Amana CES80 Manual Download Page 5

5

In such applications , the furnace must be installed with the 

following stipulations:

•  It must be installed per the installation instructions 

provided and per local and national codes.

• 

It must be installed indoors in a building constructed 

on site.

• 

It must be part of a ducted system and not used in a 

free air delivery application.

• 

It must not be used as a “make-up” air unit.

• 

All other warranty exclusions and restrictions apply.

This furnace may be used as a construction site heater 

ONLY 

if the following conditions are met:

•  The vent system is permanently installed per these 

installation instructions.

• 

A room thermostat is used to control the furnace. Fixed 

jumpers that provide continuous heating CANNOT be 

used and can cause long term equipment damage. 

Bi-metal thermostats, or any thermostat affected by 

vibration must not be used during construction.

•  Return air ducts are provided and sealed to the 

furnace.

• 

A return air temperature range between 60°F (16°C) 

and 80°F (27°C) is maintained.

• 

Air filters are installed in the system and replaced 

daily during construction and upon completion of 

construction.

•  The input rate and temperature rise are set per the 

furnace rating plate.

• 

100% outside air must be used for combustion during 

construction. Temporary ducting may be used to 

supply outside air to the furnace for combustion – do 

not connect this duct directly to the furnace. Size this 

duct according to NFPA 54/ANSI Z223.1 section for 

Combustion and Ventilation Air.

• 

The furnace heat exchanger, components, duct 

system, air filters and evaporator coils are thoroughly 

cleaned  following  final  construction  clean  up  by  a 

qualified person.

•  All furnace operating conditions (including ignition, 

input rate, temperature rise and venting) are verified 

by a qualified person according to these installation 

instructions. 

• 

Furnace doors must be in place on the furnace while 

the furnace is operating in any mode.

Damage or repairs due to failure to comply with these re-

quirements are not covered under the warranty.

NOTE: 

The Commonwealth of Massachusetts requires that 

the following additional requirements must also be met:

• 

Gas furnaces must be installed by a licensed plumber 

or gas fitter.

• 

A T-handle gas cock must be used.

• 

If the unit is to be installed in an attic, the passageway 

to and the service area around the unit must have 

flooring.

Electrostatic Discharge (ESD) Precautions

NOTE:

  Discharge your body’s static electricity before touching 

unit.  An electrostatic discharge can adversely affect electrical 

components.
Use the following precautions during furnace installation and 

servicing to protect the integrated control module from dam-

age.  By putting the furnace, the control, and the person at 

the same electrostatic potential, these steps will help avoid 

exposing the integrated control module to electrostatic dis-

charge.  This procedure is applicable to both installed and 

non-installed (ungrounded) furnaces.

1.  Disconnect all power to the furnace.  Do not touch the 

integrated control module or any wire connected to the 

control prior  to discharging your body’s electrostatic  

charge to ground.

2.  Firmly touch a clean, unpainted, metal surface of the 

furnaces near the control.  Any tools held in a  person’s 

hand during grounding will be discharged.

3.  Service integrated control module or connecting 

wiring following the discharge process in step 2.  Use 

caution not to recharge your body with static electricity; 

(i.e., do  not  move  or  shuffle  your  feet,  do  not  touch 

ungrounded objects, etc.).  If you come in contact with 

an ungrounded object, repeat step 2 before touching 

control or wires.

4.  Discharge your body to ground before removing a new 

control from its container.  Follow steps 1 through 3 if 

installing the control on a furnace.  Return any old or 

new controls to their containers before touching any 

ungrounded object.

To The Installer

Before installing this unit, please read this manual thoroughly 

to familiarize yourself with specific items which must be ad

-

hered to, including but not limited to: unit maximum external 

static pressure, gas pressures, BTU input rating, proper elec-

trical connections, circulating air temperature rise, minimum or 

maximum CFM, and motor speed connections, and venting.  

These furnaces are designed for Category I venting only.

T

O

 

PREVENT

 

PROPERTY

 

DAMAGE

PERSONAL

 

INJURY

 

OR

 

DEATH

 

DUE

 

TO

 

FIRE

DO

 

NOT

 

INSTALL

 

THIS

 

FURNACE

 

IN

 

A

 

MOBILE

 

HOME

TRAILER

OR

 

RECREATIONAL

 

VEHICLE

.

WARNING

Product Application

This furnace is primarily designed for residential home-heating 

applications.  It is NOT 

designed or certified for use in mobile 

homes, trailers or recreational vehicles.  Neither is it designed 

or certified for outdoor applications.  The furnace 

must 

be 

installed indoors (i.e., attic space, crawl space, or garage area 

provided the garage area is enclosed with an operating door).
This furnace can be used in the following non-industrial com-

mercial applications:  

Schools, Office buildings, Churches, Retail stores,

Nursing homes, Hotels/motels, Common or office areas

Summary of Contents for CES80

Page 1: ...te listed below for the applicable Specification Sheet referred to in this manual Cancer and Reproductive Harm www P65Warnings ca gov PROP 65 WARNING FOR CALIFORNIA CONSUMERS 0140M00517 A Thesefurnace...

