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We reserve the right to modify technical specifications without prior notice.
UK830533/200610 

© Alpha-InnoTec GmbH

Lw 101 – Lw 121

Circuit diagram 2/3

Summary of Contents for LW 101

Page 1: ...We reserve the right to modify technical specifications without prior notice UK830533 200610 Alpha InnoTec GmbH Heat Pumps Operating Manual Inside installation Air water UK LW 101 LW 121 LW 150H L ...

Page 2: ...rameters for the respective model This operating manual is intended only for persons assigned to work on or operate the unit Treat all constituent parts confidentially The information contained herein is protected by copyright No part of this information may be reproduced transmitted copied stored in electronic data systems or translated into another language either wholly or in part without the e...

Page 3: ...ol element 21 Installation and removal of the screen 23 Commissioning 24 Safety temperature limiter 24 Dismantling 25 Technical data scope of delivery LW 101 LW 150H L 26 Performance curves Heating capacity COP power consumption Heat pump pressure loss LW 101 28 LW 121 29 LW 150H L 30 Dimensional drawings and installation plans Dimensional drawings LW 101 LW 150H 31 Dimensional drawings LW 150HL 3...

Page 4: ...afety The unit is operationally safe when used for the intended purpose The construction and design of the unit conform to the state of the art all relevant DIN VDE regulations and all relevant safety regulations Every person who performs work on the unit must have read and understood the operating manual prior to starting any work This also applies if the respective per son has already worked wit...

Page 5: ...very Caution The integration of the heat pump in venti lation systems is not permissible The use of the cooled air for cooling purposes is not permitted Caution In the air outlet area the air temperature is ca 5 K below the ambient temperature Under certain climatic conditions there fore an ice layer can form in the air out let area Install the heat pump so that the air blower does not blow in the...

Page 6: ...ntity recording referred to as WME in this manual The WME is mandatory with air water heat pumps With brine water and water water heat pumps a WME is only required when the feed temperature is 35 C The WME must record the total warm energy release heating and hot water in the building In heat pumps with heat quantity recording the analysis is conducted by the regulator The regulator displays the t...

Page 7: ...annually by a qualified heating or cooling system technician It is a good idea to have a maintenance contract with a specialist company The company will conduct the required maintenance at regular intervals Caution Check regularly to ensure that the condensate can drain out of the unit unobstructed To this end regularly check the condensate pan in the unit and the condensate drain to ensure that t...

Page 8: ...e Proceed as follows Inspect delivery for outwardly visible signs of damage Check to make sure that delivery is complete Any defects or incorrect deliveries must be claimed immediately Notice Note the model Check the air blow out direction of the unit Units with the abbreviation L in the model designation blow the air out to the left when viewed from the control side Overview Technical data scope ...

Page 9: ... location To prevent damage during transport always transport the unit to final installation location in its original packag ing using a lifting truck If it is not possible to transport the unit to the final instal lation location using a lifting truck you can also transport the heat pump using a hand truck or with pipes Danger Several people are required to transport the unit Do not underestimate...

Page 10: ...the back side of the unit Lift the unit on the pipes with at least four people and carry it to its final installation location Notice Carry the unit horizontally and secure it against slipping lifting the unit with pipes The units can be lifted with 3 4 and or 1 pipes provided by customer that are suitable for the weight of the respective unit Special holes are provided in the frame for this purpo...

Page 11: ... insulated surface Make sure that the foundation is designed for the weight of the heat pump Caution In the air outlet area the air temperature is ca 5 K below the ambient temperature Under certain climatic conditions there fore an ice layer can form in the air outlet area Install the heat pump so that the air blower does not blow in the direction of footpaths Danger Several people are required to...

Page 12: ...tallation plan for the respective unit Installation plan for respective model Wall duct s assembly Proceed as follows Remove the parts necessary for the assembly of the wall duct s from their respective boxes Next interlock the 2 pieces of the wall duct s that belong together as illustrated in the following draw ing Use the lubricant supplied upon delivery to help in this process Affix an addition...

