background image

22

When the furnace is used in connection with a cooling unit, the
furnace should be installed in parallel with or on the upstream
side of the cooling unit to avoid condensation in the heating
element. With a parallel flow arrangement, the dampers or other
means used to control the flow of air must be adequate to prevent
chilled air from entering the furnace and, if manually operated,
must be equipped with means to prevent operation of either unit
unless the damper is in the full heat or cool position.

When the furnace is installed without a cooling coil, it is
recommended that a removable access panel be provided in the
outlet air duct. This opening shall be accessible when the furnace
is installed and shall be of such a size that the heat exchanger
can be viewed for visual light inspection or such that a sampling
probe can be inserted into the airstream. The access panel must
be made to prevent air leaks when the furnace is in operation.

When the furnace is heating, the temperature of the return air
entering the furnace must be between 55°F and 100°F.

When a furnace is installed so that supply ducts carry air circulated
by the furnace to areas outside the space containing the furnace,
the return air shall also be handled by a duct sealed to the furnace
casing and terminating outside the space containing the furnace.

F

ILTERS

 - R

EAD

 T

HIS

 S

ECTION

 B

EFORE

 I

NSTALLING

 T

HE

R

ETURN

 A

IR

 D

UCTWORK

Filters must be used with this furnace. Discuss filter maintenance
with the building owner.  Filters do not ship with this furnace, but
must be provided by the installer. Filters must comply with UL900
or CAN/ULCS111 standards. If the furnace is installed without
filters, the warranty will be voided.

NOTE:

 An undersized opening will cause reduced airflow.

For air delivery of less than 1800 CFM, use a one side or bottom
return.  For air delivery of 1800 CFM or higher, use either two-
sided returns or a one-sided return with a bottom return.  Refer to
Minimum Filter Area tables at the end of this manual to determine
filter area requirements.

U

PRIGHT

 I

NSTALLATIONS

Depending on the installation and/or customer preference,
differing filter arrangements can be applied.  Filters can be
installed in the central return register or a side panel external filter
rack kit (upflows), or the ductwork above a counterflow furnace.  As
an alternative, a media air filter or electronic air cleaner can be
used as the requested filter.  The following figures show possible
filter locations.

C

IRCULATION

 A

IR

 F

ILTERS

One of the most common causes of a problem in a forced air
heating system is a blocked or dirty filter. Circulating air filters
must be inspected monthly for dirt accumulation and replaced if
necessary. Failure to maintain clean filters can cause premature
heat exchanger failure.

A new home may require more frequent replacement until all
construction dust and dirt is removed. Circulating air filters are to
be installed in the return air duct external to the furnace cabinet.

WARNING

B

EFORE PERFORMING ANY SERVICE ON THIS FURANCE, DISCONNECT THE 

MAIN POWER SUPPLY.  

D

O NOT OPERATE THE FURNACE WITHOUT 

CIRCULATIONG AIR FILTERS IN PLACE.

P

ROPANE

 G

AS

 P

IPING

 C

HARTS

Sizing Between First and Second Stage Regulator*
Maximum Propane Capacities listed are based on 2 psig pressure drop at 10 psig setting.  
Capacities in 1,000 BTU/hour.

Pipe or

Nominal Pipe Size

Tubing

Tubing Size, O.D. Type L

Schedule 40

Length,

3/8"

1/2"

5/8"

3/4"

7/8"

1/2"

3/4"

Feet

10

730

1,700

3,200

5,300

8,300

3,200

7,500

20

500

1,100

2,200

3,700

5,800

2,200

4,200

30

400

920

2,000

2,900

4,700

1,800

4,000

40

370

850

1,700

2,700

4,100

1,600

3,700

50

330

770

1,500

2,400

3,700

1,500

3,400

60

300

700

1,300

2,200

3,300

1,300

3,100

80

260

610

1,200

1,900

2,900

1,200

2,600

100

220

540

1,000

1,700

2,600

1,000

2,300

125

200

490

900

1,400

2,300

900

2,100

150

190

430

830

1,300

2,100

830

1,900

175

170

400

780

1,200

1,900

770

1,700

200

160

380

730

1,100

1,800

720

1,500

To convert to capacities at 15 psig settings - multiply by 1.130
To convert to capacities at 5 psig settings - multiply by 0.879

Sizing Between Single or Second Stage Regulator and Appliance*
Maximum Propane Capacities Listed are Based on 1/2" W.C. pressure drop at 11" W.C. setting. 
Capacities in 1,000 BTU/hour.