Page 2: ...Start up 19 Furnace Shutdown 19 Gas Supply Pressure Measurement 19 Gas Manifold Pressure Measurement and Adjustment 20 Gas Input Rate Measurement Natural Gas Only 21 Temperature Rise 21 Circulator Blo...

Page 3: ...conditions are listed in the PRODUCT APPLICATION section of this manual TO PREVENT POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO ELECTRICAL SHOCK THE FURNACE MUST BE LOCATED TO PROTECT THE...

Page 4: ...ions The carton must be checked upon arrival for external damage If damage is found a request for inspection by carrier s agent must be made in writing immediately The furnace must be carefully inspec...

Page 5: ...your body s static electricity before touching unit An electrostatic discharge can adversely affect electrical components Use the following precautions during furnace installation and servicing to pr...

Page 6: ...TO PREVENT POSSIBLE EQUIPMENT DAMAGE PROPERTY DAMAGE PERSONAL INJURY OR DEATH THE FOLLOWING BULLET POINTS MUST BE OBSERVED WHEN INSTALLING THIS UNIT WARNING Follow the instructions listed below when...

Page 7: ...an upflow furnace or under a counterflow furnace may be the same width as the furnace or may be one size larger than the furnace Example a C width coil may be installed with a B width furnace For upfl...

Page 8: ...ced in operation while any other ap pliances connected to the venting system are not in operation 1 Seal any unused openings in the venting system 2 Inspect the venting system for proper size and hori...

Page 9: ...ventilation fonctionne correctement au moyen des essais d crits ci dessus les portes les fen tres les ventilateurs les registres de foyer et tous les autres appareils de combustion aliment s au gaz d...

Page 10: ...transition bottom kit for Category I venting For upflow mod els installed vertically or horizontally a four inch single wall pipe can be used to extend the induced draft blower outlet 1 2 beyond the f...

Page 11: ...equately supported by proper brackets and supports Inadequate coil support can result in furnace cabinet distortion and air leakage Counterflow units are shipped with the induced draft blower discharg...

Page 12: ...RICAL SHOCK OR DEATH THE FURNACE MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR IN THEIR ABSENCE WITH THE LATEST EDITION OF THE NATIONAL ELECTRIC CODE WARNING Wiring Harness The wirin...

Page 13: ...ed with a blower door interlock switch which interrupts unit voltage when the blower door is opened for servicing Do not defeat this switch 24 Volt Thermostat Wiring NOTE Wire routing must not interfe...

Page 14: ...xceeded to prevent unit overfiring Natural Gas Minimum 4 5 w c Maximum 10 0 w c Propane Gas Minimum 11 0 w c Maximum 13 0 w c INLET GAS SUPPLY PRESSURE NOTE Adjusting the minimum supply pressure below...

Page 15: ...9 C21 R158 C2 3 C1 4 C3 7 C38 R50 C3 6 R164 R172 C31 CR9 3 C 3 C2 7 C 1 8 C33 R132 C2 0 C 1 6 C2 4 C 1 7 C4 4 C1 5 C1 3 C1 1 C1 0 C22 CR25 Q12 R9 C4 C 1 C 2 Q4 R177 R176 C28 CR 33 R95 R171 Q13 R1 38...

Page 16: ...ual Valve Installed Ahead of Ground Joint Pipe Union General Furnace Layout Upflow Installations A ground joint union drip leg and manual shutoff valve must also be supplied by the installer In some c...

Page 17: ...he furnace NOTE Ductwork must never be attached to the back of the furnace For installations requiring more than 1800 CFM use a bottom return or two sided return Supply and return con nections to the...

Page 18: ...rmostat Heating Mode The normal operational sequence in heating mode is as follows R and W thermostat contacts close initiating a call for heat Integrated control module performs safety circuit checks...

Page 19: ...automatically lights the burner Do not try to light the burner by hand 5 White Rodgers valves Push the switch to the OFF position 6 Wait five minutes then smell for gas Be sure to check near the floor...

Page 20: ...or Switch INLET OUTLET Inlet Pressure Tap Outlet Pressure Tap White Rodgers Model 36J22 1 Turn OFF gas to furnace at the manual gas shutoff valve external to the furnace 2 Turn OFF all electrical powe...

Page 21: ...sure the gas manifold pressure with burners firing Adjust manifold pressure using the Manifold Gas Pressure table shown below Natural Gas 3 2 3 8 w c Propane Gas 9 7 10 3 w c Manifold Gas Pressure 9 R...

