background image

2

I. WARNINGS ....................................................................................................................................................................... 4

T

O

 T

HE

 O

WNER

............................................................................................................................................................. 4

T

O

 T

HE

 I

NSTALLER

.......................................................................................................................................................... 4

T

RANSPORTATION

 D

AMAGE

.................................................................................................................................................. 4

II. SAFETY ........................................................................................................................................................................... 4

A

DDITIONAL

 S

AFETY

 C

ONSIDERATIONS

................................................................................................................................. 5

E

LECTROSTATIC

 D

ISCHARGE

 (ESD) P

RECAUTIONS

................................................................................................................. 5

III. PRODUCT APPLICATION ............................................................................................................................................... 5
IV. LOCATION REQUIREMENTS AND CONSIDERATIONS .................................................................................................. 6

G

ENERAL

....................................................................................................................................................................... 6

C

LEARANCES

 

AND

 A

CCESSIBILITY

........................................................................................................................................ 7

H

ORIZONTAL

 I

NSTALLATION

 (AMV M

ODELS

 O

NLY

) ................................................................................................................. 7

F

URNACE

 S

USPENSION

..................................................................................................................................................... 7

E

XISTING

 F

URNACE

 R

EMOVAL

............................................................................................................................................. 8

T

HERMOSTAT

 L

OCATION

..................................................................................................................................................... 8

V. COMBUSTION AND VENTILATION AIR REQUIREMENTS .............................................................................................. 8
VI. CATEGORY I VENTING (VERTICAL VENTING) ............................................................................................................. 11
VII.  EXTERIOR MASONRY CHIMNEYS ............................................................................................................................. 11

C

HECKLIST

 S

UMMARY

..................................................................................................................................................... 12

C

HECK

 1  - P

ROPER

 

CHIMNEY

 

TERMINATION

. ....................................................................................................................... 12

C

HECK

 2 - A

NY

 

SOLID

 

OR

 

LIQUID

 

FUEL

 

APPLIANCES

 

VENTED

 

INTO

 

THIS

 

CHIMNEY

 

CHANNEL

.......................................................... 13

C

HECK

 3 - C

HIMNEY

 C

ROWN

 C

ONDITION

. .......................................................................................................................... 13

C

HECK

 4 - D

EBRIS

 

IN

 C

LEANOUT

..................................................................................................................................... 13

C

HECK

 5 - L

INER

 

CONDITION

. ......................................................................................................................................... 13

C

HECK

 6 - D

ILUTION

 A

IR

. .............................................................................................................................................. 14

C

HECK

 7 - C

OMPLETE

 

THE

 I

NSTALLATION

. ........................................................................................................................... 14

F

IX

 1 - L

INER

 

TERMINATION

............................................................................................................................................. 14

F

IX

 2 -C

HANGE

 

VENTING

 

ARRANGEMENTS

............................................................................................................................ 14

F

IX

 3 - R

EBUILD

 

THE

 

CROWN

.......................................................................................................................................... 14

F

IX

 4 - R

ELINING

.......................................................................................................................................................... 14

VIII. ELECTRICAL CONNECTIONS .................................................................................................................................... 15

W

IRING

 H

ARNESS

......................................................................................................................................................... 15

115 V

OLT

 L

INE

 C

ONNECTIONS

........................................................................................................................................ 15

J

UNCTION

 B

OX

 R

ELOCATION

............................................................................................................................................ 15

24 V

OLT

 T

HERMOSTAT

 W

IRING

......................................................................................................................................... 16

S

ETTING

 

THE

 H

EAT

 A

NTICIPATOR

....................................................................................................................................... 17

S

INGLE

-S

TAGE

 T

HERMOSTAT

 A

PPLICATION

........................................................................................................................... 17

24 V

OLT

 D

EHUMIDISTAT

 W

IRING

....................................................................................................................................... 17

F

OSSIL

 F

UEL

 A

PPLICATIONS

............................................................................................................................................ 17

115 V

OLT

 L

INE

 C

ONNECTION

 

OF

 A

CCESSORIES

  (H

UMIDIFIER

 

AND

 E

LECTRONIC

 A

IR

 C

LEANER

) .................................................. 18

24 V

AC

 H

UM

................................................................................................................................................................ 18

IX. GAS SUPPLY AND PIPING .......................................................................................................................................... 18

G

ENERAL

..................................................................................................................................................................... 18

H

IGH

 A

LTITUDE

 D

ERATE

.................................................................................................................................................. 18

P

ROPANE

 G

AS

 C

ONVERSION

............................................................................................................................................ 20

G

AS

 P

IPING

 C

ONNECTIONS

............................................................................................................................................. 20

