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19

Altitude

High

Fire

Low

Fire

High

Fire

Low

Fire

High

Fire

Low

Fire

5,000

57,000

42,000

74,000

54,000

92,000

66,500

7,500

53,000

39,000

72,000

53,000

88,000

64,500

10,000

52,000

37,500

71,000

49,000

84,000

60,500

Firing rates may be lower than listed in table.

115,000 kBtu/hr input models require pressure switch change above 7,500'.

Use switch B1370209.

Model (Kbtu/hr)

Maximum Firing Rates at Altitude

70

90

115

It is important to check and adjust the input rate of the furnace to
prevent an overfiring situation. Overfiring can cause premature
heat exchanger failure. The input is controlled by the supply
pressure, orifice size, manifold pressure and heating (calorific)
value of the gas.

The supply pressure must be measured with this and all other
gas burning appliances in operation. The supply pressure must
be adjusted to the pressure range stated on the series and rating
plate. Applications for altitudes in excess of 4,500 feet may require
an orifice change. Alternately standard de-rate for altitude from
National Fuel Gas Code ANSI Z223.1 of 4% per 1000’ may be
taken. Refer to the most recent version of ANSI Z223.1 for correct
gase orifice. The orifices must be selected using the table below.
The furnace derate is 4% for each 1,000 feet above sea level. This
table is based upon a heating value of approximately 1,000 Btu/ft

3

NAT. GAS 

ORIFICE SIZE

0 - 2,000

#43

3,000

#44

4,000

#44

5,000

#45

6,000

#45

7,000

#46

ALTITUDE

The input to the furnace must be checked AFTER reorificing.

For altitudes above 7,000 feet, refer to appropriate section of the
National Fuel Gas Code, ANSI Z223.1. To calculate the input of the
furnace for installations in altitudes over 2,000 - 7,000 feet, use
the following formula:

Corrected Input = Series & Rating Plate Input - (Altitude X .04) X
(Series & Rating Plate Input / 1000)

Example:

Corrected input for a 90,000 Btu/hr. appliance installed at an
altitude of 6,000 ft. utilizing natural gas with a heating value of
1,000 Btu/ft

3

 is determined by-

Corrected Input = 90,000 - (6,000 X .04) X (90,000 / 1,000)

Corrected Input = 90,000 - (240 X 90)

Corrected Input = 90,000 - 21,600

Corrected Input = 68,400

Using the orifices sized as shown in the table for 6,000 feet (#45),
a meter time of 52.6 seconds is measured. The actual firing rate
of the furnace is:

Input = 1,000 (heating value of the gas) X 3600 (constant) / 52.6
(meter time for 1 ft

of gas)

Input = 3,600,000 / 52.6

Input = 68,400 Btu/h

M

ETER

 T

IME

 I

N

 M

INUTES

 

AND

 S

ECONDS

 F

OR

 N

ORMAL

 I

NPUT

R

ATING

 

OF

 F

URNACES

 E

QUIPPED

 F

OR

 U

SE

 W

ITH

 N

ATURAL

G

AS

 A

T

 0 - 2,000 F

EET

 A

LTITUDE

Min. Sec. Min. Sec. Min. Sec. Min. Sec.

1

1

21

1

30

1

33

1

39

10

13

30

15

00

15

36

16

30

1

0

54

1

00

1

03

1

06

10

9

0

10

10

10

24

11

00

1

0

41

0

45

0

47

0

50

10

6

45

7

30

7

48

8

15

1

0

32

0

36

0

37

0

40

10

5

24

6

00

6

14

6

36

1

0

27

0

30

0

31

0

33

10

4

30

5

00

5

12

5

30

Meter Size

ft

3

 Input

Btu/hr

900

1,000

1040

1,100

Heat Value

120,000

40,000

60,000

80,000

100,000

In Canada, the series and rating plate input for the furnace apply
to installations up to 2,000 feet (610m) above sea level. Kit 

HA-02

for natural and LP gases is required to convert furnaces from
elevations of 2,000 to 4,500 feet (610m to 1,370m). Canadian
certification applies to the installations of up to 4,500 feet above
sea level. Installations above 4,500 feet are subject to acceptance
by the local authorities having jurisdiction.

Do 

not

 derate the furnace by adjusting the manifold pressure to a

lower pressure than specified on the furnace rating plate.  The
combination of the lower air density and a lower manifold pressure
will prohibit the burner orifice from drawing the proper amount of
air into the burner.  This may cause incomplete combustion,
flashback, and possible yellow tipping.

