Alpha-InnoTec SW 102H3 Operating Manual Download Page 56

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Subject to change without notice | 83056800fUK – Translation of the original operating manual | ait-deutschland GmbH

Summary of Contents for SW 102H3

Page 1: ...UK 83056800fUK Translation of the original operating manual Brine Water Heat Pumps Operating Manual SW 42 H K 3 SW 192H3...

Page 2: ...7 3 Vent the circulation pump of the heat source 18 7 4 Flush and fill the heating and domestic hot water charging circuit 18 8 Insulate hydraulic connections 19 9 Commissioning 19 10 Maintenance 20 1...

Page 3: ...erating manual of the expansion board accessories Logbook if included with this unit by the manufacturer Unit sticker The unit sticker contains important information for contact with the manufacturer...

Page 4: ...ecessa ry activities and the resulting consequences must be instructed and if necessary supervised by persons experienced in handling the product and who are re sponsible for safety Children must not...

Page 5: ...is not planned designed started up and operated according to the given requirements there is a risk that the following damage and faults will occur Malfunctions and the failure of components e g pumps...

Page 6: ...box is at the top Rating plate Rating plates are attached to the following places on the unit at the rear on the outer panel left hand side on the module box The rating plate contains the following i...

Page 7: ...pstream of USB connection for qualified personnel for software updates and for data logging 3 Wall mounted bracket only necessary for wall mounted installation Underside of the control panel 1 3 4 2 1...

Page 8: ...ture borne sound and vibrations from being transferred onto the fixed pipes and therefore into the building Cooling Cooling is integrated in type K units Type H units can be retrofitted with the Cooli...

Page 9: ...e housing with the unit components and the module box are heavy Technical data Scope of supply from page 22 There is a risk of injuries or damage to property if the housing with the unit components fa...

Page 10: ...put down in safe place 4 Undo 2 screws at the left panel Lift up the left side panel to the side and put down in safe place 1 4 3 2 8x Transport with a handcart NOTE If transporting with a handcart t...

Page 11: ...on room is dry and frost free 9 Clearance dimensions are met Installation plans from page 36 9 The surface floor is suitable for installation of the unit level and horizontal load bearing capacity for...

Page 12: ...elease the lugs by pressing on the sides of the connec tors Pull out the black rectangular connector at the top of the module box Unit with 14 kW capacity and higher Disconnect connector at the front...

Page 13: ...ing flow 10 Disconnect the hydraulic connections to do this push the pipes apart as far as necessary 11 Remove the 2 side retaining screws 12 To protect the floor and move the module box more easily p...

Page 14: ...top of the module box 6 3 Install the hydraulic connections IMPORTANT Damage to the copper pipes due to unacceptable loading Secure all connections against twisting 9 The heat source system has been...

Page 15: ...pe of supply from page 22 Comply with the electromagnetic compatibility regulations EMC regulations Lay unshielded power supply cables and shielded cables bus cable sufficiently far apart 100 mm Maxim...

Page 16: ...electric control box LIN bus cable approx 1 1 m from the fixing of the strain relief at the electrical control box All other cables approx 1 2 m 5 Use cable ties separate pack to fix the LIN bus cabl...

Page 17: ...iene rubber PTFE Polytetrafluoroethylene FKM fluororubber If an antifreeze agent is not compatible with one of these materials it may not be used Antifreeze agents from our product range are safe with...

Page 18: ...re to 1 bar 7 4 Flush and fill the heating and domestic hot water charging circuit Heating water quality NOTE For detailed information refer among other things to the VDI Guidelines 2035 Vermeidung vo...

Page 19: ...se rotating load infeed field is present at the compressor The system is installed and mounted in accord ance with this operating manual The electrical installation has been carried out properly in ac...

Page 20: ...tor and condenser Clean and flush the evaporator condenser strictly according to the manufacturer s regulations After flushing the evaporator condenser with chemical cleaning product neutralise any re...

Page 21: ...safely Separate components by their materials 12 2 Disposal and Recycling Dispose of media harmful to the environment according to local regulations e g antifreeze mixture refrigerant Recycle or ensu...

Page 22: ...re bar 3 3 General unit data Total weight with cooling kg kg 135 143 140 Box weight with cooling Tower weight with cooling kg kg kg kg 90 98 45 45 95 45 Refrigerant type Refrigerant capacity kg R410A...

Page 23: ...ar 3 3 General unit data Total weight with cooling kg kg 155 160 Box weight with cooling Tower weight with cooling kg kg kg kg 110 45 115 45 Refrigerant type Refrigerant capacity kg R410A 1 72 R410A 1...

Page 24: ...re bar 3 3 General unit data Total weight with cooling kg kg 165 175 Box weight with cooling Tower weight with cooling kg kg kg kg 120 45 130 45 Refrigerant type Refrigerant capacity kg R410A 2 25 R41...

Page 25: ...ure bar 3 3 General unit data Total weight with cooling kg kg 180 185 Box weight with cooling Tower weight with cooling kg kg kg kg 135 45 140 45 Refrigerant type Refrigerant capacity kg R410A 2 65 R4...

