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10

Category I Venting (Vertical Venting)

T

O

 

PREVENT

 

POSSIBLE

 

PERSONAL

 

INJURY

 

OR

 

DEATH

 

DUE

 

TO

 

ASPHYXIATION

THIS

 

FURNACE

 

MUST

 

BE

 C

ATEGORY

 I 

VENTED

. D

O

 

NOT

 

VENT

 

USING

 C

ATEGORY

 III 

VENTING

.

WARNING

Category I Venting is venting at a non-positive pressure.  A 

furnace vented as Category I is considered a fan-assisted 

appliance and the vent system does not have to be “gas tight.”  

NOTE:

  Single stage gas furnaces with induced draft blow-

ers draw products of combustion through a heat exchanger 

allowing, in some instances, common venting with natural 

draft appliances (i.e. water heaters). All installations must be 

vented in accordance with National Fuel Gas Code NFPA 54/

ANSI Z223.1 - latest edition. In Canada, the furnaces must be 

vented in accordance with the National Standard of Canada, 

CAN/CSA B149.1 and CAN/CSA B149.2 - latest editions and 

amendments.

NOTE:

 Masonry vent kit (MVK-01 and MVK-02) is to only 

be used on interior masonry chimneys or qualifying exterior 

masonry chimney applications identified in the MVK kit 

installation instructions. To ensure safe and reliable operation, 

use only the kit listed for your model.

Kit

Input KBTU Range

Limit Setting

MVK-01

40-100

250°F

MVK-02

120-140

290°F

Note:

 This kit is for use on Daikin brand 80% AFUE, 33” tall 

DM80SE model furnaces installed in the upflow  position only.

NOTE:

 The vertical height of the Category I venting system 

must be at least as great as the horizontal length of the venting 

system.
 

T

O

 

PREVENT

 

POSSIBLE

 

PERSONAL

 

INJURY

 

OR

 

DEATH

 

DUE

 

TO

 

ASPHYXIATION

COMMON

 

VENTING

 

WITH

 

OTHER

 

MANUFACTURER

S

 

INDUCED

 

DRAFT

 

APPLIANCES

 

IS

 

NOT

 

ALLOWED

.

WARNING

The minimum vent diameter for the Category I venting system 

is as shown:

UPFLOW

COUNTERFLOW

40

4 Inch

4 Inch

60

4 Inch

4 Inch

80

4 Inch

4 Inch

100

5 Inch

5 Inch

120

5 Inch

N/A

140

5 Inch

N/A

MODEL

MINIMUM VENT

Under some conditions, larger vents than those shown above 

may be required or allowed.  

When an existing furnace is re

-

moved from a venting system serving other appliances

, the 

venting system may be too large to properly vent the remaining 

attached appliances.

Upflow or Horizontal units 

are shipped with the induced draft 

blower discharging from the top of the furnace.  (“Top” is as 

viewed for an upflow installation.)  The induced draft blower 

can be rotated 90 degrees with the (0270F01119) chimney 

transition bottom kit for Category I venting.  For upflow mod

-

els installed vertically or horizontally,  a four inch single wall 

pipe can be used to extend the induced draft blower outlet 

1/2” beyond the furnace cabinet. 

THIS PRODUCT IS NOT 

DESIGNED FOR COUNTERCLOCKWISE INDUCED DRAFT 

BLOWER ROTATION.

Vent the furnace in accordance with the National Fuel Gas 

Code NFPA 54/ANSI Z223.1 - latest edition.  

Venting - Furnace Installed in Horizontal Position 

THIS FURNACE IS NOT DESIGN CERTIFIED TO BE HORI-

ZONTALLY VENTED THROUGH AN EXTERIOR SIDE WALL.
The following describes an optional venting procedure when 

the furnace is installed in the horizontal left discharge position.
To rotate the induced draft blower clockwise, you will need 

to purchase one (0270F01119) chimney transition bottom kit.

1.  Disconnect electrical power from the furnace.

2.  Disconnect the induced draft blower power leads, flue 

pipe, and pressure switch tubing.

3.  Remove the round cutout from the right side of the 

wrapper.

4.  Remove and save the four screws that fasten the 

induced draft blower to the flue collector box.

5.  Remove and save the three screws that hold the 

chimney assembly to the induced draft blower.

6.  Remove and save the four screws that fasten the 

chimney top to the chimney bottom.

7.  Remove the chimney transition bottom from the 

transition bottom kit.

8.  Install the chimney top with the four screws retained 

from step 6 onto the new chimney transition bottom 

from the transition bottom kit.

9.  Remove the induced draft blower and install the new  

chimney assembly to it using the three screws retained 

from step 5.

10. Rotate the induced draft blower 90 degrees to the right, 

feed the flue pipe through the round cutout from the 

outside of the wrapper, and fit onto the chimney top 

assembly.  Secure the pipe to the chimney top from the 

front, top, and bottom using (3) screws and rotating the 

induced draft blower to properly orient the assembly.  