Pipe or

Nominal Pipe Size

Tubing

Tubing Size, O.D. Type L

Schedule 40

Length,

3/8"

1/2"

5/8"

3/4"

7/8"

1-1/8"

1/2"

3/4"

1"

1-1/4" 1-1/2"

Feet

10

39

92

199

329

501

935

275

567

1,071

2,205

3,307

20

26

62

131

216

346

630

189

393

732

1,496

2,299

30

21

50

107

181

277

500

152

315

590

1,212

1,858

40

19

41

90

145

233

427

129

267

504

1,039

1,559

50

18

37

79

131

198

376

114

237

448

913

1,417

60

16

35

72

121

187

340

103

217

409

834

1,275

80

13

29

62

104

155

289

89

185

346

724

1,066

100

11

26

55

90

138

255

78

162

307

630

976

125

10

24

48

81

122

224

69

146

275

567

866

150

9

21

43

72

109

202

63

132

252

511

787

200

8

19

39

66

100

187

54

112

209

439

665

250

8

17

36

60

93

172

48

100

185

390

590

 

 

*Data in accordance with NFPA pamphlet NO. 54

X. CIRCULATING AIR AND FILTERS

D

UCTWORK

 - A

IR

 F

LOW

WARNING

N

EVER ALLOW THE PRODUCTS OF COMBUSTION, INCLUDING CARBON

MONOXIDE, TO ENTER THE RETURN DUCTWORK OR CIRCULATION AIR SUPPLY.

Duct systems and register sizes must be properly designed for
the CFM and external static pressure rating of the furnace.
Ductwork should be designed in accordance with the
recommended methods of “Air Conditioning Contractors of
America” Manual D.

A duct system must be installed in accordance with Standards of
the National Board of Fire Underwriters for the Installation of Air
Conditioning, Warm Air Heating and Ventilating Systems.
Pamphlets No. 90A and 90B.

A closed return duct system must be used, with the return duct
connected to the furnace. 

NOTE:  

Ductwork must never be attached

to the back of the furnace.  Supply and return connections to the
furnace may be made with flexible joints to reduce noise
transmission. To prevent the blower from interfering with
combustion air or draft when a central return is used, a connecting
duct must be installed between the unit and the utility room wall. A
room, closet, or alcove must not be used as a return air chamber.

Summary of Contents for ADV8

Page 1: ...n to know the product better than the customer This includes all safety precautions and related items Prior to actual installation thoroughly familiarize yourself with this Instruction Manual Pay spec...

Page 2: ...ETE THE INSTALLATION 14 FIX 1 LINER TERMINATION 14 FIX 2 CHANGE VENTING ARRANGEMENTS 14 FIX 3 REBUILD THE CROWN 14 FIX 4 RELINING 14 VIII ELECTRICAL CONNECTIONS 15 WIRING HARNESS 15 115 VOLT LINE CONN...

Page 3: ...ATOR BLOWER MOTORS 30 FLAME SENSOR QUALIFIED SERVICER ONLY 30 IGNITER QUALIFIED SERVICER ONLY 30 BURNERS 30 XVII BEFORE LEAVING AN INSTALLATION 31 XVIII REPAIR AND REPLACEMENT PARTS 31 WARNING IF THE...

Page 4: ...ponent failures could result in heating system operational problems TO THE INSTALLER Before installing this unit please read this manual thoroughly to familiarize yourself with specific items which mu...

Page 5: ...ing the discharge process in step 2 Use caution not to recharge your body with static electricity i e do not move or shuffle your feet do not touch ungrounded objects etc If you come in contact with a...

Page 6: ...nstall the furnace where the combustion air is exposed to the following substances chlorinated waxes or cleaners chlorine based swimming pool chemicals water softening chemicals deicing salts or chemi...

Page 7: ...he floor CLEARANCES AND ACCESSIBILITY Unobstructed front clearance of 24 for servicing is recommended TO P B 1 V E NT S ING LE P L E N U M 1 6 1 3 0 1 V E NT S IDE S FRO NT B A CK Top clearance for ho...

Page 8: ...air for combustion and dilution of flue gases The following vent testing procedure is reproduced from the American National Standard National Standard of Canada for Gas Fired Central Furnaces ANSI Z2...

Page 9: ...uipment Located in Confined Spaces a All Air from Inside the Building The confined space shall be provided with two permanent openings communicating directly with an additional room s of sufficient vo...

Page 10: ...ned space Alternate Opening Location Equipment Located in Confined Spaces All Air from Outdoors Single Air Opening See 5 3 3 b 5 One permanent opening may be permitted provided the equipment has clear...

Page 11: ...rd of Canada CAN CSA B149 1 and CAN CSA B149 2 latest editions and amendments Venting THIS FURNACE IS NOT DESIGN CERTIFIED TO BE HORIZONTALLY VENTED Supply Air Upflow Rotated Induced Draft Blower To r...

Page 12: ...IANCE 80 AFUE FURNACE IS VENTED WITHOUT ADEQUATE DILUTION AIR DO NO T CONNECT AN 80 FURNACE TO A MASONRY CHIMNEY UNLESS THE FURNACE IS COMMON VENTED W ITH A DRAFT HOOD EQ UIPPED APPLIANCE O R THE CHIM...

Page 13: ...correctly installed and in good condition Remove the lowest existing vent connector and examine the inside of the elbow or tee at the base of the liner A small amount of soot may be considered accept...

