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Alto-Shaam QC3-100, Installation Operation & Maintenance

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Alto-Shaam QC3-100 Installation Operation & Maintenance Download Page 22

 22 

MN-38954 • Rev 0 • 04/17 • Quickchillers

0:00:00
0:00:00
0:00:00

0ºF

Operation

Upload/Download

Set-up

Service

Configuration

Manual Defrost

Home

Touch Screen Menus

Professional Mode

Recipes

Utilities

HACCP data to USB

Recipes to USB

USB to Recipes

Update Software

Update Interface Board

Update Control Board

HAACP

HAACP

HAACP

HAACP

HAACP

HAACP

Probe Count

Drip Time

Defrost Duration

Defrost Frequency

Default Hold 
Temperature

1

1

2

2

3

3

1

1

2

2

3

3

1

1

2

2

3

3

ID:  0A:51:00:00:00:00                            2016/06/10
IB:  02.01                                                     15:33:37
CB: 0.00

PCB: 0ºF
N6: 0ºF
P1 0ºF
P2 0ºF
P3 0ºF
Coil 0ºF
SW1
DEF Timeout:  0:00:00

SL FA

DRH

DEF

Fahrenheit/Celsius

Alarm ON/OFF

Demo Mode ON/OFF

Recipe Sort ON/OFF

Screen Calibration

Factory Reset

Date/Time

DEMO

DEMO

DEMO

DEMO

DEMO

DEMO

DEMO

DEMO

System Information

Summary of Contents for QC3-100

Page 1: ...CANADA FAX 262 251 7067 800 329 8744 U S A ONLY www alto shaam com Consult instructions for operation and use MN 38954 Rev 0 04 17 Printed in u s a QC3 3 QC3 20 QC3 40 QC3 100 QC3 100 NT Narrow Trolle...

Page 2: ...livery 3 Transportation Damage and Claims 4 Unpacking 5 Safety Procedures 6 Installation 8 Dimensions 12 Accessories 17 Electrical Connection 18 Operation 19 Cleaning and Preventative Maintenance 37 T...

Page 3: ...Tech Team Service Department if you have any questions concerning installation operation or maintenance 1 800 558 8744 servicedept alto shaam com CAUTION Appliance and accessories may be heavy To pre...

Page 4: ...request an inspection Mail a written confirmation to the carrier s office with the time date and the person called 7 Save any packages and packing material for further inspection by the carrier 8 Pro...

Page 5: ...ining operators Additional manuals are available from the manufacturer Read all instructions in this manual carefully before installing this appliance using the appliance or performing routine mainten...

Page 6: ...only and are intended for use by qualified and trained technicians This manual should be considered a permanent part of this appliance This manual and all supplied instructions diagrams schematics pa...

Page 7: ...njury Be extremely careful when moving appliances because the food trays may contain hot fluids that may spill causing serious injury Always open the appliance door very slowly Escaping hot vapors or...

Page 8: ...rough the condensing unit s Avoid installing the chiller immediately adjacent to fryers charbroilers or any other equipment producing grease laden air heat producing equipment such as ovens and ranges...

Page 9: ...erly and that the gasket provides an even and positive seal around the entire door frame Refrigeration QC3 100R Remote Alto Shaam does not offer recommendations on maximum run sizes Best refrigeration...

Page 10: ...Front Drainage QC3 3 QC3 20 QC3 40 Evaporator Pan No installation required QC3 100 One 1 Floor Drain 1 2 12 7mm Diameter Drain It is recommended that legs be attached to the Quickchiller before insta...

Page 11: ...cover 1 2 Remove screws from hinge 2 3 Remove metal cap 3 4 Insert flat screwdriver into slot and pry out 4 Rotate cam so that deep grove is positioned to the right for left hand hinge or left for rig...

Page 12: ...p 330 lb 150 kg Carton dimensions L x W x H 35 x 35 x 42 889mm x 889mm x 1067mm Refrigeration 40 oz R404a Refrigerant One 1 1 2 hp Condensing Unit Freeze mode 2 800 BTU s per hour at 5 F 21 C Chill mo...

Page 13: ...ensions L x W x H 60 x 39 x 48 1 2 1524mm x 991mm x 1232mm Refrigeration 40 oz R404a Refrigerant One 1 3 4 hp Condensing Unit Freeze mode 4 380 BTU s per hour at 5 F 21 C Chill mode 7 080 BTU s per ho...