Page 26: ...0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 0 0 5 1 0 1 5 2 0 2 5 3 0 m h p bar 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 0 0 5 1 0 1 5 2 0 2 5 3 0 m h p bar p pHW K p pWQ K Keys Keys UK823000L 170408 UK823000L...

Page 27: ...rthe 14 11 2014 p p 2 4 6 8 10 12 10 5 0 5 10 15 20 25 30 Temp C Qh kW 35 C 45 C 55 C 65 C 2 3 4 5 6 7 8 9 10 5 0 5 10 15 20 25 30 Temp C COP 1 2 3 10 5 0 5 10 15 20 25 30 Temp C Pe kW 0 0 0 1 0 2 0 3...

Page 28: ...4 6 8 10 12 14 16 10 5 0 5 10 15 20 25 30 Temp C Qh kW 35 C 45 C 55 C 65 C 2 3 4 5 6 7 8 9 10 11 10 5 0 5 10 15 20 25 30 Temp C COP 1 2 3 10 5 0 5 10 15 20 25 30 Temp C Pe kW 0 0 0 1 0 2 0 3 0 4 0 5...

Page 29: ...12 14 16 18 10 5 0 5 10 15 20 25 30 Temp C Qh kW 35 C 45 C 55 C 65 C 2 3 4 5 6 7 8 9 10 11 12 10 5 0 5 10 15 20 25 30 Temp C COP 1 2 3 4 10 5 0 5 10 15 20 25 30 Temp C Pe kW 0 0 0 1 0 2 0 3 0 4 0 5 0...

Page 30: ...14 16 18 20 22 10 5 0 5 10 15 20 25 30 Temp C Qh kW 35 C 45 C 55 C 65 C 2 3 4 5 6 7 8 9 10 5 0 5 10 15 20 25 30 Temp C COP 2 3 4 5 10 5 0 5 10 15 20 25 30 Temp C Pe kW 0 0 0 1 0 2 0 3 0 4 0 5 0 0 0 5...

Page 31: ...22 24 10 5 0 5 10 15 20 25 30 Temp C Qh kW 35 C 45 C 55 C 65 C 2 3 4 5 6 7 8 9 10 11 10 5 0 5 10 15 20 25 30 Temp C COP 2 3 4 5 10 5 0 5 10 15 20 25 30 Temp C Pe kW 0 0 0 1 0 2 0 3 0 4 0 5 0 0 0 5 1...

Page 32: ...23 25 27 10 5 0 5 10 15 20 25 30 Temp C Qh kW 35 C 45 C 55 C 65 C 2 3 4 5 6 7 8 9 10 5 0 5 10 15 20 25 30 Temp C COP 3 4 5 6 7 10 5 0 5 10 15 20 25 30 Temp C Pe kW 0 0 0 1 0 2 0 3 0 4 0 5 0 0 0 5 1 0...

Page 33: ...30 10 5 0 5 10 15 20 25 30 Temp C Qh kW 35 C 45 C 55 C 65 C 2 3 4 5 6 7 8 9 10 5 0 5 10 15 20 25 30 Temp C COP 3 4 5 6 7 8 10 5 0 5 10 15 20 25 30 Temp C Pe kW 0 0 0 1 0 2 0 3 0 4 0 5 0 0 0 5 1 0 1 5...

Page 34: ...ions in mm 1 1 Heating water outlet flow Heating water outlet flow 28 28 35 35 A A Front view Front view 2 2 Heat source inlet in heat pump Heat source inlet in heat pump 28 28 35 35 B B Side view fro...

Page 35: ...stext Datum 8 12 2014 JB Von Blatt von Werkstoff Gewicht Ma stab 1 5 1 2 Det Ma stab Datum Name Erstellt Gepr Norm 25 11 2014 Brueckner toleranz Allgemein Oberfl chen ArtikelNr 1 2 3 4 Schutzvermerk I...

Page 36: ...OKF Oberkante Fertigfussboden Alle Ma e in mm 3 2 1 A B C D E F Schutzvermerk ISO 16016 beachten Keys UK819456a Keys UK819456a All dimensions in mm All dimensions in mm V1 V1 Version 1 Version 1 FS FS...

Page 37: ...KF Oberkante Fertigfussboden Alle Ma e in mm 4 3 2 1 A B C D E F Schutzvermerk ISO 16016 beachten Keys UK819456a Keys UK819456a All dimensions in mm All dimensions in mm V2 V2 Version 2 Version 2 FS F...

Page 38: ...FS Freiraum f r Servicezwecke OKF Oberkante Fertigfussboden Alle Ma e in mm 4 3 2 1 A B C D E F Schutzvermerk ISO 16016 beachten Keys UK819456a Keys UK819456a All dimensions in mm All dimensions in mm...

Page 39: ...39 Subject to change without notice 83056800fUK Translation of the original operating manual ait deutschland GmbH Hydraulic integration heating SW 42H3 SW 192H3...

Page 40: ...he original operating manual ait deutschland GmbH 54 B TBW 111 8 10 B A 26 BUP 2 11 D 101 12 9 HUP A TA 31 31 29 33 33 13 13 35 34 12 7 28 104 105 M 24 3 3 3 3 1 M 24 7 16 45 8 8 16 45 30 VBO MK1 2 T...