Page 13: ...d of the air duct into the wall duct 1 Wall duct 2 Air duct 3 Roll seal 4 Bentonite waterproofing tape apply only after assembling the unit s connection fastener Install the wall duct in the masonry from the house exterior This can either be done during the construction phase by means of sealing Notice Mount the wall ducts 1 cm above the fin ished outer facade 1 Masonry of the house exterior 2 Ins...

Page 14: ... After the other end of the air duct has been secured to the heat pump close the opening between the wall duct and the air duct using the bentonite waterstop tape included with delivery Securing the air duct on the heat pump Proceed as follows Clip on the assembly rail and secure it using special screws to the spots on the air duct designated as the air intake side Stick the adapter base included ...

Page 15: ...ir respective boxes From the outside of the house inwards insert the assembly frame into the wall duct on the air intake side and secure with screws 8 x Position the wire mesh grille in the assembly frame Set the weather rain guards on the assembly frame in the wall duct and screw down 8 x Notice If the wall duct is positioned above ground level attach the weather guard If the wall duct is positio...

Page 16: ...cordingly For positioining of the connections reference the dimensional drawing for the respective model Installation connection to heating circuit Danger Danger of fatal injury due to electric shock Before opening the unit disconnect the system from the power supply and secure it from being switched back on Caution Connect the unit to the heating circuit according to the hydraulic diagram for the...

Page 17: ...r tank is calculated based on the following formula VBuffer tank minimum flow rate of heat circuit volume flow hour 10 For the minimum flow rate of the heat cir cuit volume flow see overview Technical data Scope of delivery Heating circuit sec tion In mono energetic air water systems integrate the buffer tank in the heating water outflow forward flow before the overflow valve Condensate discharge ...

Page 18: ...pen electrical switch cabinet Circulating pumps Caution Always note the model Do not use regulated circulating pumps Circulating pumps and domestic hot water circulation pumps must be multi stage pumps Water heating Water heating with the heat pump requires an additional hot water circuit parallel to the heating circuit Make sure that the heating water charge is not channelled through the buffer t...

Page 19: ...r cable power cable for circulat ing pumps and cable for external temperature sen sor through the rubber sockets on the facing panel in the unit Cut out the rubber sockets on the facing panel For positioning of the rubber sockets for insert ing the wires see dimensional drawing for the respective model Insert the cables through the rubber sockets in the unit The wires inside the unit are guided in...

Page 20: ...ws Flush fill and bleed the heating circuit In addition bleed the condenser of the heat pump Open the lower facing panel Open the bleed valve Following bleeding close the lower facing panel Insulating the hydraulic connections Insulate the vibration decouplers and the pipes of the heating circuit Notice Insulate in accordance with applicable local standards and directives ...

Page 21: ... in the front panel of the unit are four pin sockets for fastening the control element 1 four upper recesses 2 four lower recesses Four hooks are located on the back side of the control element and can be used to hang the control element on the front facade of the unit Proceed as follows Hang the control element s hooks on the recesses of the front facade either in the upper or lower recesses Exam...

Page 22: ...o be controlled remotely One pre condition is that a screened network cable category 6 be installed through the unit when installing the unit Operating manual for the heating and heat pump regulator version Qualified technician Web server section If this network cable is available insert the network cable s RJ 45 plug into the left bushing of the control element Notice The network cable can be exc...

Page 23: ...ss for control element 2 logo 3 temporary cover Proceed as follows First insert the screen below in the provided slots on the front of the facade Beginning first on one side and moving upwards lock the screen s snap in lugs in place in the slots provided on the front of the facade Next on the opposite side moving upwards lock the screen s snap in lugs in place in the slots provided on the front of...

Page 24: ...ust be flushed filled and thoroughly bled All valves and shut off devices of the heating cir cuit must be open All pipe systems and components of the system must be sealed Carefully fill out and sign the completion report for heat pump systems Completion report for heat pump systems In Germany and Austria Send completion report for heat pump systems and general checklist to the manufacturer s fact...

Page 25: ...stem technicians are allowed to remove the unit from the system Danger Only qualified cooling system technicians are allowed to dismantle the unit and its components Caution Recycle or provide for proper disposal of unit components refrigerants and oil in accordance with the applicable regula tions standards and directives Removal of the buffer battery Caution Before scrapping the heating and heat...

