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Alto-Shaam 500-1D MARINE, Operation And Care Manual

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Alto-Shaam 500-1D MARINE Operation And Care Manual Download Page 20

O & C M A N UA L   •   D R AW E R  WA R M E R

P G .   1 9

SERVICE  PARTS  LIST  -  MARINE  230V

500-1D, -2D, -3D 

ELECTRONIC CONTROL

UNIT

ALTO-SHAAM

PART DESCRIPTION

QUANTITY

PART NUMBER

4/06

Cable Replacement Kit (CB-3044)  . . . . . . . . . . . . . . . . . .1  . . . . . . . . . . . . . . . . . . . . . .4874
Beeper  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  . . . . . . . . . . . . . . . . . . .BP-3567
Block, Sensor   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  . . . . . . . . . . . . . . . . . .BK-33546
Board, Power Supply   . . . . . . . . . . . . . . . . . . . . . . . . . . .1  . . . . . . . . . . . . . . . . . .BA-33554
Control, Electronic   . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . . . . . .5000876
Panel Overlay   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . . . . .PE-25327
Relay    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  . . . . . . . . . . . . . . . . . .RL-33558
Sensor  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  . . . . . . . . . . . . . . . . . .SN-33541
Thermostat, Electronic, 230V 

ONLY

 . . . . . . . . . . . . . . . . .1  . . . . . . . . . . . . . . . . . . .TT-33789

S E R V I C E   -   E L E C T R O N I C   C O N T R O L

TROUBLE

POSSIBLE  CAUSE

REMEDY

Unit does not operate.

Insufficient power supply.

Check power source.

Defective power cord or plug.

Check and replace if necessary.

No display in electronic control.

Faulty power supply board.

Check line voltage for 24V across 
pins 7 and 8 on the power supply board 
and across terminals J9 and J10 on the
electronic control.

Faulty electronic control.

Replace control.

Cannot control temperature but

Faulty relay

Replace relay.

sensor and electronic control
checks O.K.

Heating element grounded.

Replace element.

Temperature readout incorrect.

Dirty or faulty sensor.

Check sensor at 32°F (0°C).  
If Ohm reading is 100, 

Faulty control.

replace display.
If Ohm reading is not 100,
replace sensor.

T R O U B L E   S H O O T I N G   C H E C K L I S T   •   E L E C T R O N I C   C O N T R O L

R e p a i r s   s h o u l d   b e   m a d e   b y   a u t h o r i z e d   s e r v i c e   a g e n t s   o n l y.

ELECTRICAL CONNECTIONS MUST 
BE MADE BY A QUALIFIED SERVICE 
TECHNICIAN IN ACCORDANCE WITH 
APPLICABLE ELECTRICAL CODES.

Summary of Contents for 500-1D MARINE

Page 1: ...ANUAL CONTROL 230V MARINE MODELS 500 1D MARINE 202736 500 2D MARINE 202756 500 3D MARINE 202776 W 1 6 4 N 9 2 2 1 W a t e r S t r e e t P O Box 450 Menomonee Falls Wisconsin 53052 0450 USA PHONE 262 251 3800 800 558 8744 USA CANADA FAX 262 251 7067 800 329 8744 U S A ONLY WEBSITE www alto shaam com 500 1D MARINE 500 2D MARINE 500 3D MARINE ...

Page 2: ... installing the equipment model Contact the Alto Shaam service department if you have any questions concerning installation operation or maintenance NOTE All claims for warranty must include the full model number and serial number of the unit UNPACKING 1 Carefully remove the appliance from the carton or crate NOTE Do not discard the carton and other packaging material until you have inspected the ...

Page 3: ...rd that can or will cause minor personal injury property damage or a potential unsafe practice if the warning included with this symbol is ignored Used to notify personnel of installation operation or maintenance information that is important but not hazard related 1 This appliance is intended to cook hold or process foods for the purpose of human consumption No other use for this appliance is aut...

Page 4: ...aintained up to several hours or more 1 An identification tag is permanently mounted on the cabinet 2 Plug cabinet into a properly grounded receptacle ONLY positioning the unit so the power supply cord is easily accessible in case of an emergency 3 If necessary a proper receptacle or outlet con figuration as required for this unit must be installed by a licensed electrician in accordance with appl...

Page 5: ...L DRAWER WARMER PG 4 INSTALLATION Manual Control 230V Units Drawer Bearing Drawer Rail Stud Nut Drawer Assembly Electronic Control Option Panel Overlay Indicator Light Thermostat ON OFF Switch Temperature Gauge ...

Page 6: ...wn with Optional Trim Kit PRODUCT CAPACITY 20 lbs 9 kg MAXIMUM EACH DRAWER 34 BAKED POTATOES 50 DINNER ROLLS CLEARANCE REQUIREMENT FOR VENTILATION Minimum 3 inches 76mm at the back 2 inches 51mm at the top and 1 inch 25mm at both sides On site venting for proper airflow must also be provided for built in counter installations WEIGHT 500 1D 500 2D 500 3D NET 80 lb 36 kg 115 lb 52 kg 150 lb 68 kg SH...

Page 7: ...placed into the warmer Before loading the unit with food use a food thermometer to make certain all food products are at an internal temperature range of 140 to 160 F 60 to 71 C All food not within the proper temperature range should be heated before putting into the drawer warmer 3 Reset the thermostat to 160 F 71 C Check to make certain the drawer is securely closed and reset the thermostat to 1...

