AlphaDynamik ATLAS C Series Installation, Operation And Maintenance Manual Download Page 5

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Declaration of Conformity

in compliance with the Machinery Directive 2006/42/EC / 2006/95/EC

We hereby declare, that the pump units manufactured in series production

Designation:

ESSENTRIC SCREW PUMP

Series :

ATLAS S , ATLAS C , ATLAS W

Manufacturer :

ALPHADYNAMIC PUMPS Co.

3 Eleftherias str

14564 – Industrial park Kifisia – Hellas

Serial number :

see identification plate

in the version delivered by us, is in compliance with the following applicable regulations

EC Machinery Directive:

2006/42/EC , 2006/95/EC

Harmonized standards:

EN 809 :1998 +A1 , EN 60204-1:2006

EN 12100 : 2010 , EN 13857 : 2008

EN 953 : 1997 +A1:2009

Signature of manufacturer:

Information on signatory : Nikolaos Prodromidis

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Summary of Contents for ATLAS C Series

Page 1: ...Installation OperationandMaintenance E ProgressiveCavityPumps K ATLAS...

Page 2: ...ral safety instructions 6 33 21 3 GENERAL INFORMATION 3 1 System design 8 35 23 3 2 Electrical 8 35 23 4 INSTALLATION 4 1 Pump receipt 8 35 23 4 2 Transport and storage 9 36 24 4 3 Location 9 36 24 4...

Page 3: ...By pass 26 6 Troubleshooting 12 39 27 7 Maintenance 7 1 General information 13 40 28 7 2 Storage 13 40 28 7 3 Cleaning 13 40 28 7 4 Dismantling of the pump 14 41 29 7 5 Assembly of the pump 15 42 30 8...

Page 4: ......

Page 5: ...acturer ALPHADYNAMIC PUMPS Co 3 Eleftherias str 14564 Industrial park Kifisia Hellas Serial number see identification plate in the version delivered by us is in compliance with the following applicabl...

Page 6: ...fully before starting up the pump become familiar with the operation and use of your pump and follow the instructions closely These instructions should be kept in a safe location near the installation...

Page 7: ...e of the fluid will always remain in the pump housing when no drainage is provided Note that the pumped fluid may be dangerous or very hot Consult the regulations in effect in each country for these c...

Page 8: ...tarting to ensure maximum starting torque When the motor is not being wired and checked for direction of rotation ensure that the motor is not coupled with pump Make sure that the pump is full of liqu...

Page 9: ...by a roof Its location should enable easy access for any inspection or maintenance operations 4 4 PIPES As a general rule fit the suction and discharge pipes in straight sections with the least possi...

Page 10: ...gland packing must never be over tightened to arrest the leakage completely This can lead to excessive heat generation that can cause permanent damage to shaft and packing Adjustment by tightening sho...

Page 11: ...cifications carefully ALPHADYNAMIC Co cannot be held liable for the incorrect use of the equipment NEVER touch the pump or the pipes when hot fluid is being pumped 5 1 1 Checks before starting up the...

Page 12: ...on pipe Shorten and simplify the suction pipe 3 Pump not drained Drain or fill 4 Cavitation Increase suction pressure see also 2 5 Air is suctioned by the pump Check the suction pipe and all its conne...

Page 13: ...d exposing the components of the pump to excessively damp environments 7 3 CLEANING Manual cleaning The use of aggressive cleaning products such as caustic soda and nitric acid may give rise to skin b...

Page 14: ...ew the stator form the rotor 19 hold the stator stationary and rotate the pump coupling pulley or hold the coupling stationary and rotate the stator whichever is easier If the stator offers some resis...

Page 15: ...ase Slip over the coupling rod pin 21 through the holes on the shaft head Fix the coupling rod with rotor 19 adopting the same procedure 7 5 3 Pump housing stator and end cover Offer the pump housing...

Page 16: ...36 50 75 120 195 452 45 124 684 DN40 ATLAS S31 1 140 180 850 51 70 110 155 255 664 50 136 923 DN50 ATLAS S38 1 160 200 1032 485 44 78 118 160 300 877 60 154 1157 DN65 ATLAS S45 1 160 200 1087 540 44 7...

Page 17: ...5 200 1731 DN100 ATLAS C76 1 170 220 1990 250 210 188 64 130 175 225 410 1615 75 200 2099 DN125 ATLAS W dimensions 17 PUMP SIZE BASIC DIMENSIONS mm A B C D G H J K P M N L L1 L2 W V X Y PORTS ATLAS W1...

Page 18: ...28 GLAND PACKING 1SET 28A MECHANICAL SEAL 1SET 29 ORING FOR PART 11 13 1 30 ORING FOR PART 11A 2 32 ORING FOR PART 24 2 33 BOOT SEAL 2 36 SPRING DOWEL PIN PART 18 74 1 40 STUD PART 10 11 4 41 HEX NUT...

Page 19: ...0 ORING FOR PART 11A 2 31 ORING FOR PART 20 2 32 ORING FOR PART 24 4 33 BOOT SEAL 2 36 SPRING DOWEL PIN PART 18 74 1 40 STUD PART 10 11 4 41 HEX NUT PART 40 4 42 SPRING WASHER PART 41 4 43 STUD FOR PA...

Page 20: ...2 23 STATOR 1 24 PIN RETAINER SLEEVE 2 27 TIE ROD 4 28 GLAND PACKING 1SET 28A MECHANICAL SEAL 1SET 29 ORING FOR PART 11 13 1 32 ORING FOR PART 24 4 33 BOOT SEAL 2 36 SPRING DOWEL PIN PART 18 65 1 40...