Page 14: ...lb 370 kg Carton dimensions L x W x H 55 1 2 x 45 1 4 x 87 1410mm x 1149mm x 2210mm Refrigeration 80 oz R 404a Refrigerant One 1 1 1 2 hp Condensing Unit Freeze mode 5 880 BTU s per hour at 5 F 21 C...

Page 15: ...lb 73 kg Contact factory Carton dimensions L x W x H 57 x 44 x 94 1448mm x 1118mm x 2388mm Refrigeration 200 oz R 404a Refrigerant One 1 3 hp Condensing Unit Freeze mode 11 300 BTU s per hour at 5 F...

Page 16: ...factory 120 lb 54 kg Contact factory Ship Contact factory 161 lb 73 kg Contact factory Carton dimensions L x W x H 57 x 44 x 93 1448mm x 1118mm x 2362mm Remote BTU Requirements Freeze mode 14 690 BTU...

Page 17: ...mm 3 77mm vertical spacing between shelves 5016478 5017150 CI 84 plate trolley Fits 20 20E 20 20G 20 20MW and QC3 100 69 5 8 x 26 7 8 x 42 1 2 1769 x 683 x 1080mm 3 11 16 93mm vertical spacing between...

Page 18: ...Canadian Electrical Code Part 1 or local codes CE approved appliances include an equipotential bonding terminal marked with the symbol shown on the left Provisions for earthing are to be made in acco...

Page 19: ...th safety and product quality 2 Modified Cook Chill Operations where a significant portion of food is cooked for immediate service and a smaller portion of more labor intensive hot food items are prep...

Page 20: ...termination through use of a food probe or probes inserted into the center of the food The cycle is automatically terminated when the center of the food reaches the probe sensing temperature set by t...

Page 21: ...and the day of consumption According to U S food code regulations all chilled products must be reheated to an internal temperature of 165 F 74 C prior to serving Fan Operation During the initial cooli...

Page 22: ...pdate Control Board HAACP HAACP HAACP HAACP HAACP HAACP Probe Count Drip Time Defrost Duration Defrost Frequency Default Hold Temperature 1 1 2 2 3 3 1 1 2 2 3 3 1 1 2 2 3 3 ID 0A 51 00 00 00 00 2016...

Page 23: ...any time to stop chill cycle How to delete preset recipes 1 Touch to view recipes 2 Touch or to move between recipe screens 3 Touch 4 Select desired recipe 5 Touch to delete the recipe 6 Touch to save...

Page 24: ...ill 14 F 38 F 38 F Duck Hard Chill 14 F 38 F 38 F Fish Soft Chill 34 F 38 F 38 F Ground Meat Hard Chill 14 F 38 F 38 F Lamb Hard Chill 14 F 38 F 38 F Lasagna Hard Chill 14 F 38 F 38 F Pork Hard Chill...

Page 25: ...the right of 7 Enter desired chill temperature on the number pad or touch DEF to select factory default 8 Touch to enter and return to set up screen 9 To assign a name to the probe for HACCP data touc...

Page 26: ...Probe 3 right probe receptacle 4 Enter desired hold time or probe temperature on the number pad or touch DEF to select factory default 5 Touch to enter and return to settings screen 9 Touch to start t...

Page 27: ...data file Serial Number 0A 51 01 01 02 BA IB Version 02 00BV CB Version 102 93 Start Time 2016 03 31 07 46 51 Date Time Mode Step Cavity Set Time Set Probe Set Cavity Actual F Probe 1 Actual F Probe 2...

Page 28: ...will indicate that an upload download is in process When complete pull the data stick out of the data port Screen will return to Home screen How to update software 1 Insert USB data stick into data po...

Page 29: ...emo mode off Demo mode allows you to cycle through the control screens without activating a chill cycle or changing the settings How to turn Recipe Sort ON OFF Touch to turn sort on or to turn sort of...

Page 30: ...0 30 minutes The Quickchiller may not run for the entire length of time set but will move to drip cycle once appropriate coil temperature has been reached How to set the default Hold temperature Facto...

Page 31: ...y SL Solenoid FA Fan DEF Defroster DRH Drain Heater ID 0A 51 00 00 00 00 2016 06 10 IB 02 01 15 33 37 CB 0 00 PCB 0 F N6 84 F P1 43 F P2 72 F P3 85 F Coil 24 F SW1 DEF Timeout 1 22 15 SL FA DRH DEF Se...