NOTE: If the pipe section is less than 18”, then attach it 

directly to the chimney top on 3 sides and feed it through 

the round cutout from the inside of the wrapper.

11. Reattach the induced draft blower using the (4) screws 

retained from step 3.  Ensure the gasket located 

between the induced draft blower and collector box is 

rotated accordingly.

12. Reconnect the induced draft blower power leads. 

13. Reconnect the remaining flue pipe, and the pressure 

switch tubing. Ensure that all wires and the pressure 

switch tubing is at least one inch from the flue pipe, or 

any other hot surface.

Summary of Contents for CES80

Page 1: ...te listed below for the applicable Specification Sheet referred to in this manual Cancer and Reproductive Harm www P65Warnings ca gov PROP 65 WARNING FOR CALIFORNIA CONSUMERS 0140M00517 A Thesefurnace...

Page 2: ...Start up 19 Furnace Shutdown 19 Gas Supply Pressure Measurement 19 Gas Manifold Pressure Measurement and Adjustment 20 Gas Input Rate Measurement Natural Gas Only 21 Temperature Rise 21 Circulator Blo...

Page 3: ...conditions are listed in the PRODUCT APPLICATION section of this manual TO PREVENT POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO ELECTRICAL SHOCK THE FURNACE MUST BE LOCATED TO PROTECT THE...

Page 4: ...ions The carton must be checked upon arrival for external damage If damage is found a request for inspection by carrier s agent must be made in writing immediately The furnace must be carefully inspec...

Page 5: ...your body s static electricity before touching unit An electrostatic discharge can adversely affect electrical components Use the following precautions during furnace installation and servicing to pr...

Page 6: ...TO PREVENT POSSIBLE EQUIPMENT DAMAGE PROPERTY DAMAGE PERSONAL INJURY OR DEATH THE FOLLOWING BULLET POINTS MUST BE OBSERVED WHEN INSTALLING THIS UNIT WARNING Follow the instructions listed below when...

Page 7: ...an upflow furnace or under a counterflow furnace may be the same width as the furnace or may be one size larger than the furnace Example a C width coil may be installed with a B width furnace For upfl...

Page 8: ...ced in operation while any other ap pliances connected to the venting system are not in operation 1 Seal any unused openings in the venting system 2 Inspect the venting system for proper size and hori...

Page 9: ...ventilation fonctionne correctement au moyen des essais d crits ci dessus les portes les fen tres les ventilateurs les registres de foyer et tous les autres appareils de combustion aliment s au gaz d...

Page 10: ...transition bottom kit for Category I venting For upflow mod els installed vertically or horizontally a four inch single wall pipe can be used to extend the induced draft blower outlet 1 2 beyond the f...

Page 11: ...equately supported by proper brackets and supports Inadequate coil support can result in furnace cabinet distortion and air leakage Counterflow units are shipped with the induced draft blower discharg...

Page 12: ...RICAL SHOCK OR DEATH THE FURNACE MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR IN THEIR ABSENCE WITH THE LATEST EDITION OF THE NATIONAL ELECTRIC CODE WARNING Wiring Harness The wirin...

Page 13: ...ed with a blower door interlock switch which interrupts unit voltage when the blower door is opened for servicing Do not defeat this switch 24 Volt Thermostat Wiring NOTE Wire routing must not interfe...

Page 14: ...xceeded to prevent unit overfiring Natural Gas Minimum 4 5 w c Maximum 10 0 w c Propane Gas Minimum 11 0 w c Maximum 13 0 w c INLET GAS SUPPLY PRESSURE NOTE Adjusting the minimum supply pressure below...

Page 15: ...9 C21 R158 C2 3 C1 4 C3 7 C38 R50 C3 6 R164 R172 C31 CR9 3 C 3 C2 7 C 1 8 C33 R132 C2 0 C 1 6 C2 4 C 1 7 C4 4 C1 5 C1 3 C1 1 C1 0 C22 CR25 Q12 R9 C4 C 1 C 2 Q4 R177 R176 C28 CR 33 R95 R171 Q13 R1 38...

Page 16: ...ual Valve Installed Ahead of Ground Joint Pipe Union General Furnace Layout Upflow Installations A ground joint union drip leg and manual shutoff valve must also be supplied by the installer In some c...

Page 17: ...he furnace NOTE Ductwork must never be attached to the back of the furnace For installations requiring more than 1800 CFM use a bottom return or two sided return Supply and return con nections to the...

Page 18: ...rmostat Heating Mode The normal operational sequence in heating mode is as follows R and W thermostat contacts close initiating a call for heat Integrated control module performs safety circuit checks...

Page 19: ...automatically lights the burner Do not try to light the burner by hand 5 White Rodgers valves Push the switch to the OFF position 6 Wait five minutes then smell for gas Be sure to check near the floor...

Page 20: ...or Switch INLET OUTLET Inlet Pressure Tap Outlet Pressure Tap White Rodgers Model 36J22 1 Turn OFF gas to furnace at the manual gas shutoff valve external to the furnace 2 Turn OFF all electrical powe...

