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Alltrax SR48300, Operator'S Manual, Page: 2 / 32

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Alltrax SR48300 Operator'S Manual Download Page 2

Contact Alltrax:

Phone:  

541-476-3565

Fax:  

541-476-3566

Email:

Tech Support:  

[email protected]

Orders:  [email protected]

Shipping:   [email protected]

General Inquires: 

[email protected]

Website:

http://www.alltraxinc.com

Facebook:

http://www.facebook.com/AlltraxInc

Twitter:

http://www.twitter.com/Alltraxinc

Summary of Contents for SR48300

Page 1: ...t r a x i n c c o m Alltrax Inc 1111 Cheney Creek Road Grants Pass OR 97527 Ph 541 476 3565 Fax 541 476 3566 Web Site http www alltraxinc com Twitter AlltraxInc Operators Manual SR ALLTRAX INC 2016 A...

Page 2: ...ail Tech Support helpdesk alltraxinc com Orders orders alltraxinc com Shipping shipping alltraxinc com General Inquires info alltraxinc com Website http www alltraxinc com Facebook http www facebook c...

Page 3: ...GS 14 PRE 1994 EZGO 15 1994 AND NEWER EZGO 16 1994 AND NEWER CLUB CAR 17 YAMAHA G8 G9 G14 G16 18 GENERIC SERIES WITH REVERSE 19 GENERIC SERIES W O REVERSE 20 CONTROLLER DIMENSIONS 21 FAN COVER OPTIONA...

Page 4: ...eing charged Disconnect batteries before installing or working on the controller Wear safety glasses Because hydrogen can build up due to gassing from the batteries work in a well ventilated area Make...

Page 5: ...y damage or injury as a result of use of the motor controllers in a non traction or process motor application WARNING Use of this product for other than these specified uses may be highly dangerous an...

Page 6: ...6 SR OPERATORS MANUAL SR LAYOUT M USB Port STATUS LED B B SOL Blk REVERSE Blue THROT 1 USER Green KSI Red THROT 2...

Page 7: ...00 1 5min 300 150 SR72500 500 5751 500 400 210 Type Series Motor Controller Operating Frequency 18kHz Controller Voltage KSI Reverse SR48XXX 12 48V nom 62V max SR72XXX 12 72V nom 90V max Controller Op...

Page 8: ...INSTALLATION Battery Voltage Resistor 12 36V 220 250 Ohm 10W 48V 470 Ohm 10W 72V 1000 Ohm 10W Diode Resistor Resistor Diode Mounting Contactor Size Diode Diode Current 70A 200A Solenoid 1N4004 1A 400...

Page 9: ...igher amperage controllers 600A it is suggested that a change over contactor set up be used These are large enough to handle the higher currents without over heating the contacts and they provide the...

Page 10: ...nect of the battery pack in the case of the an emergency In order to be effective the solenoid needs to be properly rated for the current that will be drawn from the batteries It is VERY important tha...

Page 11: ...e 200 AMP 600amp Inrush Use with 300 and 400 AMP Controllers Heavy Duty 200 AMP 800A surge Use with 300 to 500 AMP Controllers Heavy Duty 400 AMP 1000A surge Use with 500 and 600 AMP Controllers Sugge...

Page 12: ...m Fuse terminal hardware Any application where there is a battery pack a fuse must be installed A fuse will open the battery circuit and prevent any serious damage from occurring The fuse should be in...

Page 13: ...l Wiring Signal wires should be keep as short as practical Care should be taken to protect the wires sharp edges and rubbing Consider the use of split loom or braided wire sheathing Fasten bundles sec...

Page 14: ...14 SR OPERATORS MANUAL INSTALLATION DRAWINGS See our Website more drawings Full Sized Updated Other OEM Drawings More Generic Wire Diagrams Non Standard Throttle Wiring...

Page 15: ...15 http www alltraxinc com PRE 1994 EZGO...

Page 16: ...16 SR OPERATORS MANUAL 1994 AND NEWER EZGO...

Page 17: ...17 http www alltraxinc com 1994 AND NEWER CLUB CAR...

Page 18: ...18 SR OPERATORS MANUAL YAMAHA G8 G9 G14 G16...

Page 19: ...19 http www alltraxinc com TAYLOR DUNN GENERIC WIRING...

Page 20: ...20 SR OPERATORS MANUAL GENERIC SERIES WITH REVERSE...

Page 21: ...21 http www alltraxinc com GENERIC SERIES W O REVERSE...

Page 22: ...22 SR OPERATORS MANUAL Generic Series w SW202 Reverse...

Page 23: ...23 http www alltraxinc com Generic Permanent Magnet...

Page 24: ...24 SR OPERATORS MANUAL Permanent Magnet no Reverse...

Page 25: ...25 http www alltraxinc com CONTROLLER DIMENSIONS Note Customer and Power Connectors vary depending on controller model For sizing and mounting reference only...

Page 26: ...s an optional Fan Cover This cover comes standard on the 500A 600A controllers Installation 1 Plug Fan Cover into controller fan port See picture 2 Fasten cover down with the four 4 supplied screws No...

Page 27: ...imple toggle switch see drawings for wiring User personality profiles are programmed via the Alltrax Toolkit software Adjustable settings include Max Motor Amps Max Battery Amps Max Forward Motor Spee...

Page 28: ...f the controller does need to be programmed it can be done via a USB A to B cable and the Alltrax Toolkit program Visit our website for more information on programming the controller including the All...

Page 29: ...rogramming mode Solid Yellow Light Throttle is wide open and the controller is NOT in Current Limit Blinking Yellow Light Throttle is wide open but the controller is in Current Limit Error Codes SR er...

Page 30: ...e Failure B voltage and KSI voltage differ by more than 5v Stuck solenoid Under Temp Busbar Temperature reads less than 20 o C High Throttle Over range High Throttle Under range High Side of throttle...

Page 31: ...Alltrax assumes no liability for applications assistance or customer product design Customers shall be responsible for evaluating the appropriateness of the use of any Alltrax product in any applicat...

Page 32: ...DOC113 014 E_OP SR Operators Manual doc ALLTRAX INC 2016 All Rights Reserved...

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