Alto-Shaam 1200-TH/III Installation & Operation Manual Download Page 1

Page: 1 / 49

MN-29758 • 08/12

p r i n t e d

i n

W164 N9221 Water Street • p.O. Box 450 • menomonee falls, Wisconsin 53052-0450 uSa

PHONE: 262.251.3800 • 800.558.8744

USA

CANADA

FAX: 262.251.7067 • 800.329.8744

ONLY

www.alto-shaam.com

C o o k & H o l d O v e n

E l e c t r o n i c C o n t r o l

Model:

300-TH/III
500-TH/III
750-TH/III
1000-TH/III
1200-TH/III

• InstallatIon
• operatIon
• MaIntenance

1200-TH/iii

1000-TH/iii

500-TH/iii

750-TH/iii

300-TH/iii

Summary of Contents for 1200-TH/III

Page 1: ...052 0450 uSa PHONE 262 251 3800 800 558 8744 USA CANADA FAX 262 251 7067 800 329 8744 U S A ONLY www alto shaam com Cook Hold Oven Electronic Control Model 300 TH III 500 TH III 750 TH III 1000 TH III 1200 TH III Installation Operation Maintenance 1200 TH iii 1000 TH iii 500 TH iii 750 TH iii 300 TH iii ...

Page 2: ...t 20 Erasing a Preset 20 User Options 21 HACCP 22 General Holding Guidelines 23 Care and Cleaning Protecting Stainless Steel Surfaces 24 Cleaning Agents 24 Cleaning Materials 24 Equipment Care 25 Clean Daily 26 Clean the Door Vents 26 Check Overall Condition of Oven 26 Daily Prong Cleaning 26 Sanitation Sanitation Food Safety 27 Internal Food Product Temperatures 27 Service Trouble Shooting Error ...

Page 3: ...or installing the equipment model Contact the Alto Shaam Tech Team Service Department if you have any questions concerning installation operation or maintenance NOTE All claims for warranty must include the full model number and serial number of the unit UNpAcKINg 1 Carefully remove the appliance from the carton or crate NOTE Do not discard the carton and other packaging material until you have in...

Page 4: ...erators are familiar with the purpose limitations and associated hazards of this appliance Operating instructions and warnings must be read and understood by all operators and users 3 Any troubleshooting guides component views and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel 4 This manual should be considered a permane...

Page 5: ... representative of all oven models in the line Based on these results hood installation and or outside venting should not be a requirement in most areas Verify local codes for locations where more restrictive codes are applicable dANgER iMPROPER iNSTALLATiON ALTERATiON ADJUSTMENT SERViCE OR MAiNTENANCE COULD RESULT iN SEVERE iNJURY DEATH OR CAUSE PROPERTY DAMAGE READ THE iNSTALLATiON OPERATiNG AND...

Page 6: ...tallation 300 th3 2011 lit 25 3 16 643mm Cord Length 5 ft 1524mm 16 13 16 426mm 18 15 16 480mm 3 4 19mm 15 1 4 387mm 40 5 8 1031mm 17 5 8 447mm product capacity 36 lb 16 kg maximum volume maximum 22 5 quarts 28 5 liters weight net 69 lb 31 kg ship contact factory 300 TH III ...

Page 7: ...m 33 3 8 848mm 5 1 8 130mm 18 1 16 458mm Pass Through Option Pass Through Option 19 483mm Electrical Connection 26 9 16 675mm 29 737mm 31 11 16 804mm with optional 2 1 2 casters 35 5 16 897mm with optional 5 casters 33 7 8 860mm with optional 6 legs Cord Length 120V 5 ft 1524mm 208 240V 5 ft 1524mm 230V 8 ft 2438mm product pan capacity 40 lb 18 kg maximum volume maximum 30 quarts 38 liters weight ...

Page 8: ...mm with 3 76mm casters 5 1 8 130mm 23 5 8 600mm 27 1 8 688mm 30 3 16 767mm 24 1 8 612mm 17 432mm Elec Connection 34 864mm 31 5 8 802mm 28 9 16 726mm 79 2006mm 34 7 8 886mm 32 1 2 826mm with optional 2 1 2 casters 35 1 4 894mm with optional 5 casters 33 3 4 857mm with optional 6 legs 26 3 4 678mm Cord Length 208 240V 5 ft 1524mm 230V 8 ft 2438mm product pan capacity 100 lb 45 kg maximum volume maxi...

Page 9: ...nal 2 1 2 casters 42 1067mm with optional 5 casters 41 7 8 1063mm with optional 6 legs Electrical Connection Pass Through Option Electrical Connection 20 1 2 521mm 23 1 2 597mm 31 5 8 802mm 26 7 8 683mm Cord Length 208 240V 5 ft 1524mm 230V 8 ft 2438mm Pass Through Option Shown with optional bumper 22 1 2 572mm 1000 TH III weight net 230 lb 104 kg est ship 275 lb 125 kg product pan capacity 120 lb...

