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Clamping with clamping tool Pok-It II

– When  using  clamping  tool  PoK-It  II,  bend  clamping

band  (306)  after  clamping  at  the  clamping  band
buckle  by  swinging  the  clamping  tool  so  that  the
band  cannot  glide  back  through  the  buckle.  After
bending  at  the  clamping  band  buckle,  the  clamping
band  must  be  sheared  with  sheet  metal  shears  and
the cutting edges deburred (please refer to Figure 12
below).

Figure 12: Bending and shearing of the clamping band.

B

Check  whether  the  clamping  band  is
bent  so  that  it  cannot  glide  back

through  the  clamping  band  buckle  (please  refer  to
Figure 12 above). If this was not achieved, the clamping
band must be removed and replaced by a new one.

7.2.2.4 Mounting the coupling rod and drive-side joint

– Mount  drive-side  joint  as  described  under  Section

7.2.2.3 above against the drive shaft (118) and/or hol-
low shaft (125).

– In doing so, push coupling rod into the joint head of

the drive shaft (118) and/or hollow shaft (125).

– Secure retaining sleeve (304) as depicted with a cen-

ter punch mark.

– Mount  cover  sleeve  (308),  fill  joint  space  with  joint

lubricant (305) and fix clamping bands as described.

– Insert gasket for discharge casing (511).

– Push discharge casing (504) over the rotor (401). In

doing  so,  make  sure  that  the  precision-machined
rotor is not damaged.

– Fix  discharge  casing  (504)  with  hexagon  screws

(617), spring ring (619) and hexagon nuts (618) to the
bearing bracket (110) and/or lantern (122).

– Tighten  socket-head  cap  screw  (620)  and  check  by

means of hexagon nut (626).

Note: 

Prior to tightening the socket-head cap screw

(620), attend to proper position of the connections in
the  shaft  sealing  housing  (204)  and/or  mechanical
seal housing (214).

– Mount vent line for mechanical seal (224).

7.2.2.5 Mounting the stator

– Prior to mounting, coat stator (402), rotor (401) and

O-ring  (517)  with  lubricant  (silicon  oil,  Polydiol,  soft
soap or the like).

B

Do not use ordinary oil.

– Mount stator (402) on the rotor (401).

Note: 

In case of stiffness, simultaneously turn stator

(402)  by  means  of  chain  tongs.  For  these  purposes,
fix drive shaft (118) and/or hollow shaft (125).

– Mount O-ring (517) and stator shell (516).

– Screw  up  discharge  casing  (504),  stator  (402)  and

suction cover (505) with the tie rods (611) and hexa-
gon  nuts  (609).  In  doing  so,  uniformly  tighten  hexa-
gon screws.

Wrong

Clamping band
(306) too tight.
Sleeve is dam-
aged/sheared.

Figure 10: Clamping of clamping bands.

– Check  whether  on  the  entire  circumference  of  the

cover  sleeve  (308),  the  clamping  band  (306)  lies  in
the sleeve groove.

– Slowly  turn  clamping  tool  upwards  through  approx.

60

h

until the shearing hook grips behind the clamping

band buckle (please refer to Figure 11 below).

– Tighten pressure screws by hand until the clamping

band is firmly clamped.

Figure 11: Shearing of the clamping band.

– By means of a spanner or ratchet, turn pressure

screw clockwise until the clamping band is sheared.

B

If the clamping band is slightly lifted
on  the  sheared  side,  this  must  be

compensated for by careful realignment. Hammering
or  beating  against  the  clamping  band  buckle  is  not
permitted  as  otherwise,  there  may  be  a  danger  of
sleeve damage.

Note: 

In  case  of  clamping  bands  of  Hastelloy  mate-

rial,  shearing  with  the  clamping  tool  is  not  possible.
After bending at the clamping band buckle, the clam-
ping band must be sheared by means of sheet metal
shears and the cutting edges deburred (please refer
to Figure 12 below).

Series SLTP, SETP, SNTP, SLTBP, SETBP, SNTBP

ALLWEILER

a

13

Note: 

Proper clamping of the clamping bands (306) is

shown in Figure 10.

Correct

Clamping band
(306) has
slightly drawn in
sleeve outside
and fits tight.

Wrong

Clamping band
(306) too loose,
may glide down.