Page 22: ...ic reading at the test hole Tape up the test hole after your test is complete The negative pressure must be read between the filter and the furnace blower Circulator Blower Speed Adjustment TO AVOID P...

Page 23: ...d when it should be Energized Rapid Flash Reverse Polarity Continuous On Normal Operation ERROR CODE Flash Codes stored in memory auto erased after 14 days Flash Codes NOT stored in memory Excessive e...

Page 24: ...10 K8 K6 K7 1 U1 DS1 OFF O N SW1 OFF ON SW2 1 2 3 4 SW3 CR25 CR29 CR30 CR32 CR17 CR1 1 CR1 0 CR1 2 CR4 0 CR15 CR13 CR7 CR3 CR35 CR19 CR18 CR26 CR34 CR2 1 CR33 Q10 Q12 Q14 Q6 CR4 CR1 CR6 CR9 CR14 CR16...

Page 25: ...ic reset temperature sensor The limit guards against the overheating resulting from insufficient air passing over the heat exchanger Auxiliary Limit The auxiliary limit control is located either on or...

Page 26: ...ion Cycle the furnace with the thermostat at least three times Verify cooling and fan only operation Review the Owner s Manual with the homeowner and discuss proper furnace operation and maintenance L...

Page 27: ...are available from your distributor Functional Parts List Gas Valve Blower Collector Box Gasket Natural Gas Orifice Primary Limit Switch Propane Gas Orifice Rollout Limit Switch Burner Auxiliary Limi...

Page 28: ...er Door Interlock Switch 15 Circulator Blower 16 Gas Line Entrance Alternate Component ID Pressure Switch Tubular Heat Exchanger Flue Pipe Connection Gas Line Entrance Alternate Induced Draft Blower C...

Page 29: ...gas interruption Check front cover pressure switch operation hose wiring contact operation Correct if necessary Replace or realign igniter Check flame sense signal Sand sensor if coated and or oxidize...

Page 30: ...ck burners for proper alignment Check flue and air inlet piping for blockage proper length elbows and termination Correct as necessary Check rollout limit Replace if necessary Check induced draft blow...

Page 31: ...grated control module Turn power OFF prior to repair Replace igniter w proper replacement part Read precautions in Electrostatic Discharge section of manual Furnace not operating Integrated control mo...

Page 32: ...N A 1410 1400 1358 OFF ON 1820 N A 1769 N A 1726 N A 1685 N A 1642 N A 1603 1557 1521 DIP SWITCHES S2 1 S2 2 EXTERNAL STATIC PRESSURE INCHES WATER COLUMN 0 1 0 2 0 3 0 4 0 5 801005C 800403A 800603A 80...

Page 33: ...82 229 197 ON ON ON 784 716 645 583 516 405 334 282 229 197 ON OFF OFF 1295 1252 1203 1153 1114 1071 1022 981 931 883 ON ON OFF 1401 1366 1320 1278 1236 1194 1153 1112 1070 1025 OFF ON OFF 1596 1553 1...

Page 34: ...11 59 965 61 920 868 818 OFF OFF 743 N A 668 N A 599 N A 522 N A 432 N A 366 312 258 ON OFF 1408 42 1369 43 1319 45 1282 46 1242 48 1219 1193 1150 ON ON 1179 50 1123 53 1073 55 1025 58 972 61 949 924...

Page 35: ...ON 1402 1358 1317 1274 1234 1195 1154 1113 1069 1033 OFF OFF 743 668 599 522 432 366 312 258 213 158 ON OFF 1408 1369 1319 1282 1242 1193 1150 1109 1069 1025 OFF ON 1574 1521 1481 1439 1398 1374 1335...

Page 36: ...335 263 232 195 ON ON ON 752 678 608 547 474 403 335 263 232 195 ON OFF OFF 1330 1280 1229 1187 1146 1103 1061 1018 977 936 ON ON OFF 1155 1100 1048 1002 952 907 861 816 789 741 OFF ON OFF 1418 1376...

Page 37: ...652 466 499 428 346 294 246 202 OFF ON ON 822 754 652 466 499 428 346 294 246 202 ON OFF ON 822 754 652 466 499 428 346 294 246 202 ON ON ON 822 754 652 466 499 428 346 294 246 202 ON OFF OFF 1352 12...

Page 38: ...OPEN ROLLOUT COLOR CODES PU PURPLE OR ORANGE YL YELLOW 6 7 C BK BLACK GR GREEN BR BROWN PK PINK RD RED GY GRAY BL BLUE WH WHITE RATING OF AT LEAST 105 NOTES TO 115VAC 1 60 HZ POWER SUPPLY WITH OVERCU...

Page 39: ...39 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 40: ...egister their product does not diminsh their warranty rights For Product Registration please register by following this link Goodman Brand Products https www goodmanmfg com product registration Amana...

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