Page 10: ...per 22 1 2 572mm 17 432mm 34 864mm 20 1 2 521mm 23 1 2 597mm Pass Through Option Electrical Connection 75 5 8 1920mm with 5 127mm casters 6 13 16 172mm 24 1 4 613mm 72 1 4 1835mm 31 5 8 802mm 73 7 8 1877mm with optional 3 1 2 casters 74 11 16 1897mm with optional 6 legs weight net 402 lb 182 kg est ship 432 lb 196 kg product pan capacity per compartment 120 lb 54 kg maximum volume maximum 60 quart...

Page 11: ...022 5004862 standard 5008022 5004862 standard Door Lock with Key LK 22567 LK 22567 LK 22567 LK 22567 Drip Pan with drain without drain extra deep PN 2122 14813 11898 14831 11906 5005616 11906 15929 5005616 11906 15929 HACCP Data Logger factory installed 5015563 5015563 5015563 5015563 5015563 Legs 6 152mm Stemmed set of four 5011149 5011149 5011149 5011149 Pan Grid Wire 18 x 26 pan insert PN 2115 ...

Page 12: ...te The ﬂange on the stacking posts must face the outside of the unit 3 Remove the four top mounting screws from the lower unit place the upper appliance which has the stacking posts installed on top of the bottom unit center the top unit from front to back Re install the four screws through the ﬂange of the four stacking posts CASTER SET SCREW TOP MOUNTING SCREWS STACKING POSTS TOP MOUNTING SCREWS...

Page 13: ...t shifted nor the oven moved NOTE Failure to properly level this oven can cause improper function and will result in the uneven baking with products consisting of semi liquid batter RESTRAINT REQUIREMENTS MOBILE EQUIPMENT Any appliance that is not furnished with a power supply cord but that includes a set of casters must be installed with a tether Adequate means must be provided to limit the movem...

Page 14: ...NAL INJURy 1 Poke holes through double sided tape a which is attached to the back of drip tray holder b 2 Remove backing on double sided tape a 3 Put screws c through holes and attach drip tray holder b to unit 4 Optional but strongly recommended apply a line of food grade silicone caulk along top edge of drip tray holder b to seal 5 Place drip tray d in drip tray holder b a b c d Item Description...

Page 15: ...ENTiFiED ON APPLiANCE RATiNG TAG dANgER To avoid electrical shock this appliance MUST be adequately grounded in accordance with local electrical codes or in the absence of local codes with the current edition of the National Electrical Code ANSi NFPA No 70 in Canada all electrical connections are to be made in accordance with CSA C22 1 Canadian Electrical Code Part 1 or local codes NOTE Where loca...

Page 16: ...6 6 no cord or plug 500 TH III voltage phase cycle hz amps kW cord plug 120 1 60 16 0 1 9 nema 5 20p 20A 125v plug 208 1 60 11 2 2 7 cord 240 1 60 12 5 3 0 no plug 230 1 50 60 12 0 2 8 cee 7 7 220 230v plug 750 TH III voltage phase cycle hz amps kW cord plug 208 1 60 14 0 2 9 cord 240 1 60 16 0 3 9 no plug 230 1 50 60 12 2 2 8 cee 7 7 220 230v plug 1000 TH III voltage phase cycle hz amps kW cord p...

Page 17: ...9 C 3 Press the TIME key Press the up and down arrows to set the cooking time to approximately 2 hours Allow the oven to cycle for approximately 2 hours or until no odor is detected cAUTION METAL PARTS OF THiS EQUiPMENT BECOME EXTREMELY HOT WHEN iN OPERATiON TO AVOiD BURNS ALWAYS USE HAND PROTECTiON WHEN OPERATiNG THiS APPLiANCE dANgER AT NO TiME SHOULD THE iNTERiOR OR EXTERiOR BE STEAM CLEANED HO...

Page 18: ...nterior oven air temperature internal product probe temperature time or when used in conjunction with other keys will review original cooking holding and probe temperature settings The display will also indicate various programming and diagnostic information 10 Ready Indicator Light Illuminates when the oven has finished preheating 11 Up and Down Arrows Used to increase or decrease set time includ...

Page 19: ...y reason while heating the control will retain in memory the programmed operating conditions When power is restored the control will resume operating from the point where it was interrupted and the on off indicator light will flash indicating that such an event did occur The operator can acknowledge the power failure by pressing the on off key Pressing the key will display the amount of time that ...

Page 20: ...ide of a container Tape the probe cable to the lip or edge of the container Probe Calibration 1 To verify product probe calibration place the probe in a glass of ice water 2 After allowing the temperature to settle press the probe key for five 5 seconds Compare reading against 32 F 0 C 3 If calibration is required the unit must be in the power up hold mode From the off state turn the unit on The u...

Page 21: ... internal product temperature will be displayed To change the set temperature press the Up or Down Arrow Key The display will alternate between the set temperature the elapsed time and the probe temperature To set Hold temperature Press the Hold Key The green cook indicator light will remain illuminated To change the hold temperature press the Up or Down Arrow key The display will alternate betwee...

Page 22: ... will remain illuminated To change the hold temperature press the Up or Down Arrow key The display will alternate between the set hold temperature and the amount of time the product has been in the hold mode Oven will remain in the Hold mode until the On Off key is pressed Select a letter code for the product programmed by the previous steps Press and hold the selected Preset key for two seconds W...

Page 23: ...r before the procedure can be repeated Control Panel Lock and Unlock The control panel can be locked at any time in order to prevent inadvertent or accidental setting changes To lock the control panel press and hold the Up Arrow Key and then press the on off Key You will hear a brief beep and the panel lock indicator will illuminate Release all keys The oven s control panel is now locked Note The ...

Page 24: ...rned OFF 2 It is recommended that a completely empty USB flash drive is used Remove the cap of the USB port located on the right side of the control panel and insert the USB flash drive Display will show Usb If display does not show Usb try again with another flash drive device or call Alto Shaam Service 3 Press and hold the START Key until display shows XYZ The number at the far right is the perc...

Page 25: ...ety and quality of freshly cooked foods however a maximum of 1 to 2 minutes must be the only time period allowed for the initial heat to be released from the product Most Halo Heat Holding Equipment is provided with a thermostat control between 60 and 200 F 16 to 93 C If the unit is equipped with vents close the vents for moist holding and open the vents for crisp holding h O L d I N g T E M p E R...

Page 26: ...quickly as possible after rinsing cLEANINg AgENTS Use non abrasive cleaning products designed for use on stainless steel surfaces Cleaning agents must be chloride free compounds and must not contain quaternary salts Never use hydrochloric acid muriatic acid on stainless steel surfaces Always use the proper cleaning agent at the manufacturer s recommended strength Contact your local cleaning suppli...

Page 27: ...l with a plastic scouring pad 6 Wipe control panel door vents door handles and door gaskets thoroughly since these areas harbor food debris 7 Rinse surfaces by wiping with sponge and clean warm water 8 Remove excess water with sponge and wipe dry with a clean cloth or air dry Leave doors open until interior is completely dry Replace side racks and shelves 9 Wipe door gaskets and control panel dry ...

Page 28: ...al damage and loose screws Correct any problems before they begin to interfere with the operation of the oven DO NOT USE OVEN IF CONTROLS ARE NOT PROPERLY FUNCTIONING Refer to the Trouble Shooting Guide located in this manual or call an authorized service technician DAILY PRONG CLEANING To ensure accurate internal product temperature readings the prongs on the removable probe must be cleaned daily...

Page 29: ... accurate method of measuring safe temperatures of both hot and cold foods is by internal product temperature A quality thermometer is an effective tool for this purpose and should be routinely used on all products that require holding at a speciﬁc temperature A comprehensive sanitation program should focus on the training of staff in basic sanitation procedures This includes personal hygiene prop...

Page 30: ...VAC unit Correct voltage E 79 Voltage high Voltage over 135 VAC on a 125 VAC unit or over 250 VAC on a 208 240 VAC unit Correct voltage E 80 EEpROM Error Ensure that all temperatures and times are properly set Contact factory if problem persists E 81 EEpROM Error Contact factory E 82 EEpROM Error Contact factory E 83 EEpROM Error Contact factory E 85 EEpROM Error All timers if previously on are no...

Page 31: ...ause of the high limit trip must be corrected If the high limit switch will not reset the high limit switch is defective and must be replaced This is a safety device and must not be bypassed or removed from the circuit C To test air sensor Test air sensor by placing sensor in ice water bath and using an ohmmeter set on the ohm scale The reading should be 100 ohms resistance If it is more than 2 oh...

Page 32: ...nstallation operation service manual SERVICE EXTERIOR VIEW 300 TH III 11 7 10 6 8 1 29 16 25 18 23 21 22 20 19 26 15 9 5 4 3 2 28 13 14 12 17 24 27 18 A Part numbers and drawings are subject to change without notice ...

Page 33: ...C PHIL FLAT SC 2254 2 14 BLOCK SENSOR BK 29605 1 15 SENSOR SN 33541 1 16 INSULATION IN 22364 1 17 PRODUCT probe 15892R 1 18 HANDLE PULL RECESSED HD 28789 4 19 OUTER CASING SPOT 5014538 1 20 FEET 3 1 2 89mm RIGID FE 29203 4 21 HINGE PLATE BOTTOM 1012999 1 22 screw M6 x 1 0 x 10 pan sc 27078 2 23 DOOR ASSEMBLY 5014458 1 DOOR GASKET GS 35092 1 24 DRIP PAN PN 2122 1 25 PANEL OVERLAY PE 35086 1 26 SHEL...

