Amana ACES9 Series Service And Troubleshooting Download

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SERVICING

OFF

DHUM Y1 Y/Y2

FLAME CURRENT

1VDC=1UA

59-5240

REV.003

R124

R127

R128

R129

R135

R138

R16

R33

R34

R59

R63

R78

R79

R88

R87

R97

R96

R104

R105

R133

R134

R154

R155

R200

R198

R201

R55

R70

R72

R65

R60

R54

R183

R35

R44

R56

R47

R187

R186

R164 R172

R166

R58

R209

R210

R212

R215

R216

R92

R145

R89

R93

R176

R181

R76

R177

R75

R80

R178

R179

R49

R43

R180

R22

R52

R15

R28

R146

R21

R12

R132

R13

R23

R19

R20

R11

R18

R120

R119

R118

R123

R125

R126

R117

R147

R11

R115

R152 R169

3 0

R121

R148

R110

R113

R112

R149

R168

R170

R111

R151

R137

R136

R144

R150

R46

R217

E37

E22

E28

K10

DS1

O N

SW1

SW2

SW3

CR25

CR29

CR30

CR32

CR17

CR1

CR4

CR15

CR13

CR7

CR3

CR35

CR19

CR18

CR26

CR34

CR2

CR33

Q10

Q12

Q14

CR1

CR6

CR9

CR14

CR16

CR20

CR22

CR28

CR3

CR23

CR4

Q16

CR24

Q11

CR27

R157

R158

R160

R161

R162

R163

R167

R171

R95

R57

R101

R102

R106

R199

R81

R159

R109

R100

R143

R207

R213

R196

R48

R94

R62

R82

R29

R98 R173

R10

R122

R139

R195

C19

C21

C23

C14

C37

C36

C31

C27

C33

C20

C24

C44

C15

C13

C11

C10

C22

C28

Q13

C35

C34

C32

C43

C42

C41

C40

C30

CR2

CR5

CR8

CR38

R24

R25

R26

R36

R37

R38

R66

R67

R68

R83

R90

R99

R108

R156

R197

R142

R141

R202

R203

R204

R205

R206

R211

E24

TP5

TP6

TVS1

TVS2

C26

E32

E25

E29

RV2

CR36

CR37

Q18

Q19

C25

R153

R14

E42

RV1

E15

TP4

TP3

TP2

TP1

E26

1 E18

R175

E38

E40

E30

Cooling Dip

Switches

Heat Dip

Switches

Fan Dip

Switches

PCBBF145 DIAGRAM

Summary of Contents for ACES9 Series

Page 1: ...service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools parts testing instruments and the appropriate service manual REVIEW ALL S...

Page 2: ...arts testing in struments and the appropriate service manual REVIEWALL SERVICEINFORMATIONINTHEAPPROPRIATESERVICE MANUAL BEFORE BEGINNING REPAIRS OUTSIDE THE U S call 1 713 861 2500 Not a technical ass...

Page 3: ...El mon xido de carbono puede causar enfermedades severas como da o cerebral permanente muerte Las emisiones de mon xido de carbono pueden circular a trav s del aparato cuando se opera en cualquier mo...

Page 4: ...G Goodman A Initial Release V GMC B 1st Revision Configuration M Upflow Horizontal Major Revision C Downflow Horizontal A Initial Release B 1st Revision Airflow C Variable Speed ComfortNet Nox E High...

Page 5: ...ignition Left or right gas pipe entry The furnace also features an aluminized steel tubular heat exchanger Available cabinet widths are 17 5 and 21 wide Goodman Brand 92 Single Stage Gas Furnace 34 5...

Page 6: ...a stainless steel tubular heat exchanger Available cabinet widths are 14 17 5 21 and 24 5 wide AMES92 Amana Brand 96 Single Stage Gas Furnace Upflow Horizontal Installation 34 5 tall 1 stage gas valv...

Page 7: ...ew controls to their containers before touching any ungrounded object Product Application This product is designed for use as a residential home gas furnace It is not designed or certified for use in...

Page 8: ...em from furnace to termination can be accomplished within the guidelines given NOTE The length of flue and or combustion air piping can be a limiting factor in the location of the furnace Locate the 9...

Page 9: ...joist use 3 8 threaded rod and 2 x2 x1 8 angle iron as shown in the following figure If the furnace is installed in a crawl space it must also be suspended from the floor joist or supported by a conc...

Page 10: ...pplicable provisions of the local building codes for determining the combustion air requirements for the appliances Most homes will require outside air be supplied to the furnace area by means of vent...

Page 11: ...ces are connected by one or more openings in doors or floors having a total minimum free area of 2 in 2 1000 Btu hr 4400 mm2 kW of total input rating of all appliances 9 3 3 Outdoor Combustion Air Out...

Page 12: ...nd shall be approved by the authority having jurisdiction 9 3 6 Mechanical Combustion Air Supply Where all combustion air is provided by a mechanical air supply system the combustion air shall be supp...

Page 13: ...ther details If the drain trap and drain line will be exposed to temperatures near or below freezing adequate measures must be taken to prevent condensate from freezing NOTE The use of insulation and...