Page 32: ...Refer to Troubleshooting section in this manual E 94 Door Open DOOR Power Outage Amount of time chiller has been without power POWER 00 01 38 Touch to start 20 minute defrost DEFROSTING 00 00 00 Time...

Page 33: ...with disposable alcohol pad or sanitizing solution recommended for food contact surfaces 3 Reattach the probes to the receptacles and place probes into the proper probe bracket 4 Wipe each probe with...

Page 34: ...s pork chops or meat patties should be chilled directly on the sheet pans on which they were cooked Cover the sheet pans with clear plastic wrap for chilling After chilling this type of product can be...

Page 35: ...ntenance temperature for frozen food Do not overload the Quickchiller for the processing function Chilling Pan Capacity Chart Chiller model No pans Standard pan sizes Total weight Gastronorm pan sizes...

Page 36: ...s French Toast 2 to 3 each 4 oz 113 gm 48 Eggs 2 to 4 oz 57 to 113 gm 96 to 48 Breakfast Meats 2 oz 57 gm 96 Cooked Cereals or Grains 4 oz 113 gm 48 Fruit Compote 4 oz 113 gm 48 Meat Poultry Fish Seaf...

Page 37: ...to observe this precaution will void the warranty Always use the proper cleaning agent at the manufacturer s recommended strength Contact your local cleaning supplier for product recommendations Clea...

Page 38: ...ly loosen the panel Do not use abrasive cleaning compounds or implements How to clean the probes 1 Remove all food soil from probes between loads and at the end of each production shift Wipe entire pr...

Page 39: ...Time Clock not ticking Control failure Replace control E 80 EEPROM error This error message indicates the control memory is not correctly reading user set values The Quickchiller will remain operation...

Page 40: ...29822 Caster Assembly 4 CS 29822 3 Caster Non Locking Option 4 SC 29824 Bolt 1 4 20 x 5 Shoulder 4 6 SC 29824 Bolt 1 4 20 x 3 5 Shoulder Bolt Hex Head 16 7 BT 29820 Electrical Mounting Bracket 1 8 SC...

Page 41: ...ush In Press In 1 8 DR 29833 Door Hinged Left 1 9 HG 35736 Hinge Top Door Left Hand Channel 1 10 PI 35930 Hinge Pin 1 11 SC 29835 Screw 10x1 2 T H P 410 S S M4XG 1 Item Part Description Qty 12 HG 2983...

Page 42: ...SP OL75EM14 1 5 SC 29855 Bolt 10 24x5 Phillip Truss 19 6 BT 29847 Evaporator Coil Mounting Bracket 2 7 VA 29852 Valve 1 4 Ton R404 L T MOP 1 8 RE 29846 Coil Assembly 12x17 1 4 Blast Chiller 3EX 0802C...

Page 43: ...SW 29823 Pressure Switch 1 3 FI 29862 Dryer 1 4 Filter with 2nd 1 4 1 4 Service Valve King 1 5 VA 29863 Solenoid Valve 120V Coil 2 6 Compressor 1 7 Service Valve Suction 1 8 VA 29864 Valve Sporlan CRO...

Page 44: ...B 38675 Ethernet Cable 1 3 CC 36419 Control Board 1 4 CB 35746 Connector USB Panel Mount 1 5 CB 36571 USB Communication Cable w plug 1 6 CR 37491 Connector Male Housing 1 7 CR 37493 Connector Female H...

Page 45: ...ss Steel Side Rack Optional 2 13 5014889 Leg Assembly Set of 4 1 LG 29904 Leg 6 4 14 SC 29824 Leg Bolt 1 4 20 x 3 5 Shoulder Bolt Hex 16 Item Part Description Qty 1 PR 35771 Probe Receptacle Assembly...

Page 46: ...eceptacle Assembly 1 4 PR 36201 Probe Product 1 5 SN 33541 Sensor Air 1 6 PR 37483 Coil Sensor Defrost Sensor 1 7 PN 29943 Drip Pan 1 8 WI 35157 Wire 11 279mm Loop Drain Heater 1 9 VA 29900 Expansion...

Page 47: ...ing Unit 3 4 HP LT R404A 120V 1 6 FI 29954 Filter Dryer 1 7 Compressor 1 8 BT 29951 Bracket Back Compressor Hold Down 1 9 RE 29966 Condensate Evaporator Pan includes Hold Down Bracket 1 10 EL 29828 Ev...