Page 8: ...perature To lock the display press and hold the ON OFF key and the Up Arrow key at the same time The lock indicator will illuminate When the lock indicator is illuminated additional programming will not be functional other than the key sequence required to unlock the panel To unlock the display press and hold the ON OFF key and the Down Arrow key at the same time The lock indicator will extinguish...

Page 9: ...91 C Over cooking will further reduce the moisture content and consequently reduce the holding life Potatoes should be removed from the oven when they reach an internal temperature of approximately 190 F 88 C After they are removed from the oven the internal temperature will continue to increase 2 Allow potatoes to stabilize before placing in drawer warmer When potatoes are removed from a conventi...

Page 10: ...alleviate this condition To preserve the safety and quality of freshly cooked foods however a maximum of 1 to 2 minutes must be the only time period allowed for the initial heat to be released from the product Most Halo Heat holding equipment is provided with a thermostat control between 60 and 200 F 16 to 93 C If the unit is equipped with vents close the vents for moist holding and open the vents...

Page 11: ...s should be removed and the area wiped as soon as possible but at the very least a minimum of once a day Always thoroughly rinse surfaces after using a cleaning agent and wipe standing water as quickly as possible after rinsing CLEANING AGENTS Use non abrasive cleaning products designed for use on stainless steel surfaces Cleaning agents must be chloride free compounds and must not contain quatern...

Page 12: ... gaskets thoroughly since these areas harbor food debris 6 Interior can be wiped with a sanitizing solution after cleaning and rinsing This solution must be approved for use on stainless steel food contact surfaces 7 To help maintain the protective film coating on polished stainless steel clean the exterior of the unit with a cleaner recommended for stainless steel surfaces Spray the cleaning agen...

Page 13: ...suring safe temperatures of both hot and cold foods is by internal product temperature A quality thermometer is an effective tool for this purpose and should be routinely used on all products that require holding at a specific temperature A comprehensive sanitation program should focus on the training of staff in basic sanitation procedures This includes personal hygiene proper handling of raw foo...

Page 14: ...vice A thermostat with a sensing bulb operates on hydraulic pressure consequently any bending of the bulb results in a change in its volume and alters the accuracy of the thermostat calibration A thermostat should be checked or recalibrated by placing a quality thermal indicator at the center of an empty holding cavity DO NOT CALIBRATE WITH ANY FOOD PRODUCT IN THE CABINET The thermostat should be ...

Page 15: ...8 Drawer Assembly 55502 Splash Guard Assembly 5003269 Casing Bottom 1004212 Casing Back 500 1D 1004196 500 2D 1004243 500 3D 1004567 Drawer Latch LT 25808 Indicator Light LI 3951 Thermostat TT 33626 ON OFF Switch SW 33923 Temperature Gauge TH 33713 Slide knob to left to protect controls 500 3D MARINE DRAWER WARMER ...

Page 16: ...O C MANUAL DRAWER WARMER PG 15 500 3D Interior Bearings Thermometer Capillary Thermostat Capillary Heat Element Cable CB 3044 Insulation IN 2003 SERVICE 500 3D Heat Cable Wrap ...

Page 17: ... MANUAL CONTROL 500 3D Manual Control Top Removed Thermostat TT 33626 Indicator Light LI 3951 Terminal Block BK 3019 Electric Cord CD 3922 Temperature Guage TH 33713 Fan FA 3974 Switch SW 33923 Insulation IN 2003 Heating Element Connections ...

Page 18: ...ION QUANTITY PART NUMBER 4 06 Cable Replacement Kit CB 3044 1 4874 Casing Back 500 1D 1 1004196 500 2D 1 1004243 500 3D 1 1004567 Casing Bottom 1 1004212 Casing Sides 500 1D 2 1004225 500 2D 2 1004250 500 3D 2 1004568 Casing Top 1 1004228 Cordset 1 CD 3922 Drawer Assembly 1 per drawer 55502 Drawer Bearing 6 per drawer BG 24890 Drawer Pan 1 per drawer PN 25088 Heat Indicator Light 1 LI 3951 Insulat...

Page 19: ...I Breaker Switch SW 33487 Relay RL 33558 Beeper BP 3567 Power Supply BA 33554 Sensor Wire WHITE Heating Element Connections Air Tunnel 1002672 EXHAUST FAN INSIDE FA 3973 FA 3974 Terminal Block BK 3019 THIS PHOTOGRAPH IS AN ENLARGEMENT OF THE CIRCLED AREA ABOVE Wiring Diagram Cord Bushing BU 3964 Insulation IN 2003 Electric Cord CD 3232 CD 33840 CD 3922 ...

Page 20: ...ol Faulty power supply board Check line voltage for 24V across pins 7 and 8 on the power supply board and across terminals J9 and J10 on the electronic control Faulty electronic control Replace control Cannot control temperature but Faulty relay Replace relay sensor and electronic control checks O K Heating element grounded Replace element Temperature readout incorrect Dirty or faulty sensor Check...

Page 21: ...O C MANUAL DRAWER WARMER PG 20 ...

Page 22: ...O C MANUAL DRAWER WARMER PG 21 ...

Page 23: ...from the shipping date whichever occurs first THIS WARRANTY DOES NOT APPLY TO 1 Calibration 2 Replacement of light bulbs and or the replacement of display case glass due to damage of any kind 3 Equipment damage caused by accident shipping improper installation or alteration 4 Equipment used under conditions of abuse misuse carelessness or abnormal conditions including but not limited to equipment ...

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