Page 14: ...as installations require an orifice change to compensate for the energy content difference between natural and propane gas High altitude installations may require both a pressure switch and an orifice...

Page 15: ...foot above any door window or gravity air inlet into any building The vent termination of a direct vent application must terminate at least 12 inches from any opening through which flue gases may ente...

Page 16: ...ee used in the vent flue termination must be included when determining the number of elbows in the piping system 4 2 1 2 or 3 diameter pipe can be used in place of 2 diameter pipe 5 Increased Clearanc...

Page 17: ...f pipe should be the wall thickness plus the depth of the socket fittings to be installed on the inside and outside of the wall The wall penetration should be sealed with silicone caulking material VE...

Page 18: ...ations based on clearances specified in furnace installation instructions and following steps as shown in Figures 1 3 6 7 8 and 9 Direct Vent Terminal 50 000 Btuh or less 9 12 12 12 Direct Vent Termin...

Page 19: ...tion and cooling them to the point where condensation takes place The condensate which is generated must be piped to an appropriate drain location WARNING IN UPRIGHT UPFLOW INSTALLATIONS THE DRAIN TRA...

Page 20: ...PECIFIED ON THE UNIT RATING PLATE WITH ALL OTHER HOUSEHOLD GAS FIRED APPLIANCES OPERATING Inlet gas supply pressures must be maintained within the ranges specified below The supply pressure must be co...

Page 21: ...FIRING OF EQUIPMENT USE THE PROPER SIZE OF NATURAL PROPANE GAS PIPING NEEDED WHEN RUNNING PIPE FROM THE METER TANK TO THE FURNACE The gas piping supplying the furnace must be properly sized based on t...

Page 22: ...ning system If the presence of gas is suspected follow the instructions on this page All propane gas equipment must conform to the safety standards of the National Board of Fire Underwriters NBFU Manu...

Page 23: ...tweenSecond or Second Stage Regulator Appliance Maximum Propane Capacities listed are based on 1 2 W C pressure drop at 11 W C setting Capacities in 1 000 BTU hour Propane Gas Piping Charts When insta...

Page 24: ...el Wire routing must not interfere with circulator blower operation filter removal or routine maintenance A40 V A transformer and an integrated electronic control are built into the furnace to allow u...

Page 25: ...installation of a permanent filter on upflow model furnaces The rack is designed to mount over the indoor blower compartment area of either side panel and provide filter retention as well as a locati...

Page 26: ...lve will be de energized and another purge will occur The control will cycle the gas valve a total of three 3 times before it determines it cannot establish measurable combustion and enters a locked o...

Page 27: ...oth sides 3 Make sure burners are clean not out of position and line up correctly with exchanger tubes including the heat exchanger orifice plate between the burners and the heat exchanger tubes make...

Page 28: ...er some conditions the fuel or air supply can create a nearly invisible coating on the flame sensor This coating acts as an insulator causing a drop in the flame sensing signal If this occurs a qualif...

Page 29: ...ting of the unit adjust the gas valve pressure regulator or resize orifices ALWAYS CONNECT A MONOMETER TO THE OUTLET TAP AT THE GAS VALVE BEFORE ADJUSTING THE PRESSURE REGULATOR IN NO CASE SHOULD THE...

Page 30: ...77 CES961005CNAA 0 10 05 0 25 1 49 07 1 70 0130F00477 CES961205CNAA 0 10 05 0 25 0 85 05 1 00 0130F00476 MES96 CES96 Pressure Switch Trip Points And Usage Chart Model ID Blower Coil Cover Pressure Swi...

Page 31: ...37 S 300 CHECKING PRIMARY LIMIT CONTROL 38 S 302 CHECKING FLAME ROLLOUT CONTROL 39 S 303 INDUCED DRAFT BLOWER MOTOR 40 S 304 CHECKING GAS VALVE REDUNDANT 40 S 305 CHECKING MAIN BURNERS 40 S 306 CHECKI...

Page 32: ...MON OR NEUTRAL LEG INCOMING POWER CHECKING FOR PHASING PRIMARY TO SECONDARY OF UNMARKED TRANSFORMERS If meter reads approximately 96 volts the primary to secondary are in phase if reads approximately...

Page 33: ...79 947 45 20 40 80 160 400 20 45 90 180 360 900 46 78 157 391 21 43 86 171 343 857 47 19 38 76 153 383 22 41 82 164 327 818 48 75 150 375 23 39 78 157 313 783 49 147 367 24 37 75 150 300 750 50 18 36...

Page 34: ...lty Ignition Control Test Control S 313 Gas Valve or Gas Supply Shut Off Turn Valves to On Position S 317 Faulty Induced Draft Blow er Test Induced Draft Motor S 303 Faulty Blow er Motor Test Blow er...

Page 35: ...ck insulation of the same gauge or its equivalent CHECKING THERMOSTAT WIRING AND ANTICIPATOR S 3A THERMOSTAT AND WIRING DISCONNECT ALL POWER BEFORE SERVICING WARNING 1 Remove the blower compartment do...