In some areas the gas supplier may artificially derate the gas in
an effort to compensate for the effects of altitude.  If the gas is
artificially derated, the appropriate orifice size must be determined
based upon the BTU/ft

3

 content of the derated gas and the altitude.

Refer to the National Fuel Gas Code, NFPA 54/ANSI Z223.1, and
information provided by the gas supplier to determine the proper
orifice size.

Some models require a pressure switch change due to the reduced
air density above certain altitudes. Refer to the following table to
determine proper pressure switch settings for your application.

A different pressure switch may be required at high altitude
regardless of the Btu/ft

content of the fuel used. Contact your

distributor for appropriate altitude ranges and pressure switch
kits.

High

Low

70

NR

90

NR

115

7,500

Pressure Switch Changes

0.5" w.c.

0.3" w.c.

Setting 

Furnace Input (kBtu/hr)

Altitude(ft)

Summary of Contents for ADV8

Page 1: ...n to know the product better than the customer This includes all safety precautions and related items Prior to actual installation thoroughly familiarize yourself with this Instruction Manual Pay spec...

Page 2: ...ETE THE INSTALLATION 14 FIX 1 LINER TERMINATION 14 FIX 2 CHANGE VENTING ARRANGEMENTS 14 FIX 3 REBUILD THE CROWN 14 FIX 4 RELINING 14 VIII ELECTRICAL CONNECTIONS 15 WIRING HARNESS 15 115 VOLT LINE CONN...

Page 3: ...ATOR BLOWER MOTORS 30 FLAME SENSOR QUALIFIED SERVICER ONLY 30 IGNITER QUALIFIED SERVICER ONLY 30 BURNERS 30 XVII BEFORE LEAVING AN INSTALLATION 31 XVIII REPAIR AND REPLACEMENT PARTS 31 WARNING IF THE...

Page 4: ...ponent failures could result in heating system operational problems TO THE INSTALLER Before installing this unit please read this manual thoroughly to familiarize yourself with specific items which mu...

Page 5: ...ing the discharge process in step 2 Use caution not to recharge your body with static electricity i e do not move or shuffle your feet do not touch ungrounded objects etc If you come in contact with a...

Page 6: ...nstall the furnace where the combustion air is exposed to the following substances chlorinated waxes or cleaners chlorine based swimming pool chemicals water softening chemicals deicing salts or chemi...

Page 7: ...he floor CLEARANCES AND ACCESSIBILITY Unobstructed front clearance of 24 for servicing is recommended TO P B 1 V E NT S ING LE P L E N U M 1 6 1 3 0 1 V E NT S IDE S FRO NT B A CK Top clearance for ho...

Page 8: ...air for combustion and dilution of flue gases The following vent testing procedure is reproduced from the American National Standard National Standard of Canada for Gas Fired Central Furnaces ANSI Z2...

Page 9: ...uipment Located in Confined Spaces a All Air from Inside the Building The confined space shall be provided with two permanent openings communicating directly with an additional room s of sufficient vo...

Page 10: ...ned space Alternate Opening Location Equipment Located in Confined Spaces All Air from Outdoors Single Air Opening See 5 3 3 b 5 One permanent opening may be permitted provided the equipment has clear...

Page 11: ...rd of Canada CAN CSA B149 1 and CAN CSA B149 2 latest editions and amendments Venting THIS FURNACE IS NOT DESIGN CERTIFIED TO BE HORIZONTALLY VENTED Supply Air Upflow Rotated Induced Draft Blower To r...

Page 12: ...IANCE 80 AFUE FURNACE IS VENTED WITHOUT ADEQUATE DILUTION AIR DO NO T CONNECT AN 80 FURNACE TO A MASONRY CHIMNEY UNLESS THE FURNACE IS COMMON VENTED W ITH A DRAFT HOOD EQ UIPPED APPLIANCE O R THE CHIM...

Page 13: ...correctly installed and in good condition Remove the lowest existing vent connector and examine the inside of the elbow or tee at the base of the liner A small amount of soot may be considered accept...

Page 14: ...If the combustion air supplied to the furnace will be contaminated with compounds containing chlorine or fluorine a liner of AL294C stainless steel should be used If a metal liner is not present a cla...

Page 15: ...THE UNIT MUST BE POLARIZED AND GROUNDED WARNING TO AVOID INJURY ELECTRICAL SHOCK OR DEATH DISCONNECT ELECTRICAL POWER BEFORE SERVICING OR CHANGING ANY ELECTRICAL WIRING CAUTION LABEL ALL WIRES PRIOR T...