G

ENERAL

..................................................................................................................................................................... 20

U

PFLOW

 I

NSTALLATIONS

.................................................................................................................................................. 21

C

OUNTERFLOW

 I

NSTALLATIONS

......................................................................................................................................... 21

G

AS

 P

IPING

 C

HECKS

..................................................................................................................................................... 21

P

ROPANE

 G

AS

 T

ANKS

 

AND

 P

IPING

.................................................................................................................................... 21

P

ROPANE

 G

AS

 P

IPING

 C

HARTS

......................................................................................................................................... 22

X. CIRCULATING AIR AND FILTERS ................................................................................................................................. 22

D

UCTWORK

 - A

IR

 F

LOW

................................................................................................................................................. 22

F

ILTERS

 - R

EAD

 T

HIS

 S

ECTION

 B

EFORE

 I

NSTALLING

 T

HE

 R

ETURN

 A

IR

 D

UCTWORK

................................................................... 22

U

PRIGHT

 I

NSTALLATIONS

.................................................................................................................................................. 22

C

IRCULATION

 A

IR

 F

ILTERS

.............................................................................................................................................. 22

H

ORIZONTAL

 I

NSTALLATIONS

............................................................................................................................................. 23

Table of Contents

Summary of Contents for ADV8

Page 1: ...n to know the product better than the customer This includes all safety precautions and related items Prior to actual installation thoroughly familiarize yourself with this Instruction Manual Pay spec...

Page 2: ...ETE THE INSTALLATION 14 FIX 1 LINER TERMINATION 14 FIX 2 CHANGE VENTING ARRANGEMENTS 14 FIX 3 REBUILD THE CROWN 14 FIX 4 RELINING 14 VIII ELECTRICAL CONNECTIONS 15 WIRING HARNESS 15 115 VOLT LINE CONN...

Page 3: ...ATOR BLOWER MOTORS 30 FLAME SENSOR QUALIFIED SERVICER ONLY 30 IGNITER QUALIFIED SERVICER ONLY 30 BURNERS 30 XVII BEFORE LEAVING AN INSTALLATION 31 XVIII REPAIR AND REPLACEMENT PARTS 31 WARNING IF THE...

Page 4: ...ponent failures could result in heating system operational problems TO THE INSTALLER Before installing this unit please read this manual thoroughly to familiarize yourself with specific items which mu...

Page 5: ...ing the discharge process in step 2 Use caution not to recharge your body with static electricity i e do not move or shuffle your feet do not touch ungrounded objects etc If you come in contact with a...

Page 6: ...nstall the furnace where the combustion air is exposed to the following substances chlorinated waxes or cleaners chlorine based swimming pool chemicals water softening chemicals deicing salts or chemi...

Page 7: ...he floor CLEARANCES AND ACCESSIBILITY Unobstructed front clearance of 24 for servicing is recommended TO P B 1 V E NT S ING LE P L E N U M 1 6 1 3 0 1 V E NT S IDE S FRO NT B A CK Top clearance for ho...

Page 8: ...air for combustion and dilution of flue gases The following vent testing procedure is reproduced from the American National Standard National Standard of Canada for Gas Fired Central Furnaces ANSI Z2...

Page 9: ...uipment Located in Confined Spaces a All Air from Inside the Building The confined space shall be provided with two permanent openings communicating directly with an additional room s of sufficient vo...

Page 10: ...ned space Alternate Opening Location Equipment Located in Confined Spaces All Air from Outdoors Single Air Opening See 5 3 3 b 5 One permanent opening may be permitted provided the equipment has clear...

Page 11: ...rd of Canada CAN CSA B149 1 and CAN CSA B149 2 latest editions and amendments Venting THIS FURNACE IS NOT DESIGN CERTIFIED TO BE HORIZONTALLY VENTED Supply Air Upflow Rotated Induced Draft Blower To r...

Page 12: ...IANCE 80 AFUE FURNACE IS VENTED WITHOUT ADEQUATE DILUTION AIR DO NO T CONNECT AN 80 FURNACE TO A MASONRY CHIMNEY UNLESS THE FURNACE IS COMMON VENTED W ITH A DRAFT HOOD EQ UIPPED APPLIANCE O R THE CHIM...

Page 13: ...correctly installed and in good condition Remove the lowest existing vent connector and examine the inside of the elbow or tee at the base of the liner A small amount of soot may be considered accept...

Page 14: ...If the combustion air supplied to the furnace will be contaminated with compounds containing chlorine or fluorine a liner of AL294C stainless steel should be used If a metal liner is not present a cla...