Page 26: ...size unit size Total weight kg Connections Heating circuit Heat source Refrigerant Refrigerant type ı Quantity ı kg Free cross section air channels mm Cross section condensate water length from unit mm ı m Electric Voltage code ı all pole circuit breaker heat pump ı A Voltage code ı circuit breaker control voltage ı A Voltage code ı circuit breaker electric heating element ı A Heat Pump Effective ...

Page 27: ... 5 ı 3 7 11 1 ı 4 4 7 5 ı 2 9 20 50 20 35 A 7 60 50 50 55 4000 25 1500 ı 2000 ı 2500 0 09 ı 2000 ı 2 260 G1 AG R407C ı 4 8 570 x 570 30 ı 1 3 N PE 400V 50Hz ı C10 1 N PE 230V 50Hz ı B10 3 N PE 400V 50Hz ı B16 2 6 ı 5 4 ı 0 7 9 2 51 5 ı 19 24 9 ı 6 ı 3 ı ı ı ı 813520c LW 121 ı ı ı 12 8 ı 4 2 12 7 ı 3 5 11 8 ı 3 7 12 8 ı 4 4 9 1 ı 2 9 20 50 20 35 A 7 60 50 50 55 4000 25 1650 ı 2500 ı 3100 0 09 ı 250...

Page 28: ...6 8 10 12 14 16 18 20 20 15 10 5 0 5 10 15 20 25 30 35 Temp C 35 C 1VD 50 C 1VD COP 1 2 3 4 5 6 7 20 15 10 5 0 5 10 15 20 25 30 35 Temp C Pe kW 1 2 3 4 5 20 15 10 5 0 5 10 15 20 25 30 35 Temp C p bar 0 0 0 1 0 2 0 3 0 4 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 m h p Legend UK823129L 170408 Volume flow heating water Temp Temperature heat source Qh Heating capacity Pe Power consumption COP Coefficient of...

Page 29: ...3 15 17 19 21 23 25 20 15 10 5 0 5 10 15 20 25 30 35 Temp C 35 C 1VD 50 C 1VD COP 1 2 3 4 5 6 7 20 15 10 5 0 5 10 15 20 25 30 35 Temp C Pe kW 2 3 4 5 6 20 15 10 5 0 5 10 15 20 25 30 35 Temp C p bar 0 0 0 1 0 2 0 3 0 4 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 5 0 m h p Legend UK823129L 170408 Volume flow heating water Temp Temperature heat source Qh Heating capacity Pe Power consumption COP Coeffici...

Page 30: ...2 4 6 8 10 12 14 16 18 20 20 15 10 5 0 5 10 15 20 25 30 35 Temp C 35 C 1VD 50 C 1VD 65 C 1VD COP 1 2 3 4 5 6 20 15 10 5 0 5 10 15 20 25 30 35 Temp C Pe kW 0 1 2 3 4 5 6 7 20 15 10 5 0 5 10 15 20 25 30 35 Temp C p bar 0 0 0 1 0 2 0 3 0 4 0 0 1 0 2 0 3 0 4 0 5 0 m h p Legend UK823129L 170408 Volume flow heating water Temp Temperature heat source Qh Heating capacity Pe Power consumption COP Coefficie...

Page 31: ...N 34 beachten A B C D E F 4 3 2 1 Zust Änderungstext PEP 026 2009 Datum 19 3 201 Legend UK819352 All dimensions in mm A Front view B Side view from left D Side view from right E Rear view LR Air direction Item Designation 1 Control panel 2 Hot water outlet flow G 1 DIN ISO 228 3 Hot water inlet return G 1 DIN ISO 228 4 Bushings for electrical sensor cables 5 Condensate hose ø i 30 Length from devi...

Page 32: ... Elektro Fühlerkabel 5 Kondensatschlauch Ø i 30 Länge ab Gerät 1m 5 4 3 2 1 Schutzvermerk nach DIN 34 beachten A B C D E F 4 3 2 1 a Zust Änderungstext PEP 002 2004 ÄM 001 2007 Datum 17 12 2 22 3 20 Legend UK819170a All dimensions in mm A Front view B Side view from left D Side view from right E Rear view LR Air direction Item Designation 1 Control panel 2 Hot water outlet flow G 1 DIN ISO 228 3 H...

Page 33: ... erhebliche Erhöhung des Schalldruckpegels zur Folge Bezeichnung Zubehör Wanddurchführung 800x800x420 Zubehör Luftkanal 700x700x450 Zubehör Luftkanal 700x700x1000 Zubehör Luftkanalbogen 700x700x750 Legend UK819345 1 All dimensions in mm Item Designation Dim B1 With finished wall thickness 240 to 320 With finished wall thickness 320 to 400 2060 1980 B2 With finished wall thickness 240 to 320 With f...

Page 34: ... Luftkanäle einkürzen Dies hat eine erhebliche Erhöhung des Schalldruckpegels zur Folge Bezeichnung Zubehör Wanddurchführung 800x800x420 Zubehör Luftkanal 700x700x450 Zubehör Luftkanal 700x700x1000 Legend UK819345 2 All dimensions in mm Item Designation Dim B1 With finished wall thickness 240 to 320 With finished wall thickness 320 to 400 2060 1980 B2 With finished wall thickness 240 to 320 With f...

Page 35: ... 800x800x420 Zubehör Luftkanal 700x700x450 Zubehör Luftkanalbogen 700x700x750 Lufttechnische Trennung Tiefe 1000mm Höhe bei Lichtschachtmontage 1000mm über Erdgleiche 1000mm 300mm über Wetterschutzgitter Legend UK819345 3 All dimensions in mm Item Designation Dim B2 With finished wall thickness 240 to 320 With finished wall thickness 320 to 400 320 240 Item Designation V3 Version 3 1 Accessory wal...

Page 36: ...e einkürzen Dies hat eine erhebliche Erhöhung des Schalldruckpegels zur Folge Bezeichnung Zubehör Wanddurchführung 800x800x420 Zubehör Luftkanal 700x700x450 Zubehör Luftkanalbogen 700x700x750 Zubehör Luftkanal 700x700x1000 Legend UK819345 4 All dimensions in mm Item Designation Dim B2 With finished wall thickness 240 to 320 With finished wall thickness 320 to 400 320 240 Item Designation V4 Versio...

Page 37: ...muss man die Luftkanäle einkürzen Dies hat eine erhebliche Erhöhung des Schalldruckpegels zur Folge Bezeichnung Zubehör Wanddurchführung 800x800x420 Zubehör Luftkanal 700x700x450 Zubehör Luftkanalbogen 700x700x750 Legend UK819345 5 All dimensions in mm Item Designation Dim B2 With finished wall thickness 240 to 320 With finished wall thickness 320 to 400 320 240 Item Designation V5 Version 5 1 Acc...

Page 38: ...rmerk nach DIN 34 beachten A B C D E F 4 3 2 1 Zust Änderungstext PEP 027 2009 D 19 Legend UK819354 All dimensions in mm A Front view B Side view from left D Side view from right E Rear view LR Air direction Item Designation 1 Control panel 2 Hot water outlet flow G 1 DIN ISO 228 3 Hot water inlet return G 1 DIN ISO 228 4 Bushings for electrical sensor cables 5 Condensate hose ø i 30 Length from d...

Page 39: ...hnung Maß Bei Fertigwandstärke 240 bis 320 2160 Bei Fertigwandstärke 320 bis 400 2080 Bei Fertigwandstärke 240 bis 320 745 Bei Fertigwandstärke 320 bis 400 665 B1 B2 Legend UK819346 1 All dimensions in mm Item Designation Dim B1 With finished wall thickness 240 to 320 With finished wall thickness 320 to 400 2160 2080 B2 With finished wall thickness 240 to 320 With finished wall thickness 320 to 40...