Page 21: ...sure the gas manifold pressure with burners firing Adjust manifold pressure using the Manifold Gas Pressure table shown below Natural Gas 3 2 3 8 w c Propane Gas 9 7 10 3 w c Manifold Gas Pressure 9 R...

Page 22: ...ic reading at the test hole Tape up the test hole after your test is complete The negative pressure must be read between the filter and the furnace blower Circulator Blower Speed Adjustment TO AVOID P...

Page 23: ...d when it should be Energized Rapid Flash Reverse Polarity Continuous On Normal Operation ERROR CODE Flash Codes stored in memory auto erased after 14 days Flash Codes NOT stored in memory Excessive e...

Page 24: ...10 K8 K6 K7 1 U1 DS1 OFF O N SW1 OFF ON SW2 1 2 3 4 SW3 CR25 CR29 CR30 CR32 CR17 CR1 1 CR1 0 CR1 2 CR4 0 CR15 CR13 CR7 CR3 CR35 CR19 CR18 CR26 CR34 CR2 1 CR33 Q10 Q12 Q14 Q6 CR4 CR1 CR6 CR9 CR14 CR16...

Page 25: ...ic reset temperature sensor The limit guards against the overheating resulting from insufficient air passing over the heat exchanger Auxiliary Limit The auxiliary limit control is located either on or...

Page 26: ...ion Cycle the furnace with the thermostat at least three times Verify cooling and fan only operation Review the Owner s Manual with the homeowner and discuss proper furnace operation and maintenance L...

Page 27: ...are available from your distributor Functional Parts List Gas Valve Blower Collector Box Gasket Natural Gas Orifice Primary Limit Switch Propane Gas Orifice Rollout Limit Switch Burner Auxiliary Limi...

Page 28: ...er Door Interlock Switch 15 Circulator Blower 16 Gas Line Entrance Alternate Component ID Pressure Switch Tubular Heat Exchanger Flue Pipe Connection Gas Line Entrance Alternate Induced Draft Blower C...

Page 29: ...gas interruption Check front cover pressure switch operation hose wiring contact operation Correct if necessary Replace or realign igniter Check flame sense signal Sand sensor if coated and or oxidize...

Page 30: ...ck burners for proper alignment Check flue and air inlet piping for blockage proper length elbows and termination Correct as necessary Check rollout limit Replace if necessary Check induced draft blow...

Page 31: ...grated control module Turn power OFF prior to repair Replace igniter w proper replacement part Read precautions in Electrostatic Discharge section of manual Furnace not operating Integrated control mo...

Page 32: ...N A 1410 1400 1358 OFF ON 1820 N A 1769 N A 1726 N A 1685 N A 1642 N A 1603 1557 1521 DIP SWITCHES S2 1 S2 2 EXTERNAL STATIC PRESSURE INCHES WATER COLUMN 0 1 0 2 0 3 0 4 0 5 801005C 800403A 800603A 80...

Page 33: ...82 229 197 ON ON ON 784 716 645 583 516 405 334 282 229 197 ON OFF OFF 1295 1252 1203 1153 1114 1071 1022 981 931 883 ON ON OFF 1401 1366 1320 1278 1236 1194 1153 1112 1070 1025 OFF ON OFF 1596 1553 1...

Page 34: ...11 59 965 61 920 868 818 OFF OFF 743 N A 668 N A 599 N A 522 N A 432 N A 366 312 258 ON OFF 1408 42 1369 43 1319 45 1282 46 1242 48 1219 1193 1150 ON ON 1179 50 1123 53 1073 55 1025 58 972 61 949 924...

Page 35: ...ON 1402 1358 1317 1274 1234 1195 1154 1113 1069 1033 OFF OFF 743 668 599 522 432 366 312 258 213 158 ON OFF 1408 1369 1319 1282 1242 1193 1150 1109 1069 1025 OFF ON 1574 1521 1481 1439 1398 1374 1335...

Page 36: ...335 263 232 195 ON ON ON 752 678 608 547 474 403 335 263 232 195 ON OFF OFF 1330 1280 1229 1187 1146 1103 1061 1018 977 936 ON ON OFF 1155 1100 1048 1002 952 907 861 816 789 741 OFF ON OFF 1418 1376...

Page 37: ...652 466 499 428 346 294 246 202 OFF ON ON 822 754 652 466 499 428 346 294 246 202 ON OFF ON 822 754 652 466 499 428 346 294 246 202 ON ON ON 822 754 652 466 499 428 346 294 246 202 ON OFF OFF 1352 12...

Page 38: ...OPEN ROLLOUT COLOR CODES PU PURPLE OR ORANGE YL YELLOW 6 7 C BK BLACK GR GREEN BR BROWN PK PINK RD RED GY GRAY BL BLUE WH WHITE RATING OF AT LEAST 105 NOTES TO 115VAC 1 60 HZ POWER SUPPLY WITH OVERCU...

Page 39: ...39 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 40: ...egister their product does not diminsh their warranty rights For Product Registration please register by following this link Goodman Brand Products https www goodmanmfg com product registration Amana...

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