Page 41: ...ine circulation pump Comfort board Expansion board 29 Dirt trap 0 6 mm mesh 15 Mixer circuit three way mixer MK2 3 discharge r o t a l u g e r e c n e r e f f i d e r u t a r e p m e T 7 1 l a n o i t...

Page 42: ...pplier contact closed on release bridge if no blocking interval Cut out controller unit Cut out compressor Brine circulation pump Control signal of additional heat generator 1 230V Cooling signal acti...

Page 43: ...rge cooling mixer 1 closed Charge discharge cooling mixer 1 open Auxiliary circulation pump Heating circuit circulating pump Diverting valve for domestic hot water Brine pressure pressostat provided b...

Page 44: ...ETZUNG KEINE BERSETZUNG Code KEINE BERSETZUNG a EFS KEINE BERSETZUNG Legend Equipement 3 PE 400V 50Hz B1 M1 Q1 X8 X100 VD1 UK 817078 Function L1 L2 L3 PE power supply output compressor clockwise rotar...

Page 45: ...Q1 R20 X10 X100 X200 XJ EVU Y16 Power supply controller 230V High pressure switch Controller board Attention I max 6 3A 230VAC Brine pump energy efficiency Contactor for compressor 1 Resistor 4 64kOhm...

Page 46: ...W High pressure sensor Low pressure sensor Control Unit Electronic expansion valve Controller board Attention I max 6 3A 230VAC Suction sensor condenser Heat source input sensor Hot gas sensor Flow se...

Page 47: ...der of 11 14 is closed Compressor Contactor for compressor 1 Power supply compressor right hand rot field is mandatory Compressor output control connector B1 817409b X8 3 PE 400V 50Hz 1 2 3 4 5 6 7 8...

Page 48: ...ector Control connector Sensor card connector Energy supplier contact closed on release bridge if no blocking interval 817409b K40 4 64kOhm X1 X100 X100 X2 Q1 X200 F1 Q1 X4 X5 EVU 1 M3 X200 XJ14 X7 XJ...

Page 49: ...09b XJ5 R4 XJ7 R8 4kW 10kOhm 6kW 10 5kOhm 8kW 11kOhm X9 R6 R7 B10 X11 XJ15 B11 XJ16 K22 X6 XJ13 X13 K11 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt Bl 3 3 3 4 5 6 7 AIT 817409 Stromlaufplan ai...

Page 50: ...or Contactor for compressor 1 Starting current limit Power supply compressor right hand rot field is mandatory Compressor output control connector 817410b B1 X8 3 PE 400V 50Hz 1 2 3 4 5 6 7 8 1 2 8 A...

Page 51: ...ector Sensor card connector Energy supplier contact closed on release bridge if no blocking interval 817410b K40 4 64kOhm X1 X2 X100 Q1 X200 F1 X100 Q1 X100 X4 X5 EVU 1 M3 X200 XJ14 X7 XJ1 X11 X12 1 2...

Page 52: ...817410b XJ5 R4 XJ7 R8 10kW 11 5kOhm 12kW 12 1kOhm X9 R6 R7 B10 X11 XJ15 B11 XJ16 K22 X6 XJ13 X13 K11 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt Bl 3 3 3 4 5 6 7 AIT 817410 Stromlaufplan ait...

Page 53: ...or Contactor for compressor 1 Starting current limit Power supply compressor right hand rot field is mandatory Compressor output control connector 817411b B1 X8 3 PE 400V 50Hz 1 2 3 4 5 6 7 8 1 2 8 A...

Page 54: ...connector Sensor card connector Energy supplier contact closed on release bridge if no blocking interval 817411b K40 4 64kOhm X1 X2 X100 Q1 X200 F1 X100 Q1 X100 X4 X5 EVU 1 M3 X200 XJ14 X7 XJ1 X11 X1...

Page 55: ...11b XJ5 R4 XJ7 R8 14kW 12 7kOhm 17kW 13 3kOhm 19kW 14 0kOhm X9 R6 R7 B10 X11 XJ15 B11 XJ16 K22 X6 XJ13 X13 K11 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt Bl 3 3 3 4 5 6 7 AIT 817411 Stromlauf...

Page 56: ...56 Subject to change without notice 83056800fUK Translation of the original operating manual ait deutschland GmbH...

Page 57: ...57 Subject to change without notice 83056800fUK Translation of the original operating manual ait deutschland GmbH...

Page 58: ...58 Subject to change without notice 83056800fUK Translation of the original operating manual ait deutschland GmbH...

Page 59: ...trie Service GmbH Nr 0036 UK818173d Unit model 10070241 Module EN 378 Pressure equipment component Category SW 42H3 Designation of the device s Number Unit model Number 10074342 WWB 21 10074442 EC Dir...

Page 60: ...ait deutschland GmbH Industriestra e 3 D 95359 Kasendorf E info alpha innotec de W www alpha innotec de alpha innotec an ait deutschland GmbH brand UK...

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