Page 21: ...1 1 1 Atlas S 1 2 1 3 1 3 1 1 4 21...

Page 22: ...1 4 1 O 8 1 4 2 T 8 standard IP 55 1 4 3 K 8 1 4 4 1 4 5 ATLAS S C W O 22...

Page 23: ...3 3 1 ATLAS S ALPHADYNAMIC Co 3 2 a b c 4 4 1 ALPHADYNAMIC Co CE 4 1 1 23...

Page 24: ...4 2 ATLAS S 4 3 4 4 4 5 24...

Page 25: ...4 6 4 7 O 3 4 2 1 2 U 4 8 4 9 25...

Page 26: ...5 4 5 1 8 ALPHADYNAMIC Co 5 1 1 5 1 2 5 2 BY PASS by pass by pass by pass 6 bar 26...

Page 27: ...9 13 19 1 2 4 5 7 9 10 16 17 18 2 3 6 17 1 2 4 5 6 9 20 2 4 5 6 7 8 9 10 13 14 18 19 9 10 14 19 8 9 10 14 19 4 5 10 14 18 11 12 15 1 2 NPSH NPSH 3 4 2 5 6 7 8 9 10 11 12 O ring o ring 13 14 15 16 17 1...

Page 28: ...7 7 1 8 7 1 1 7 2 7 3 7 3 1 CIP CIP 1 8 m s Re 100000 1 0 2 5 bar CIP a 1 aOH 70C 150F 1 kg NaOH 100 l 2 2 l Na H 33 100 l b 0 5 3 70C 150F 0 7 l HN03 53 100 l 28...

Page 29: ...7 3 2 SIP 60 C 140 F y pass SIP a 140C 284F b 30 min c d Y PDM R 7 4 7 4 1 4 50 12 17 19 7 4 2 4 41 26 24 33 20 21 o ring 32 7 4 3 a 36 18 65 b 63 10 ALPHADYNAMIC PUMPS Co 29...

Page 30: ...4 7 5 2 22 20 o rings 32 24 33 21 19 7 5 3 11 ring 29 4 40 41 42 11a 23 27 17 48 49 12 50 51 8 8 1 1 000 000 mPa s 6 bar M 85C NBR 100C EPDM 60 80dB A DIN 11851 AISI304L AISI316L NBR WHITE NBR EPDM M...

Page 31: ...14 36 50 75 120 195 452 45 124 684 DN40 ATLAS S31 1 140 180 850 51 70 110 155 255 664 50 136 923 DN50 ATLAS S38 1 160 200 1032 485 44 78 118 160 300 877 60 154 1157 DN65 ATLAS S45 1 160 200 1087 540 4...

Page 32: ...1351 75 200 1731 DN100 ATLAS C76 1 170 220 1990 250 210 188 64 130 175 225 410 1615 75 200 2099 DN125 ATLAS W 32 PUMP SIZE BASIC DIMENSIONS mm A B C D G H J K P M N L L1 L2 W V X Y PORTS ATLAS W15 1 1...

Page 33: ...1 1 1 Atlas S 1 2 1 3 1 3 1 1 4 1 4 1 8 33...

Page 34: ...1 4 2 8 IP 55 1 4 3 8 1 4 4 1 4 5 ATLAS S C W 34...

Page 35: ...3 3 1 t ATLAS S C W ALPHADYNAMIC PUMPS Co 3 2 a b c 4 4 1 ALPHADYNAMIC PUMPS Co 35...

Page 36: ...4 1 1 4 2 ATLAS S C W 4 3 8 4 4 4 5 36...

Page 37: ...4 6 4 7 3 4 2 1 2 U 4 8 4 9 37...

Page 38: ...5 4 5 1 8 ALPHADYNAMIC Co 5 1 1 5 1 2 5 2 6 38...

Page 39: ...6 8 9 13 19 1 2 4 5 7 9 10 16 17 18 2 3 6 17 1 2 4 5 6 9 20 2 4 5 6 7 8 9 10 13 14 18 19 9 10 14 19 8 9 10 14 19 4 5 10 14 18 11 12 15 1 2 NPSH NPSH 3 4 2 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 39...

Page 40: ...7 7 1 8 7 1 1 7 2 7 3 7 3 1 CIP CIP 1 8 Re 100000 1 0 2 5 CIP 1 NaOH 70 1 NaOH 100 2 2 NaOH 33 100 0 5 HNO3 70 0 7 HNO3 53 100 40...

Page 41: ...7 3 2 SIP 60 C 140 F SIP e 140C f 30 min g h EPDM NBR 7 4 7 4 1 50 12 27 17 19 7 4 2 41 26 24 33 20 21 32 7 4 3 36 18 65 63 10 ALPHADYNAMIC PUMPS 7 4 4 7 4 5 7 4 6 41...

Page 42: ...80dB A DIN 11851 HOPPER AISI304L NBR WHITE NBR EPDM SIC SIC VITON PTFE 42 3 ATLAS S C W 15 1B 2 2 1 1 Kw 1400 ATLAS S C W 21 1B 4 5 1 5 Kw 1400 ATLAS S C W 31 1B 10 3 0 Kw 1000 ATLAS S C W 38 1B 25 5...

Page 43: ...NOTES...

Page 44: ...ATLAS ProgressiveCavityPumps K...

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