Page 34: ...3 4 5 6 7 9 10 11 12 13 14 15 17 19 20 18 23 21 28 24 26 22 27 25 29 30 32 31 33 34 16 8 22 500 TH III Shown Part numbers and drawings are subject to change without notice dANgER dIScONNEcT UNIT FROM pOwER SOURcE BEFORE cLEANINg OR SERVIcINg dANgER LOcK OUT OR pOST BREAKER pANEL UNTIL SERVIcE wORK hAS BEEN cOMpLETEd B ...

Page 35: ...Y KIT 5010736 1 5010391 1 5009716 1 drip tray holder 1010782 1 1010584 1 1010188 1 drip tray 1010783 1 1010585 1 1010189 1 24 DOOR ASSembly Slab rH 5010828 1 5010946 1 5010081 1 DOOR ASSembly window rH 5010830 1 5010948 1 5010082 1 door assembly slab lh 5010824 1 5010947 1 5010071 1 door assembly window lh 5010829 1 5010949 1 5010076 1 door gasket GS 22950 1 gs 22951 1 gs 22952 1 25 HANDLE OFFSET ...

Page 36: ...vice manual Exterior service view double compartment Service A 7 10 1 5 11 8 29 28 25 27 26 23 13 12 17 16 18 19 22 21 20 18 9 14 4 3 2 24 31 30 6 A 32 33 34 35 15 1200 TH III Part numbers and drawings are subject to change without notice C ...

Page 37: ...IT LOCK S S 18 8 ws 22302 2 12 CASTER 3 1 2 89mm rigid cs 24874 2 35 nut threaded insert nu 22770 1 13 CASTER 3 1 2 89mm swivel w brake cs 24875 2 36 sensor guard 1493 1 14 BOTTOM PANEL 1009941 1 37 probe holder 13239 1 15 DRIP PAN WELD 5005616 2 38 high limit protection cover 1003936 1 16 SCREW 10 32 X 3 4 NF PHIL SC 2072 12 39 probe cover 5009712 1 17 HINGE HG 22338 2 40 terminal block bk 33546 ...

Page 38: ...0 1 13 connector 8 pin cr 33761 1 4 bushing 3 8 BLACK HOLE BU 3419 1 14 beeper bp 3567 1 5 CORDSET 230V 8ft 2438mm CD 3922 1 15 heatsink he 33926 1 CORDSET 120V 5ft 1524mm CD 3397 1 16 relay rl 33829 1 6 T BLOCK BK 3019 1 17 screw 6 32 x 1 2 nc phil truss sc 2472 6 7 screw 6 32 X 1 1 4 ROUND HD SC 2365 2 18 board power supply ba 33554 1 8 bushing HOLE 3 4 BU 3008 19 board voltage monitor ba 33764 ...

Page 39: ...ORDSET 230V 8ft 2438mm CD 3922 1 15 heatsink he 33926 1 CORDSET 120V 5ft 1524mm CD 3397 1 16 relay rl 33829 1 6 T BLOCK BK 3019 1 17 board power supply ba 33554 1 7 screw 6 32 X 1 1 4 ROUND HD SC 2365 2 18 board voltage monitor ba 33764 1 8 Bushing 1 2 HOLE BU 3006 1 19 spacer lock mount sp 33832 4 9 connector 6 pin cr 33719 1 20 connector 9 pin 1200 TH III only cr 33718 1 10 connector 10 pin cr 3...

Page 40: ...element 134 ft 210 ft 134 ft cr 3226 ring connector 4 12 4 in 3488 insulation corner 1 ft 1 ft 1 ft bu 3105 shoulder bushing 4 12 4 bu 3106 cup bushing 4 12 4 st 2439 stud 4 12 4 nu 2215 hex nut 8 24 8 sl 3063 insulating sleeve 4 12 4 ta 3540 electrical tape 1 roll 1 roll 1 roll d AN g ER dIScONNEcT UNIT FROM pOwER SOURcE BEFORE cLEANINg OR SERVIcINg dANgER LOcK OUT OR pOST BREAKER pANEL UNTIL SER...

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Page 49: ...tional fees To be valid a warranty claim must be asserted during the applicable warranty period This warranty is not transferable THiS WarraNTY DOES NOT appLY TO 1 Calibration 2 Replacement of light bulbs door gaskets and or the replacement of glass due to damage of any kind 3 Equipment damage caused by accident shipping improper installation or alteration 4 Equipment used under conditions of abus...

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