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RC3-LOG & RC3P-LOG INSTRUCTION MANUAL 

 

 

Page 

5

 

 

SHAWALMEX-EUROPE BV

 

 

 RC3-LOG & RC3P-LOG INSTRUCTION MANUAL SEPT 2018 

 
 

 

 

 

3. 

SAFETY 

Your ALMEX Temperature control panel has been designed to provide safe, efficient, trouble-free service for 
many years.  Component design and material selection have been carefully considered to ensure operator safety 
and our manufacturing procedures provide a consistent, high-quality product. 

The material that is presented in this operating manual has been compiled to provide direction for operating 
personnel so that the maximum effectiveness of the temperature control panel can be achieved and so that there 
is a complete understanding of correct operating procedures. 

PLEASE READ CAREFULLY

 

The following safety precautions should be read carefully and understood thoroughly before you set-up or 
operate your temperature control panel.  Failure to follow these precautions may result in personal injury and/or 
equipment damage.  All operating personnel should be trained in the proper operation of the temperature control 
panel. 

The risks associated with operating the temperature control panel are identified throughout this manual with 
pictograms.  

3.1. 

Definition of Pictograms 

 

Electrical Hazard 

Burning Hazard 

3.1.1.  Electrical Hazard 

1.

 

A qualified electrician should perform all maintenance of the electrical components of the temperature 
control panel. 

2.

 

All of the electrical components contain live circuits. Do not open or service any of the electrical equipment 
without disconnecting the main power supply. 

3.

 

Incorrect voltage and phase may result in component damage and create a fire hazard. 

4.

 

Equipment power supplies must be properly grounded or a severe shocking hazard may result. 

5.

 

Avoid using equipment in wet surroundings or a severe shocking hazard may result. 

6.

 

If any cable or connectors are damaged, they must be replaced or a fire and shock hazard may result. 

3.1.2.  Burning Hazard 

There is not a burning hazard with the temperature control panel itself, however, improper use or component 
failure could result in the vulcanizer overheating. Always use an Almex temperature control panel when 
operating the vulcanizer and never leave the vulcanizer operating while unattended. 

3.2. 

Limitation of use 

This equipment has been designed to control the temperature of an ALMEX conveyor belt vulcanizer. The 
process of vulcanizing is done by applying a combination of heat and pressure on the product for a certain 
period of time. The RC3(P)-LOG temperature control panel operates within a range of 32 

F- 400 

F (0 

C to 

200 

C) though a maximum of 325 

F (163

C) is recommended for long life of most heating elements. Refer to 

the vulcanizer manual for platen limitations. An Almex temperature control panel must be used with an Almex 
vulcanizer and the vulcanizer should never be allowed to operate while unattended. Other use is not allowed 
without the written permission of Shaw-Almex. 

 

 

 

 

Summary of Contents for RC3-LOG

Page 1: ...ATALOGGING TEMPERATURE CONTROL PANEL This manual was prepared to present the correct methods and procedures of operating and maintaining your ALMEX TEMPERATURE CONTROL PANEL Read this manual carefully...

Page 2: ...Platen Temperature 7 5 1 2 Protecting Temperature Controller Settings 5 2 1 Set the Timer 10 5 3 Heating the Vulcanizer 11 5 3 1 Manual Heating 12 5 4 Temperature Control 12 6 MAINTENANCE 12 6 1 Open...

Page 3: ...RC3P LOG Serial Number Weight 15 kg Voltage 380 420 volt Phase 3 Cycle Hertz 50 60 Amperage Maximum Per Platen 16 Amp Total 32 Amp Circuit Overcurrent Protection Required 32 Amp Temperature Sensor 100...

Page 4: ...LOG Year of Construction 2018 has been manufactured using the following transposed harmonized European Standards EN 60204 1 Safety EN 50081 1 Emissions EN55011 EN 50082 1 Immunity EN61000 4 2 3 4 5 a...

Page 5: ...mperature control panel 2 All of the electrical components contain live circuits Do not open or service any of the electrical equipment without disconnecting the main power supply 3 Incorrect voltage...

Page 6: ...T 2018 4 ASSEMBLY 4 1 Unpacking Carefully unpack temperature control panel from the box and inspect for damage Any damages or shortages should be reported to the carrier and or SHAW ALMEX EUROPE BV 4...

Page 7: ...ure set points for top and bottom platen The temperature controller has many other settings that have been set by the factory The operator interface consists of a display screen and four navigation pu...

Page 8: ...in many cases allowing the user to select one from a number of alternative values within menu items Theses keys are also used to navigate through the virtual keyboards and number pads used to enter te...

Page 9: ...Platen Temperatures Push the page button untill the Process overview screen Figure 5 is shown Push the scroll button and the raise lower buttons to select the setpoint or dwelltime that needs to be c...

Page 10: ...can be set to the desired value Once the desired value has been reached push the scroll button once more to enter the new value Pushing the page button will lock the new temperature value Important Th...

Page 11: ...sq cm before heating 3 Press the blue TIMER RESET button at the timer Setting the A M button to A will start the heat cycle 4 Turn the A M switch to the A on automatic position to begin heating the vu...

Page 12: ...otherwise excessive temperatures will occur 3 The parameters can be adjusted so that set point is reached in the fastest possible time straight line heating but this will cause the temperature to ove...

Page 13: ...calibration unless the controller the heating element or the temperature sensor is changed Refer to the special autotuning instructions for autotuning your RC3 P log controller 7 TROUBLESHOOTING This...

Page 14: ...iving incoming power and is receiving a signal from the controller but is not sending outgoing power then that relay is faulty and must be replaced 7 Loose connection in cable or platen connector 7 Re...

Page 15: ...ture controller 2 Refer to ALMEX NANODAC instruction manual Replace temperature controller 8 Service 8 1 Emergency Service Contact Service Department Telephone 31 652 667 301 Fax 31 842 202 967 Mail S...

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