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RC3-LOG & RC3P-LOG INSTRUCTION MANUAL 

 

 

Page 

13

 

 

SHAWALMEX-EUROPE BV

 

 

 RC3-LOG & RC3P-LOG INSTRUCTION MANUAL SEPT 2018 

 
 

 

 

Note:

 The temperature controller is a snap in module that can be replaced with a + blade screwdriver, and is a 

recommended spare part. If you have ordered a spare controller, it will be factory set to an average value that 
will control your platen reasonably well. 

Auto Tune

 should still be done as follows. 

An external means of checking the platen temperature is required.  A portable temperature test meter with at 
least two leads is best to conduct the calibration tests.  These may be purchased from

 Shaw-Almex. 

1.

 

Install a section of belting large enough to cover the platen area. 

2.

 

Install the temperature meter sensors above and below the belting, 8 inches (200 mm) from the electrical 
connector.  That is where the platen temperature sensor is located. Cut a groove in the belting to prevent 
damage to both sensors and platens. 

3.

 

Assemble the vulcanizer and pressurize to 5 psi (0.3 kg/cm2). 

6.3.1.  Auto Tune 

The temperature controller has an AUTO TUNE (AT) function that calibrates the controller with the heating 
element and the temperature sensor.  The controller has been calibrated at the factory and will not require 
calibration unless the controller, the heating element or the temperature sensor is changed. Refer to the special 
autotuning instructions for autotuning your RC3(P)-log controller.  

 

 

 

 

 

 

 

7. 

TROUBLESHOOTING 

This controller has many capabilities other than those used for the Almex Temperature control panel. Adjust 
only those settings described above. Other adjustments may result in the control box being inoperable. For 
detailed instruction of the ALMEX NANODAC controller, refer to the ALMEX NANODAC  instruction 
manual supplied with this temperature controller. 

7.1. 

No Display on Temperature Controller 

FAULT 

CORRECTION 

1. 

 

Power supply is faulty. 

1. 

 

Check the supply cables and power supply connection. 

2. 

 

Control circuit fuse has 
opened. 

2. 

 

Disconnect power supply, open the control cabinet, 
correct the fault in the control circuit and replace the fuse. 

 

7.2. 

Error Display on Temperature Controller 

FAULT 

CORRECTION 

1. 

 

Loose connection in cable or 
platen connector. 

1. 

 

Remove electrical connector insert from housing and 
tighten all connections. 

2. 

 

RTD temperature sensor is 
faulty. 

2. 

 

Measure the resistance between pins 4-5 and 4-6 on the 
platen electrical connector. Depending on the platen 
temperature, the resistance should be between 100-170 
Ohms. Replace sensor as described in the vulcanizer 
manual. The wires should be protected from moisture by 
using a small amount of silicone in the back of the insert 
terminal to seal the connection. 

Summary of Contents for RC3-LOG

Page 1: ...ATALOGGING TEMPERATURE CONTROL PANEL This manual was prepared to present the correct methods and procedures of operating and maintaining your ALMEX TEMPERATURE CONTROL PANEL Read this manual carefully...

Page 2: ...Platen Temperature 7 5 1 2 Protecting Temperature Controller Settings 5 2 1 Set the Timer 10 5 3 Heating the Vulcanizer 11 5 3 1 Manual Heating 12 5 4 Temperature Control 12 6 MAINTENANCE 12 6 1 Open...

Page 3: ...RC3P LOG Serial Number Weight 15 kg Voltage 380 420 volt Phase 3 Cycle Hertz 50 60 Amperage Maximum Per Platen 16 Amp Total 32 Amp Circuit Overcurrent Protection Required 32 Amp Temperature Sensor 100...

Page 4: ...LOG Year of Construction 2018 has been manufactured using the following transposed harmonized European Standards EN 60204 1 Safety EN 50081 1 Emissions EN55011 EN 50082 1 Immunity EN61000 4 2 3 4 5 a...

Page 5: ...mperature control panel 2 All of the electrical components contain live circuits Do not open or service any of the electrical equipment without disconnecting the main power supply 3 Incorrect voltage...

Page 6: ...T 2018 4 ASSEMBLY 4 1 Unpacking Carefully unpack temperature control panel from the box and inspect for damage Any damages or shortages should be reported to the carrier and or SHAW ALMEX EUROPE BV 4...

Page 7: ...ure set points for top and bottom platen The temperature controller has many other settings that have been set by the factory The operator interface consists of a display screen and four navigation pu...

Page 8: ...in many cases allowing the user to select one from a number of alternative values within menu items Theses keys are also used to navigate through the virtual keyboards and number pads used to enter te...

Page 9: ...Platen Temperatures Push the page button untill the Process overview screen Figure 5 is shown Push the scroll button and the raise lower buttons to select the setpoint or dwelltime that needs to be c...

Page 10: ...can be set to the desired value Once the desired value has been reached push the scroll button once more to enter the new value Pushing the page button will lock the new temperature value Important Th...

Page 11: ...sq cm before heating 3 Press the blue TIMER RESET button at the timer Setting the A M button to A will start the heat cycle 4 Turn the A M switch to the A on automatic position to begin heating the vu...

Page 12: ...otherwise excessive temperatures will occur 3 The parameters can be adjusted so that set point is reached in the fastest possible time straight line heating but this will cause the temperature to ove...

Page 13: ...calibration unless the controller the heating element or the temperature sensor is changed Refer to the special autotuning instructions for autotuning your RC3 P log controller 7 TROUBLESHOOTING This...

Page 14: ...iving incoming power and is receiving a signal from the controller but is not sending outgoing power then that relay is faulty and must be replaced 7 Loose connection in cable or platen connector 7 Re...

Page 15: ...ture controller 2 Refer to ALMEX NANODAC instruction manual Replace temperature controller 8 Service 8 1 Emergency Service Contact Service Department Telephone 31 652 667 301 Fax 31 842 202 967 Mail S...

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