Page 48: ...bly 1 2 CB 38675 Ethernet Cable 1 3 CC 36419 Control Board and Firmware 1 4 CB 35746 Connector USB Panel Mount 1 5 CB 36571 USB Communication Cable 1 6 BA 29927 Board Power Supply 1 7 PE 37598 Control...

Page 49: ...35155 Coil Solenoid 120V 18Z7612 2 2 VA 29898 Valve Liquid Line Solenoid 2 3 RE 37503 Compressor 1 5 HP LO R404A 230V 1PH 1 4 RE 37506 Transducer Suction Pressure 929 0114 00 1 5 RE 37505 Sight Glass...

Page 50: ...1 2 PE 37484 Compressor Louver 1 3 BT 29950 Hold Down Clip 2 4 5014889 Leg Assembly Set of 4 1 LG 29904 Leg 6 4 SC 29824 Leg Bolt 1 4 20 x 3 5 Shoulder Bolt Hex Head 16 5 PN 29903 Evaporator Pan with...

Page 51: ...Air Sensor 1 2 Air Sensor Mounting Bracket 1 3 Housing Refrigeration Enclosure 1 4 PR 37483 Coil Sensor Defrost Sensor 1 5 VA 29906 Valve Expansion 2 6 Drain Pan Evaporator 1 7 Clip Left Coil 2 8 RE 2...

Page 52: ...Service QC3 40 Door 2 3 4 5 1 Item Part Description Qty 1 DR 36748 Door Assembly Left Hand 1 contact factory Door Assembly Right Hand 1 2 HD 29958 Handle Door 1 3 HG 36650 Hinge 1 4 HL 29840 Food Pro...

Page 53: ...MN 38954 Rev 0 04 17 Quickchillers 53 Service QC3 40 Pan Supports 1 Item Part Description Qty 1 SR 36881 Rack Pan Support 18...

Page 54: ...1 PE 37601 Control Panel Panel Overlay Assembly Right Hand 1 2 5021440 LCD 7 Touch Assembly 1 3 CB 38675 Ethernet Cable 1 4 CC 36419 Control Board and Firmware 1 5 CB 35746 Connector USB 1 6 CB 36571...

Page 55: ...3 Tee Copper 1 2 x 1 2 x 3 8 ID 1 4 VA 29898 Valve Liquid Line Solenoid 2 5 TE 35154 Tee Copper 1 1 8 x 1 1 8 x 5 8 OD 1 6 EL 35152 Elbow Copper 1 4 Street 2 7 FI 29987 Filter Drier 1 8 VA 29988 CPR V...

Page 56: ...m Part Description Qty 1 RE 29905 Coil Assembly 19x20 3 2 VA 29906 Valve Expansion 3 3 TE 35153 Tee Copper 1 2 x 1 2 x 3 8 ID 1 4 TE 29985 Tee Copper 1 2 x 1 2 x 1 4 ID 1 5 CV 37624 Cover 6 FA 29945 E...

Page 57: ...y 1 DR 29990 Door Assembly Left Hand 1 contact factory Door Assembly Right Hand 1 2 HD 26967 Handle Door LH 1 HD 26966 Handle Door RH 1 3 HG 36650 Hinge Adjustable 3 4 GS 29994 Gasket Compression 1 5...

Page 58: ...Amp 1 3 PN 29842 Louver Panel 1 4 PN 37602 Panel Control Panel Assembly Left Hand 1 PN 37603 Panel Control Panel Assembly Right Hand 1 5 DR 29990 Door Assembly Left Hand 1 contact factory Door Assemb...

Page 59: ...Probe Receptacle 3 QC3 100 NT Narrow Trolley left hand door shown 1 10 11 5 3 4 2 9 7 8 6 Item Part Description Qty 1 RE 29983 Condensing Unit 3HP 208 230V 1 Phase 1 RE 35172 Condensing Unit 3HP 208...

Page 60: ...6968 Door Latch Left Hand 1 LT 26969 Door Latch Right Hand 1 5 CB 35746 Connector USB Panel Mount 1 6 CB 36571 USB Communication Cable 1 Item Part Description Qty 7 BA 29927 Power Supply 115V 12VDC 40...

Page 61: ...ut not limited to compounds containing chloride or quaternary salts poor water quality or equipment with missing or altered serial numbers 5 Damage incurred as a direct result of poor water quality in...

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