Page 14: ...If the combustion air supplied to the furnace will be contaminated with compounds containing chlorine or fluorine a liner of AL294C stainless steel should be used If a metal liner is not present a cla...

Page 15: ...THE UNIT MUST BE POLARIZED AND GROUNDED WARNING TO AVOID INJURY ELECTRICAL SHOCK OR DEATH DISCONNECT ELECTRICAL POWER BEFORE SERVICING OR CHANGING ANY ELECTRICAL WIRING CAUTION LABEL ALL WIRES PRIOR T...

Page 16: ...istance between the neutral white connection and one of the burners 2 Resistance should measure 10 ohms or less This furnace is equipped with a blower door interlock switch which interrupts unit volta...

Page 17: ...cooling and dehumidistat call for dehumidification This lower blower speed enhances dehumidification of the conditioned air as it passes through the AC coil For proper function a dehumidistat applied...

Page 18: ...he approved furnace gas input rating and gas types The furnace must be equipped to operate on the type of gas applied This includes any conversion kits required for alternate fuels and or high altitud...

Page 19: ...nds is measured The actual firing rate of the furnace is Input 1 000 heating value of the gas X 3600 constant 52 6 meter time for 1 ft3 of gas Input 3 600 000 52 6 Input 68 400 Btu h METER TIME IN MIN...

Page 20: ...s piping the installer must supply a ground joint union drip leg manual shutoff valve and line and fittings to connect to gas valve In some cases the installer may also need to supply a transition pie...

Page 21: ...pressure testing the supply piping system with pressures in excess of 1 2 psig 3 48 kPa This unit must be isolated from the gas supply system by closing its manual shutoff valve before pressure testin...

Page 22: ...ernal to the furnace cabinet WARNING BEFORE PERFORMING ANY SERVICE ON THIS FURANCE DISCONNECT THE MAIN POWER SUPPLY DO NOT OPERATE THE FURNACE WITHOUT CIRCULATIONG AIR FILTERS IN PLACE PROPANE GAS PIP...

Page 23: ...rminals are energized Circulator blower runs integrated control module monitors safety circuits continuously R and G thermostat contacts open completing the call for fan Circulator blower is de energi...

Page 24: ...or as some types of gas are heavier than air 7 If you smell gas after five minutes immediately follow the instructions on page 3 of this manual If you do not smell gas after five minutes move the furn...

Page 25: ...asure gas manifold pressure with burners firing Adjust manifold pressure using the Manifold Gas Pressure table shown below 8 Remove regulator cover screw from the low LO outlet pressure regulator adju...

Page 26: ...ol module fuse to verify airflow quantity The green CFM LED blinks once for each 100 CFM of airflow 1 Determine the tonnage of the cooling system installed with the furnace If the cooling capacity is...

Page 27: ...is within the 30 60 F rise range for the 70 kBtu This setting will keep electrical consumption to a minimum Set the Heat speed DIP switches to A 7 Select the desired heating speed tap by positioning...

Page 28: ...It may also open if the power supply is interrupted while the furnace is firing The auxiliary limit control is suitable for both horizontal right and horizontal left installations Regardless of airflo...

Page 29: ...ic charge to ground 2 Firmly touch a clean unpainted metal surface of the furnace away from the control Any tools held in a person s hand during grounding will be discharged 3 Service integrated contr...

Page 30: ...recommended on adhesive container Spray adhesives for use with permanent metal filters can be found at some hardware stores BE SURE AIRFLOW DIRECTION ARROW POINTS TOWARDS THE BLOWER Inspect filter If...

Page 31: ...at least three times Verify cooling and fan only operation Review the Owner s Manual with the homeowner and discuss proper furnace operation and maintenance Leave literature packet near furnace XVIII...

Page 32: ...LASHES Induced draft blower pressure switch contacts sticking Shorts in pressure switch circuit Inspect pressure switch hose Repair if necessary Inspect flue for blockage proper length elbows and term...

Page 33: ...or proper sensor alignment Check inlet air piping for blockage proper length elbows and termination Compare current gas pressure to rating plate info Adjust as needed Turn power OFF prior to repair Tu...

Page 34: ...I NDUCED BR GND W H W H BK BR R D G N BU B R W H AUXI LI ARY L I MI T CONTROL S RD BU W H VAC 115 VAC 24 PR BK R D O R YL YL BK EAC N EAC H EL ECTRONI C I N TEG R ATE D C O N TR O L M O D U LE I N TE...

Page 35: ...YL RD BK W H I NDUCED BR W H W H BK BR RD GR BL BR W H AUXI LI ARY RD BL VAC 115 VAC 24 BK RD OR YL YL EAC N EAC H ELECTRONI C I NTEGRATED CONTROL M ODULE I NTEGRATED CONTROL M ODULE AI R CLEANER HUM...

Page 36: ...auses of product failure They are simple to service and forgiving to operate We use quality materials and components Finally every unit is run tested before it leaves the factory That s why we know Th...

Reviews: