SAME TRANSFORMER OR

B) CHECK WITH SCOPE OR PHASE METER

C) IF IN DOUBT USE RELAY

2. IF ISOLATING RELAY IS NOT USED, CONNECT FURNACE “W” TERMINALS TOGETHER.

Summary of Contents for CES80

Page 1: ...te listed below for the applicable Specification Sheet referred to in this manual Cancer and Reproductive Harm www P65Warnings ca gov PROP 65 WARNING FOR CALIFORNIA CONSUMERS 0140M00517 A Thesefurnace...

Page 2: ...Start up 19 Furnace Shutdown 19 Gas Supply Pressure Measurement 19 Gas Manifold Pressure Measurement and Adjustment 20 Gas Input Rate Measurement Natural Gas Only 21 Temperature Rise 21 Circulator Blo...

Page 3: ...conditions are listed in the PRODUCT APPLICATION section of this manual TO PREVENT POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO ELECTRICAL SHOCK THE FURNACE MUST BE LOCATED TO PROTECT THE...

Page 4: ...ions The carton must be checked upon arrival for external damage If damage is found a request for inspection by carrier s agent must be made in writing immediately The furnace must be carefully inspec...

Page 5: ...your body s static electricity before touching unit An electrostatic discharge can adversely affect electrical components Use the following precautions during furnace installation and servicing to pr...

Page 6: ...TO PREVENT POSSIBLE EQUIPMENT DAMAGE PROPERTY DAMAGE PERSONAL INJURY OR DEATH THE FOLLOWING BULLET POINTS MUST BE OBSERVED WHEN INSTALLING THIS UNIT WARNING Follow the instructions listed below when...

Page 7: ...an upflow furnace or under a counterflow furnace may be the same width as the furnace or may be one size larger than the furnace Example a C width coil may be installed with a B width furnace For upfl...

Page 8: ...ced in operation while any other ap pliances connected to the venting system are not in operation 1 Seal any unused openings in the venting system 2 Inspect the venting system for proper size and hori...

Page 9: ...ventilation fonctionne correctement au moyen des essais d crits ci dessus les portes les fen tres les ventilateurs les registres de foyer et tous les autres appareils de combustion aliment s au gaz d...

Page 10: ...transition bottom kit for Category I venting For upflow mod els installed vertically or horizontally a four inch single wall pipe can be used to extend the induced draft blower outlet 1 2 beyond the f...

Page 11: ...equately supported by proper brackets and supports Inadequate coil support can result in furnace cabinet distortion and air leakage Counterflow units are shipped with the induced draft blower discharg...

Page 12: ...RICAL SHOCK OR DEATH THE FURNACE MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR IN THEIR ABSENCE WITH THE LATEST EDITION OF THE NATIONAL ELECTRIC CODE WARNING Wiring Harness The wirin...

Page 13: ...ed with a blower door interlock switch which interrupts unit voltage when the blower door is opened for servicing Do not defeat this switch 24 Volt Thermostat Wiring NOTE Wire routing must not interfe...

Page 14: ...xceeded to prevent unit overfiring Natural Gas Minimum 4 5 w c Maximum 10 0 w c Propane Gas Minimum 11 0 w c Maximum 13 0 w c INLET GAS SUPPLY PRESSURE NOTE Adjusting the minimum supply pressure below...

Page 15: ...9 C21 R158 C2 3 C1 4 C3 7 C38 R50 C3 6 R164 R172 C31 CR9 3 C 3 C2 7 C 1 8 C33 R132 C2 0 C 1 6 C2 4 C 1 7 C4 4 C1 5 C1 3 C1 1 C1 0 C22 CR25 Q12 R9 C4 C 1 C 2 Q4 R177 R176 C28 CR 33 R95 R171 Q13 R1 38...

Page 16: ...ual Valve Installed Ahead of Ground Joint Pipe Union General Furnace Layout Upflow Installations A ground joint union drip leg and manual shutoff valve must also be supplied by the installer In some c...

Page 17: ...he furnace NOTE Ductwork must never be attached to the back of the furnace For installations requiring more than 1800 CFM use a bottom return or two sided return Supply and return con nections to the...

Page 18: ...rmostat Heating Mode The normal operational sequence in heating mode is as follows R and W thermostat contacts close initiating a call for heat Integrated control module performs safety circuit checks...

Page 19: ...automatically lights the burner Do not try to light the burner by hand 5 White Rodgers valves Push the switch to the OFF position 6 Wait five minutes then smell for gas Be sure to check near the floor...

Page 20: ...or Switch INLET OUTLET Inlet Pressure Tap Outlet Pressure Tap White Rodgers Model 36J22 1 Turn OFF gas to furnace at the manual gas shutoff valve external to the furnace 2 Turn OFF all electrical powe...

Page 21: ...sure the gas manifold pressure with burners firing Adjust manifold pressure using the Manifold Gas Pressure table shown below Natural Gas 3 2 3 8 w c Propane Gas 9 7 10 3 w c Manifold Gas Pressure 9 R...

Page 22: ...ic reading at the test hole Tape up the test hole after your test is complete The negative pressure must be read between the filter and the furnace blower Circulator Blower Speed Adjustment TO AVOID P...

Page 23: ...d when it should be Energized Rapid Flash Reverse Polarity Continuous On Normal Operation ERROR CODE Flash Codes stored in memory auto erased after 14 days Flash Codes NOT stored in memory Excessive e...

Page 24: ...10 K8 K6 K7 1 U1 DS1 OFF O N SW1 OFF ON SW2 1 2 3 4 SW3 CR25 CR29 CR30 CR32 CR17 CR1 1 CR1 0 CR1 2 CR4 0 CR15 CR13 CR7 CR3 CR35 CR19 CR18 CR26 CR34 CR2 1 CR33 Q10 Q12 Q14 Q6 CR4 CR1 CR6 CR9 CR14 CR16...

Page 25: ...ic reset temperature sensor The limit guards against the overheating resulting from insufficient air passing over the heat exchanger Auxiliary Limit The auxiliary limit control is located either on or...

Page 26: ...ion Cycle the furnace with the thermostat at least three times Verify cooling and fan only operation Review the Owner s Manual with the homeowner and discuss proper furnace operation and maintenance L...

Page 27: ...are available from your distributor Functional Parts List Gas Valve Blower Collector Box Gasket Natural Gas Orifice Primary Limit Switch Propane Gas Orifice Rollout Limit Switch Burner Auxiliary Limi...

Page 28: ...er Door Interlock Switch 15 Circulator Blower 16 Gas Line Entrance Alternate Component ID Pressure Switch Tubular Heat Exchanger Flue Pipe Connection Gas Line Entrance Alternate Induced Draft Blower C...

Page 29: ...gas interruption Check front cover pressure switch operation hose wiring contact operation Correct if necessary Replace or realign igniter Check flame sense signal Sand sensor if coated and or oxidize...

Page 30: ...ck burners for proper alignment Check flue and air inlet piping for blockage proper length elbows and termination Correct as necessary Check rollout limit Replace if necessary Check induced draft blow...

Page 31: ...grated control module Turn power OFF prior to repair Replace igniter w proper replacement part Read precautions in Electrostatic Discharge section of manual Furnace not operating Integrated control mo...

Page 32: ...N A 1410 1400 1358 OFF ON 1820 N A 1769 N A 1726 N A 1685 N A 1642 N A 1603 1557 1521 DIP SWITCHES S2 1 S2 2 EXTERNAL STATIC PRESSURE INCHES WATER COLUMN 0 1 0 2 0 3 0 4 0 5 801005C 800403A 800603A 80...

Page 33: ...82 229 197 ON ON ON 784 716 645 583 516 405 334 282 229 197 ON OFF OFF 1295 1252 1203 1153 1114 1071 1022 981 931 883 ON ON OFF 1401 1366 1320 1278 1236 1194 1153 1112 1070 1025 OFF ON OFF 1596 1553 1...

Page 34: ...11 59 965 61 920 868 818 OFF OFF 743 N A 668 N A 599 N A 522 N A 432 N A 366 312 258 ON OFF 1408 42 1369 43 1319 45 1282 46 1242 48 1219 1193 1150 ON ON 1179 50 1123 53 1073 55 1025 58 972 61 949 924...

Page 35: ...ON 1402 1358 1317 1274 1234 1195 1154 1113 1069 1033 OFF OFF 743 668 599 522 432 366 312 258 213 158 ON OFF 1408 1369 1319 1282 1242 1193 1150 1109 1069 1025 OFF ON 1574 1521 1481 1439 1398 1374 1335...

Page 36: ...335 263 232 195 ON ON ON 752 678 608 547 474 403 335 263 232 195 ON OFF OFF 1330 1280 1229 1187 1146 1103 1061 1018 977 936 ON ON OFF 1155 1100 1048 1002 952 907 861 816 789 741 OFF ON OFF 1418 1376...

Page 37: ...652 466 499 428 346 294 246 202 OFF ON ON 822 754 652 466 499 428 346 294 246 202 ON OFF ON 822 754 652 466 499 428 346 294 246 202 ON ON ON 822 754 652 466 499 428 346 294 246 202 ON OFF OFF 1352 12...

Page 38: ...OPEN ROLLOUT COLOR CODES PU PURPLE OR ORANGE YL YELLOW 6 7 C BK BLACK GR GREEN BR BROWN PK PINK RD RED GY GRAY BL BLUE WH WHITE RATING OF AT LEAST 105 NOTES TO 115VAC 1 60 HZ POWER SUPPLY WITH OVERCU...

Page 39: ...39 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 40: ...egister their product does not diminsh their warranty rights For Product Registration please register by following this link Goodman Brand Products https www goodmanmfg com product registration Amana...

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