background image

Altec AIR CO2-PG14 CO2-Free Gas Generator Operations and Maintenance Manual

 

Page 7

 

P012548-14 - Rev D 

 

 
 
 
 
SECTION 8  TROUBLESHOOTING GUIDE

 

 

PROBLEM:  UNIT DELIVERS HIGH CO

2

/ WET AIR 

  

  

POSSIBLE CAUSE 

CHECK 

CORRECTIVE ACTION 

A1 

No power to unit. 

Power supply. 

Correct power problem. 

A2 

High inlet air temperature. 

For standard units, inlet air temperature 
should not exceed 100°F. 

Reduce inlet air temperature to proper 
level.  An aftercooler may need to be 
installed after compressor. 

A3 

Air flow through unit in 
excess of rated capacity. 

Make sure outlet flow (total outlet flow 
used by applications) does not exceed 
rated outlet flow. 

Reduce air usage downstream. 

A4 

Dirty or obstructed inlet air 
filter. 

Check inlet coalescing filter element. 

Replace inlet filter element. 

A5 

Purge orifice plugged. 

Check purge air flow with flowmeter. 

Replace purge orifice. 

A6 

Solenoid coil burned out. 

Check coil leads with ohmmeter.  Open 
(burned out) coil will have no reading. 

Replace solenoid valve. 

A7 

Oil contamination of 
desiccant beds. 

Verify particle/coalescing inlet filtration is 
adequate and functioning properly. 

Towers must be replaced if contamination 
is suspected.  Send unit to factory for 
repair. 

A8 

Timer not operating properly. 

Verify correct timing cycle by listening to 
purge or by using voltmeter across coil 
connections on timer. 

Replace timer. 

A9 

Purge flow restricted. 

Check muffler for excessive back-
pressure.  

Replace muffler. 

 

Summary of Contents for CO2-PG14

Page 1: ...allation Safety Operation Safety SECTION 3 Specifications Pg 3 Flows Connections Dimensions and Weights SECTION 4 Installation Pg 4 Parts Included Location Electrical Connections Piping and Connection...

Page 2: ...this tower removes CO2 to less than 1 ppm and 99 9 of the water vapor from the air when operated at standard catalog conditions The dry CO2 free air leaving the top of the tower T1 is directed to the...

Page 3: ...de pressurize the unit before starting installation or maintenance procedures The CO2 PG14 is rated NEMA 1 2 2 OPERATION SAFETY DO NOT OPERATE THE PURGE GAS GENERATOR AT COMPRESSED AIR PRESSURES ABOVE...

Page 4: ...T IN AN ENVIRONMENT OF CORROSIVE CHEMICALS EXPLOSIVE GASES OR AREAS OF HIGH AMBIENT TEMPERATURE CONDITIONS 4 3 ELECTRICAL CONNECTIONS Before plugging in unit check the unit nameplate for electrical ch...

Page 5: ...ER DRYER IS DEPRESSURIZED BEFORE WORKING ON THE ADSORBER DRYER OR RELATED EQUIPMENT ENSURE THAT ALL PERSONNEL HAVE READ AND UNDERSTAND THE SAFETY AND OPERATION INSTRUCTIONS IN THIS MANUAL 6 1 PREVENTI...

Page 6: ...ee Sec 6 1 OUTLET FILTER REGULATOR WITH GAUGE 1 1 1 1 See Sec 6 1 OUTLET FILTER ELEMENT ONLY 1 1 1 1 See Sec 6 1 REGULATOR ONLY 1 1 1 1 50027 TIMER CYCLE 115 VAC 1 50029 TIMER CYCLE 220 VAC 1 51408 TI...

Page 7: ...ed outlet flow Reduce air usage downstream A4 Dirty or obstructed inlet air filter Check inlet coalescing filter element Replace inlet filter element A5 Purge orifice plugged Check purge air flow with...

Page 8: ...t air passages and piping for blockages Clear restrictions C PROBLEM EXCESSIVE PURGE POSSIBLE CAUSE CHECK CORRECTIVE ACTION C1 Inlet valve or outlet shuttle not shifting Check for damage or contaminat...

Page 9: ...be repaired replaced or refunded at Altec AIR s option free of charge provided that Altec AIR is notified within the above stated warranty period All returns of defective parts equipment must have pr...

Reviews: