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T4PGF1 INSTRUCTION MANUAL                                         

 

Page 

23

 

SHAW-ALMEX INDUSTRIES LIMITED

 

 

June 14 2017  

*

 

28240-044 

 #10 Internal Tooth Lock Washer 

*

 

26728-025 

 Rail, 15 13/32" Long  

*

 

15 

28638-006 

 8-32 x 3/8" Mach. Screw  

*

  

42 

28243-002 

 8-32 Internal Tooth Lock Washer  

      

 *

 

28638-018 

 Machine Screw 10-32 Thread, 5/8" Length 

       

 

28240-024 

 #8 Plate Washer 

*

  

21 

28670-003 

 8-32 Hex Full Nut 

*

  

28630-020 

 8-32 x 1 1/4" Cap Screw 

      

 *

 

26728-036 

Terminal  

      

 *

 

21330-008 

 Recess Bumpers  

       

*

 

28090-008 

 Tie Mount #8 Hole  

       

*

 

28630-006 

 6-32 x 3/8" Machine Screw 

       

*

 

28243-003 

 6-32 Internal Tooth Lock Washer 

       *

 

28670-002 

 6-32 Hex Full Nut  

 

R3803 

 Control Chassis Back Plate 

 

 

 

 
 
 
Page 7 Face

 Component

 Part Information 

 

ITEM 

 QTY. 

PART NO. 

DESCRIPTION 

1REC 

26766-014 

 Male Inlet Plug  

1 CB 

26920-034 

 Breaker 

1 CB 

R6545 

 Aluminum Breaker Plate  

1 CB 

26373-022 

 Breaker Seal Cover  

1 CB 

28600-070 

 8-32 x 3 1/2" Machine Screw 

24,30SS 

26500-042 

 Platen Black & White Switch  

24,30SS 

26728-042 

 Base w/contact x2 

18,25TC 

26530-028 

Temperature Controller, With Output Module Included 

5,11REC 

26306-005 

 Single Lever Platen Cover 

5,11REC 

26772-006 

 Female Receptacle Insert 

73ABU 

29006-004 

 Audio Indicators & Alerts  

19PB 

26500-052 

 Emergency stop pushbutton head  

19PB 

26500-032 

 Base w/contact and with extra block on center  

19PB 

26728-044 

Base w/contact x2 

44PB 

26500-050 

 Spring Return Keyed Switch 

44PB 

26728-042 

Base w/contact x2 

1AM 

29054-008 

 Ammeter, c/w gasket  

1AM 

R5743 

 Ammeter Top Plate 

Summary of Contents for T4PGF1

Page 1: ...This manual was prepared to present the correct methods and procedures of operating and maintaining your ALMEX GROUND FAULT CONTINUITY CHECKING TEMPERATURE CONTROLPANEL Read this manual carefully bef...

Page 2: ...l Heating 10 6 2 Temperature Control 10 7 REQUIRED DAILY TESTING 11 7 1 Required Daily Testing Before Use 11 8 MAINTENANCE 12 8 1 Opening the Control Cabinet 12 8 2 Overload Protection 12 8 3 Temperat...

Page 3: ...Overcurrent Protection Required 30 Amp 15 per platen 10 amp pump Temperature Sensor 100 platinum RTD Index of Protection with case closed IP 67 Design of Protection with case open IP 66 Ancillary Item...

Page 4: ...ply with the following in part or full where relevant AS NZS 3000 2007 Electrical Installations Australian New Zealand Wiring Rules AS NZS 3007 2013 Electrical equipment in mines and quarries Surface...

Page 5: ...ould perform all maintenance of the electrical components of the temperature control panel 2 All of the electrical components contain live circuits Do not open or service any of the electrical equipme...

Page 6: ...er Supply Connector 1REC 2 Main Breaker 1CB 3 Platen Switch x2 24 30SS 4 Platen Temperature Control x2 18 25TC 5 Platen Connector x2 5 11REC 6 Alarm over temperature audible 73ABU 7 Emergency Stop Swi...

Page 7: ...Turn the top and bottom platen switches to the 0 off position 1 Install a suitable electrical connector to the power supply cable Refer to the electrical specifications indicated on the serial plate...

Page 8: ...under 55ms If the earth fault system does not trip LOCK this box out and have it repaired immediately This should be checked every time the T4P GF system is used If the system has been tripped on its...

Page 9: ...t 2 After changing the SET VALUE Turn the RESET Switch to off then back on Failure to do this may cause the temperature to overshoot the set point Important The maximum recommended operating temperatu...

Page 10: ...emitting diode will continue to flash on and off to maintain SET VALUE temperature Start timing the cure when SET VALUE is reached 7 After the cure time turn the controller switches to the 0 off posi...

Page 11: ...ny of the cables are not safe to use contact your maintenance department and or Shaw Almex for repair or replacement instructions 5 Check the cable plugs and receptacles for signs of wear or condition...

Page 12: ...mediately VOIDS warranty SAFETY Disconnect The Power Supply 1 Remove the 8 screws around the perimeter of the face panel and carefully lift the chassis out of the case The chassis fits very closely in...

Page 13: ...AT diode will flash until auto tuning is complete After set point has been reached it may take approximately 20 minutes for the AT diode to stop flashing It is necessary to wait for the AT diode to st...

Page 14: ...nnection in cable or platen connector 1 This usually means an RTD probe is an incorrect type has failed or the signal is not getting to the temperature controller 2 This shows earth fault condition ha...

Page 15: ...instruction manual 3 Faulty relay 3 Disconnect power supply and open control cabinet Using an Ohmmeter check for continuity between terminals L and T on the suspect relay If there is continuity relay...

Page 16: ...ues Wed Thur Fri Sat Sun Complete system functionality check see Daily Prestart Inspections Sec 8 Electrical cable and cords are in good working order and not damaged Receptacle and locking clamp cond...

Page 17: ...Daily Testing Sec 8 X X X X Electrical cable and cords are in good working order and free of damage and visibly labeled check continuity of the cables X X X X Receptacle and Locking Clamp Condition I...

Page 18: ...work loads and conditions Contact Almex for instructions X X Check for proper temperature controller readings Contact Almex for instructions or have The Technician check during inspection X X Check fo...

Page 19: ...T4PGF1 INSTRUCTION MANUAL Page 19 SHAW ALMEX INDUSTRIES LIMITED June 14 2017 12 RECEPTACLE PIN EXPLANATION Platen receptacle Pump Receptacle Ground Pin Pilot Pin Power Pins Voltage Coding Pin...

Page 20: ...zation and documentation prior to returning goods to the factory The service department may be reached at the above numbers 12 3 Guarantee Your ALMEX vulcanizing equipment is guaranteed against defect...

Page 21: ...T4PGF1 INSTRUCTION MANUAL Page 21 SHAW ALMEX INDUSTRIES LIMITED June 14 2017 14 WARRANTY...

Page 22: ...960 008 Triple Fuse Holder 9FU 3 26900 026 Step Down Transformer Fuses STER 13 26728 021 Small Terminal 1 26728 025 Rail 3 1 32 Long 38340 GTER 6 26728 048 Ground Terminal TER 3 26728 040 Small Termin...

Page 23: ...Component Part Information ITEM QTY PART NO DESCRIPTION 1REC 1 26766 014 Male Inlet Plug 1 CB 1 26920 034 Breaker 1 CB 1 R6545 Aluminum Breaker Plate 1 CB 1 26373 022 Breaker Seal Cover 1 CB 2 28600 0...

Page 24: ...018 Base Pump 1 Lever 39REC 1 26772 026 Female Insert Crimp PL79 80 1 29301 016 Tri Colour Pilot Light 47PB 1 46600 026 Red Push Button Switch 47PB 1 29307 006 Base Red Light Module 47PB 1 26500 026...

Page 25: ...T4PGF1 INSTRUCTION MANUAL Page 25 SHAW ALMEX INDUSTRIES LIMITED June 14 2017 16 ELECTRICAL DRAWINGS...

Page 26: ...T4PGF1 INSTRUCTION MANUAL Page 26 SHAW ALMEX INDUSTRIES LIMITED June 14 2017...

Page 27: ...T4PGF1 INSTRUCTION MANUAL Page 27 SHAW ALMEX INDUSTRIES LIMITED June 14 2017...

Page 28: ...T4PGF1 INSTRUCTION MANUAL Page 28 SHAW ALMEX INDUSTRIES LIMITED June 14 2017...

Page 29: ...T4PGF1 INSTRUCTION MANUAL Page 29 SHAW ALMEX INDUSTRIES LIMITED June 14 2017 TEST PLUG SCHEMATICS Part 46047 004...

Page 30: ...T4PGF1 INSTRUCTION MANUAL Page 30 SHAW ALMEX INDUSTRIES LIMITED June 14 2017...

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