Page 15: ...THE UNIT MUST BE POLARIZED AND GROUNDED WARNING TO AVOID INJURY ELECTRICAL SHOCK OR DEATH DISCONNECT ELECTRICAL POWER BEFORE SERVICING OR CHANGING ANY ELECTRICAL WIRING CAUTION LABEL ALL WIRES PRIOR T...

Page 16: ...istance between the neutral white connection and one of the burners 2 Resistance should measure 10 ohms or less This furnace is equipped with a blower door interlock switch which interrupts unit volta...

Page 17: ...cooling and dehumidistat call for dehumidification This lower blower speed enhances dehumidification of the conditioned air as it passes through the AC coil For proper function a dehumidistat applied...

Page 18: ...he approved furnace gas input rating and gas types The furnace must be equipped to operate on the type of gas applied This includes any conversion kits required for alternate fuels and or high altitud...

Page 19: ...nds is measured The actual firing rate of the furnace is Input 1 000 heating value of the gas X 3600 constant 52 6 meter time for 1 ft3 of gas Input 3 600 000 52 6 Input 68 400 Btu h METER TIME IN MIN...

Page 20: ...s piping the installer must supply a ground joint union drip leg manual shutoff valve and line and fittings to connect to gas valve In some cases the installer may also need to supply a transition pie...

Page 21: ...pressure testing the supply piping system with pressures in excess of 1 2 psig 3 48 kPa This unit must be isolated from the gas supply system by closing its manual shutoff valve before pressure testin...

Page 22: ...ernal to the furnace cabinet WARNING BEFORE PERFORMING ANY SERVICE ON THIS FURANCE DISCONNECT THE MAIN POWER SUPPLY DO NOT OPERATE THE FURNACE WITHOUT CIRCULATIONG AIR FILTERS IN PLACE PROPANE GAS PIP...

Page 23: ...rminals are energized Circulator blower runs integrated control module monitors safety circuits continuously R and G thermostat contacts open completing the call for fan Circulator blower is de energi...

Page 24: ...or as some types of gas are heavier than air 7 If you smell gas after five minutes immediately follow the instructions on page 3 of this manual If you do not smell gas after five minutes move the furn...

Page 25: ...asure gas manifold pressure with burners firing Adjust manifold pressure using the Manifold Gas Pressure table shown below 8 Remove regulator cover screw from the low LO outlet pressure regulator adju...

Page 26: ...ol module fuse to verify airflow quantity The green CFM LED blinks once for each 100 CFM of airflow 1 Determine the tonnage of the cooling system installed with the furnace If the cooling capacity is...

Page 27: ...is within the 30 60 F rise range for the 70 kBtu This setting will keep electrical consumption to a minimum Set the Heat speed DIP switches to A 7 Select the desired heating speed tap by positioning...

Page 28: ...It may also open if the power supply is interrupted while the furnace is firing The auxiliary limit control is suitable for both horizontal right and horizontal left installations Regardless of airflo...

Page 29: ...ic charge to ground 2 Firmly touch a clean unpainted metal surface of the furnace away from the control Any tools held in a person s hand during grounding will be discharged 3 Service integrated contr...

Page 30: ...recommended on adhesive container Spray adhesives for use with permanent metal filters can be found at some hardware stores BE SURE AIRFLOW DIRECTION ARROW POINTS TOWARDS THE BLOWER Inspect filter If...

Page 31: ...at least three times Verify cooling and fan only operation Review the Owner s Manual with the homeowner and discuss proper furnace operation and maintenance Leave literature packet near furnace XVIII...

Page 32: ...LASHES Induced draft blower pressure switch contacts sticking Shorts in pressure switch circuit Inspect pressure switch hose Repair if necessary Inspect flue for blockage proper length elbows and term...

Page 33: ...or proper sensor alignment Check inlet air piping for blockage proper length elbows and termination Compare current gas pressure to rating plate info Adjust as needed Turn power OFF prior to repair Tu...

Page 34: ...I NDUCED BR GND W H W H BK BR R D G N BU B R W H AUXI LI ARY L I MI T CONTROL S RD BU W H VAC 115 VAC 24 PR BK R D O R YL YL BK EAC N EAC H EL ECTRONI C I N TEG R ATE D C O N TR O L M O D U LE I N TE...

Page 35: ...YL RD BK W H I NDUCED BR W H W H BK BR RD GR BL BR W H AUXI LI ARY RD BL VAC 115 VAC 24 BK RD OR YL YL EAC N EAC H ELECTRONI C I NTEGRATED CONTROL M ODULE I NTEGRATED CONTROL M ODULE AI R CLEANER HUM...

Page 36: ...auses of product failure They are simple to service and forgiving to operate We use quality materials and components Finally every unit is run tested before it leaves the factory That s why we know Th...

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