Summary of Contents for SETBP Series

Page 1: ...ning these operating instructions must by all means be read by the fitter as well as the pertinent expert person nel customer and must always be available at the place of installation of the machine p...

Page 2: ...according to Section 1 General of the operating instructions The limit values given in the data sheet must by no means be exceeded 3 Transportation and intermediate storage 3 1 Packing The symbols app...

Page 3: ...Nominal diameters The nominal diameter of the suction line should be designed according to the nominal pump branch dia meter In case of considerable deviations please contact the factory 5 5 2 Suppor...

Page 4: ...nd properties of the flushing sealing liquid B Any liquid may be used as sealing flushing liquid in consideration of the corrosion resistance of all contacted parts and the consistency with the medium...

Page 5: ...fer to the Dismounting and Mounting Instructions 5 6 2 4 Dry run protection After start up it must be ensured that the flow of liquid on the suction side is never completely interrupted in order to pr...

Page 6: ...ioning of the stuffing box after re packing Prior to commissioning the stuffing box must be only slightly tightened During pump starting 50 to 200 drops in a minute are admissible as seepage quan tity...

Page 7: ...5 pieces 168 1 x 08 037 0400 100 2 58 42 x 8 400 1 200 1 200 2 100 1 5 pieces 211 8 x 10 037 100 2 73 53 x 10 720 1 380 1 380 2 550 1 200 1 5 pieces 208 4 x 10 052 0650 200 2 72 52 x 10 720 1 380 1 3...

Page 8: ...to commencing the dismounting the following operations must be performed Disconnect power supply cable from the motor Motor must not be capable of being started All shut off elements in the discharge...

Page 9: ...ical seal single acting Withdraw mechanical seal housing 214 with atmos phere side stationary seal ring of the mechanical seal 219 from the hollow shaft 125 Note Particularly see to it that the casing...

Page 10: ...e of models P02 P12 including flushing ring 208 and in case of models P03 P13 and P04 P14 including lantern ring 209 from the shaft sealing housing 204 In case of a model with shaft wear sleeve pull s...

Page 11: ...pplied as described below 1 Fill hollow spaces between the rolling bodies up to approx 30 to 50 with grease 2 Scrape off excessive grease most suitably with your fingers do not use any metallic object...

Page 12: ...eve and fill the space in the joint with Allweiler Spezialgelenk l Type B or l ET 15 10 ISO 460 of Tri bol Lubricants GmbH M nchengladbach Germany If used for foodstuffs with Allweiler Spezialgelenk l...

Page 13: ...2 5 Mounting the stator Prior to mounting coat stator 402 rotor 401 and O ring 517 with lubricant silicon oil Polydiol soft soap or the like B Do not use ordinary oil Mount stator 402 on the rotor 401...

Page 14: ...y only original spare parts delivered by us may be kept on stock and instal led In this connection we refer to the statements made under Section 2 7 above For spare parts replacement parts orders the...

Page 15: ...Series SLTP SETP SNTP SLTBP SETBP SNTBP ALLWEILER a 15 For the sectional drawings and parts list please refer to pages 16 19...

Page 16: ...seal drive side R 1 122 3 Lantern 1 123 3 Pin 1 125 3 Hollow shaft R 1 138 1 Grease quantity regulator 1 141 3 Lubricating paste 201 4 T head bolt 2 202 4 Self locking nut 2 Part No Denomination Qty...

Page 17: ...t R r 0 306 Clamping band R r 4 307 Coupling rod R r 1 308 Cover sleeve R r 2 Part No Denomination Qty 401 Rotor R r 1 402 Stator R r 1 502 12 Screw plug 1 503 12 Sealing ring 1 504 Discharge casing 1...

Page 18: ...3 however without shaft wear sleeve G18 and G19 Mechanical seal double acting non balanced direction independent with shaft wear sleeve G08 and G09 as G18 and G19 however without shaft wear sleeve 1 N...

Page 19: ...thread to DIN 13 Pipe thread to DIN 2999 Stuffing boxes P14 and P04 Mechanical seals G18 and G19 and G08 and G09 n standard direction of flow N possible direction of flow Stuffing boxes P13 and P03 M...

Page 20: ...n bodies in pump disas semble pump remove foreign bodies replace defective parts Stator and rotor worn disassemble pump replace defective parts Joint parts f g and or drive shaft and or shaft wear sle...

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