Page 40: ...kpegels zur Folge Bezeichnung Zubehör Wanddurchführung 800x800x420 Zubehör Luftkanal 700x700x450 Zubehör Luftkanal 700x700x1000 Zubehör Luftkanalbogen 700x700x750 Legend UK819346 2 All dimensions in mm Item Designation Dim B1 With finished wall thickness 240 to 320 With finished wall thickness 320 to 400 2160 2080 B2 With finished wall thickness 240 to 320 With finished wall thickness 320 to 400 7...

Page 41: ... erhebliche Erhöhung des Schalldruckpegels zur Folge Bezeichnung Zubehör Wanddurchführung 800x800x420 Zubehör Luftkanal 700x700x450 Zubehör Luftkanalbogen 700x700x750 Legend UK819346 3 All dimensions in mm Item Designation Dim B2 With finished wall thickness 240 to 320 With finished wall thickness 320 to 400 370 290 Item Designation V3 Version 3 1 Accessory wall duct 800x800x420 OKF Top edge of fi...

Page 42: ...Erhöhung des Schalldruckpegels zur Folge Bezeichnung Zubehör Wanddurchführung 800x800x420 Zubehör Luftkanal 700x700x450 Zubehör Luftkanal 700x700x1000 Zubehör Luftkanalbogen 700x700x750 Legend UK819346 4 All dimensions in mm Item Designation Dim B2 With finished wall thickness 240 to 320 With finished wall thickness 320 to 400 370 290 Item Designation V4 Version 4 1 Accessory wall duct 800x800x420...

Page 43: ...Power supply compressor 3x400V Important Clockwi se rotary field is absolutely necessary Terminals Terminal strips on controller board see sticker FP1 circulation pump ZIP 3 N PE 400V 50Hz 2 TRL VBO Cut out auxiliary heating 1 Contactor electric heating element hot water or buf fer tank K13 X7 L1 L2 L3 PE BUP TBW ZW2 X4 External return sensor ZW1 FP1 F11 GND Cut out auxiliary heating 2 TRL 1 N PE ...

Page 44: ...V Power supply compressor 3x400V Important Clockwi se rotary field is absolutely necessary Terminals Terminal strips on controller board see sticker FP1 circulation pump ZIP 3 N PE 400V 50Hz 2 TRL VBO Cut out auxiliary heating 1 Contactor electric heating element hot water or buf fer tank K13 X7 L1 L2 L3 PE BUP TBW ZW2 X4 External return sensor ZW1 FP1 F11 GND Cut out auxiliary heating 2 TRL 1 N P...

Page 45: ... clockwise rotary field is absolutely necessary PE 2 UK817335 VENT Q11 ws E22 ZW1 br G1 Q1 3 N PE 400V 50Hz S10 3 Nozzle heating fan bk 1 M1 Contactor for compressor 1 1L1 1L2 1L3 N PE power supply additional heating Q5 Function X10 Thermostat Sump heating for compressor 1 PE 6 M1 F3 1 VD1 ZW1 VD1 E23 Contactor for auxiliary heating Terminal in switch box heat pump LW 101 121 817335 Achim Pfleger ...

Page 46: ...10 Contactor for compressor 1 Q1 Contactor for auxiliary heating L N PE power supply controller AEP Terminal in switch box heat pump High pressure switch Controller board Attention I max 6A 230VAC 230VAC 3 bk K10 Legend Function 2 R51 Voltage divider 7 50 kohm EVU 1 N PE 230V 50Hz ZW1 HDP Defrosting valve F2 1 bl Q5 VD1 NDP UK817335 STB Energy supplier contact closed on release bridge if no blocki...

Page 47: ...c hot water sensor TA R11 R7 External sensor Sensor mixing circuit 1 A1 R4 TB1 Hot gas sensor R5 CW TWA If installed heat source outlet gauge Return sensor TVL R3 THG If installed heat source input gauge R9 LW 101 121 817335 Achim Pfleger 05 03 2010 PEP 026 027 2009 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 3 3 3 18 05 2010 Achim Pfleger 10X530 10X531 Blatt Nr Z...