Page 16: ...istance between the neutral white connection and one of the burners 2 Resistance should measure 10 ohms or less This furnace is equipped with a blower door interlock switch which interrupts unit volta...

Page 17: ...cooling and dehumidistat call for dehumidification This lower blower speed enhances dehumidification of the conditioned air as it passes through the AC coil For proper function a dehumidistat applied...

Page 18: ...he approved furnace gas input rating and gas types The furnace must be equipped to operate on the type of gas applied This includes any conversion kits required for alternate fuels and or high altitud...

Page 19: ...nds is measured The actual firing rate of the furnace is Input 1 000 heating value of the gas X 3600 constant 52 6 meter time for 1 ft3 of gas Input 3 600 000 52 6 Input 68 400 Btu h METER TIME IN MIN...

Page 20: ...s piping the installer must supply a ground joint union drip leg manual shutoff valve and line and fittings to connect to gas valve In some cases the installer may also need to supply a transition pie...

Page 21: ...pressure testing the supply piping system with pressures in excess of 1 2 psig 3 48 kPa This unit must be isolated from the gas supply system by closing its manual shutoff valve before pressure testin...

Page 22: ...ernal to the furnace cabinet WARNING BEFORE PERFORMING ANY SERVICE ON THIS FURANCE DISCONNECT THE MAIN POWER SUPPLY DO NOT OPERATE THE FURNACE WITHOUT CIRCULATIONG AIR FILTERS IN PLACE PROPANE GAS PIP...

Page 23: ...rminals are energized Circulator blower runs integrated control module monitors safety circuits continuously R and G thermostat contacts open completing the call for fan Circulator blower is de energi...

Page 24: ...or as some types of gas are heavier than air 7 If you smell gas after five minutes immediately follow the instructions on page 3 of this manual If you do not smell gas after five minutes move the furn...

Page 25: ...asure gas manifold pressure with burners firing Adjust manifold pressure using the Manifold Gas Pressure table shown below 8 Remove regulator cover screw from the low LO outlet pressure regulator adju...

Page 26: ...ol module fuse to verify airflow quantity The green CFM LED blinks once for each 100 CFM of airflow 1 Determine the tonnage of the cooling system installed with the furnace If the cooling capacity is...

Page 27: ...is within the 30 60 F rise range for the 70 kBtu This setting will keep electrical consumption to a minimum Set the Heat speed DIP switches to A 7 Select the desired heating speed tap by positioning...

Page 28: ...It may also open if the power supply is interrupted while the furnace is firing The auxiliary limit control is suitable for both horizontal right and horizontal left installations Regardless of airflo...

Page 29: ...ic charge to ground 2 Firmly touch a clean unpainted metal surface of the furnace away from the control Any tools held in a person s hand during grounding will be discharged 3 Service integrated contr...

Page 30: ...recommended on adhesive container Spray adhesives for use with permanent metal filters can be found at some hardware stores BE SURE AIRFLOW DIRECTION ARROW POINTS TOWARDS THE BLOWER Inspect filter If...

Page 31: ...at least three times Verify cooling and fan only operation Review the Owner s Manual with the homeowner and discuss proper furnace operation and maintenance Leave literature packet near furnace XVIII...

Page 32: ...LASHES Induced draft blower pressure switch contacts sticking Shorts in pressure switch circuit Inspect pressure switch hose Repair if necessary Inspect flue for blockage proper length elbows and term...

Page 33: ...or proper sensor alignment Check inlet air piping for blockage proper length elbows and termination Compare current gas pressure to rating plate info Adjust as needed Turn power OFF prior to repair Tu...

Page 34: ...I NDUCED BR GND W H W H BK BR R D G N BU B R W H AUXI LI ARY L I MI T CONTROL S RD BU W H VAC 115 VAC 24 PR BK R D O R YL YL BK EAC N EAC H EL ECTRONI C I N TEG R ATE D C O N TR O L M O D U LE I N TE...

Page 35: ...YL RD BK W H I NDUCED BR W H W H BK BR RD GR BL BR W H AUXI LI ARY RD BL VAC 115 VAC 24 BK RD OR YL YL EAC N EAC H ELECTRONI C I NTEGRATED CONTROL M ODULE I NTEGRATED CONTROL M ODULE AI R CLEANER HUM...

Page 36: ...auses of product failure They are simple to service and forgiving to operate We use quality materials and components Finally every unit is run tested before it leaves the factory That s why we know Th...

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