Page 36: ...er and check and or repair of control circuit rein stall blower compartment door 8 Turn on electrical power and verify proper unit opera tion S 16A CHECKING AIR CIRCULATOR BLOWER MOTOR MULTI SPEED ECM...

Page 37: ...ve Pressure 3 Add the two 2 readings together for total external static pressure NOTE Both readings may be taken simultaneously and read directly on the manometer if so desired If an air conditioner c...

Page 38: ...limit 2 PRIMARY LIMIT CONTROL Primary Limit Control Location The following drawing illustrates the style of limit switches used on the 90 furnaces ENCLOSED DISK FRONT VIEW SIDE VIEW Primary Limit Cont...

Page 39: ...LAME ROLLOUT SWITCHES Flame Rollout Switch Location The control is designed to open should a flame roll out oc control opens the air circulation blower will run continuously On single stage models the...

Page 40: ...e gas valve and manometers reading supply line and manifold pressures S 305 CHECKING MAIN BURNERS The main burners are used to provide complete combustion of various fuels in a limited space and trans...

Page 41: ...ure tap or the gas piping drip leg as shown in the following figures NOTE At either location a hose fitting must be installed prior to making the hose connection NOTE Use adapter kit 0151K00000S to me...

Page 42: ...ON the gas supply d Turn on power and close thermostat R and W1 contacts to provide a call for heat e Measure the gas manifold pressure with burners firing Adjust manifold pressure using the Manifold...

Page 43: ...curred If flashback should occur check for the following 1 Improper gas pressure adjust to proper pressure See S 307 CHECKING GAS PRESSURE 2 Check burner for proper alignment and or replace burner 3 I...

Page 44: ...rtment door If the blower compartment door is removed failure to hold the door switch closed while removing the blower compartment door will result in the loss of the stored failure code In most cases...

Page 45: ...8 K6 K7 1 U1 DS1 OFF O N SW1 OFF ON SW2 1 2 3 4 SW3 CR25 CR29 CR30 CR32 CR17 CR1 1 CR1 0 CR1 2 CR4 0 CR15 CR13 CR7 CR3 CR35 CR19 CR18 CR26 CR34 CR2 1 CR33 Q10 Q12 Q14 Q6 CR4 CR1 CR6 CR9 CR14 CR16 CR20...

Page 46: ...POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH IF YOU MUST HANDLE THE ITNITOR HANDLE WITH CARE TOUCHING THE IGNITOR BODY WITH BARE FINGERS ROUGH HAND...

Page 47: ...ble powder coat paint finish resists corrosion CFSB17 CFSB21 CFSB24 N A Counterflow Subbase Kit For use with 34 5 down flow furnace models These kits are available for the following furnace widths 17...

Page 48: ...intended for use with single pipe indirect vent installations 0170K00001S N A Side Wall Only Concentric Vent Kit This kit is to be used with 2 vent systems The vent kit must terminate outside the stru...

Page 49: ...aner Concentric Side Wall Flush Mount Vent Kit 2 Concentric Side Wall Flush Mount Vent Kit 3 Concentric Vent Kit 2 Concentric Vent Kit 3 Propane Gas Conversion Kit Down Flow Base Down Flow Base Down F...

Page 50: ...ic Vent Kit 3 Propane Gas Conversion Kit Down Flow Base Down Flow Base Down Flow Base LP Low Pressure Shut Off Kit Dual Fuel Board Drain Coupling High Alt Nat Gas Kit High Alt LP Gas Kit High Alt LP G...

Page 51: ...r pressure switch opening improper induced draft blower performance Locate and correct gas interruption Check front cover pressure switch operation hose wiring contact operation Correct if necessary R...

Page 52: ...erformance Replace if necessary Tighten or correct wiring connection Turn power OFF prior to repair See Vent Flue Pipe section for piping details Replace induced draft blower with correct replacement...

Page 53: ...roperly connected inducer Bad inducer Poor unit ground Faulty integrated control module Check and correct wiring from integrated control module to inducer Check for Blockage in inducer in Vent replace...

Page 54: ...P2 7 P3 6 VDC Y2 O REVERSING VALVE OUTPUT Q1 Y P2 4 K1 OT NO Y P2 9 CALL FOR 2ND STAGE COMPRESSOR Y2 1 0K G FURN P2 1 C OT C C SECOND STAGE COMPRESSOR OUTPUT G CALL FOR EMERGENCY HEAT W1 FURN W2 HP F1...

Page 55: ...BURNER COMPARTMENT BLOWER COMPARTMENT NO YL CONTROL PRIMARY LIMIT AUTO RESET BL PU MANUAL RESET ROLLOUT LIMIT CONTROL S RD OR PK BK WH WH BLOWER INDUCED DRAFT AUXILIARY LIMIT CONTROLS C FS LIMIT CONT...

Page 56: ...ntact us Amana Brand Products http www amana hac com about us contact us You can also scan the QR code on the right for the product brand you purchased to be directed to the feedback page GOODMAN BRAN...

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