Page 48: ...E power supply additional heating contactor compressor L1 L2 L3 PE power supply output compressor clockwise rotary field is absolutely necessary 1 K1 Motor protection fan Function X7 ZW1 M3 N1 VENT 3 PE 400V 50Hz R23 F3 K5 Terminal in switch box heat pump M1 Contactor for auxiliary heating F3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 10 10 2007 Escher F 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 05 ...

Page 49: ...ing valve 2 UK817040c F2 STB HDP Safety temperature limiter heating element M6 M7 Operating materials M5 1 N PE 230V 50Hz E1 BUP VD1 K3 K5 contactor compressor Solenoid valve gas injection compressor Y2 bl sw E2 High pressure switch X7 Hot gas thermostat gas injection compressor M4 L N PE power supply controller Terminal in switch box heat pump Contactor for auxiliary heating additional pump circu...

Page 50: ...omestic hot water sensor TBW R8 RFV Flow sensor TWE Controller board Attention I max 6A 230VAC R10 Operating materials R10 R2 Encoding resistor 316 Ohm UK817040c Legend Accessories Remote control A1 CW Function R6 TRL 3 10 10 2007 Georg Bächmann 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 09 03 2007 LW150H I Georg Bächmann 3 3 817040c Ers für ANr Anlage Ort Ers durch Name Datum Urspr Blatt Nr Bl von An...

Page 51: ...51 We reserve the right to modify technical specifications without prior notice UK830533 200610 Alpha InnoTec GmbH ...

Page 52: ... 461 LW 250L 100 467 LW 120 100 462 LW 150H 100 470 LW 120L 100 463 LW 150HL 100 471 LW 150 100 464 LW 320H 100 472 LW 190 100 465 LW 320HL 100 473 EC Directives Standardized EN 98 37 EG EN 378 EN 349 2006 95 EG EN 60529 EN 60335 1 2 40 2004 108 EG EN ISO 12100 1 2 EN 55014 1 2 EN ISO 13857 EN 61000 3 2 3 3 National Standards Directives DE AT CH BGR 500 Teil 2 NEV SR 743 26 DIN 8901 Company Place ...

Page 53: ...101A 100 542 LW 140 100 532 LW 121A 100 543 LW 140L 100 533 LW 140A 100 544 LW 180 100 534 LW 180A 100 545 LW 180L 100 535 LW 251A 100 546 LW 251 100 536 LW 251L 100 537 EC Directives Standardized EN 2006 42 EG EN 378 EN 349 2006 95 EG EN 60529 EN 60335 1 2 40 2004 108 EG EN ISO 12100 1 2 EN 55014 1 2 EN ISO 13857 EN 61000 3 2 3 3 National Standards Directives DE AT CH BGR 500 Teil 2 NEV SR 743 26...

Page 54: ......

Page 55: ...d heat source connections mounted yes solar heat system No yes Solar heat system filled air free and sealed yes frost protection inspected down to c Type of anti freeze agent please enter Hydraulic integration Integration of the heating heat pump into the heating system corresponds to the planning documents yes Shut off devices are correctly set yes Heating volume flow 1 2 o K Heating system desig...

Page 56: ......

Page 57: ...by phone I hereby confirm that all preliminary work required for commissioning has been carried out and completed The system is ready for operation requested commissioning IbN Art Nr 160 001 IbN p5 Art Nr 160 003 IbN 5 Art Nr 160 002 IbN vp5 Art Nr 160 004 IbN Wp lG Art Nr 160 008 IbN vp eW Art Nr 160 005 IbN l Art Nr 160 050 free IbN on the basis of the sales campaign I the undersigned hereby req...

Page 58: ...fo alpha innotec com www alpha innotec com 0 09 aus dem dt Festnetz Mobilfunkpreise können abweichen AT Hans Jürgen Layher Lottersberg 23 3122 Gansbach Tel 43 0 820 500643 Fax 43 0 820 500644 hans juergen layher alpha innotec de 0 15 aus dem Festnetz und Mobilfunk BE NATHAN Import Export N V S A Lozenberg 4 1932 Zaventem Tel 32 0 27 21 15 70 Fax 32 0 27 25 35 53 info nathan be www nathan be BR THE...

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