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KEENAN MechFiber300 Operator’s Manual

Revision F01 06

March 2020

15 Contact Details

Head Office
Alltech Farming Solutions Limited (KEENAN)

Borris, Co. Carlow, R95 K223 Ireland.

Tel:

+353 (0) 59 9771200

Fax:

+353 (0) 59 9771227

Website:

alltech.com/keenan

Email:

[email protected]

Alltech’s Global Headquarters

3031 Catnip Hill Road, Nicholasville, KY 40356, United States of America

Tel:

859-885-9613

Website:

alltech.com/keenan

Email:

[email protected]

Alltech Farming Solutions (UK) Limited KEENAN

Ryhall Road, Stamford, Lincolnshire, United Kingdom, PE9 1TZ

Tel. Administration:

0800 587 3296

24 hr Service:

0800 587 3296

Fax:

0844 358 3880

Website:

alltech.com/keenan

Email:

[email protected]

KEENAN Australia

53 Pratts Part Road, Bendigo, East Bendigo Vic 3550, Australia

Sales, Service and Parts: 1800 KEENAN (1800 533 626)
Website:

alltech.com/keenan

Email:

[email protected]

KEENAN New Zealand

A division of JK Engineering
50a Kereone Road, Morrinsville 3371, Waikato, New Zealand

Sales, Service and Parts: 1800 KEENAN (1800 533 626)
Website:

alltech.com/keenan

Email:

[email protected]

KEENAN Canada Inc.

20 Cutten Place, Guelph, Ontario N1G 4Z7, Canada

Tel: 519 763 3331
Fax: 519 763 5682
Website:

alltech.com/keenan

Email:

[email protected]

Summary of Contents for 30L100

Page 1: ...KEENAN MechFiber300 Operator s Manual 1 Revision F01 06th March 2020 Operator s Manual MechFiber300 KEENAN MechFiber300 Operator s Manual Effective from model 30L100 Revision F01 06th March 2020 ...

Page 2: ...g and replacement 29 8 5 Maintenance of Bale handler models 29 8 6 Shear bolts 30 8 7 Nuts and bolts 31 8 8 Tyres 31 8 9 Wheels 32 8 10 Rear Feed Out Elevator where fitted 32 8 11 Side Feed Out Elevator where fitted 33 9 Maintenance Checklist 34 10 Specifications 35 PART II Spare Parts 11 Parts List 36 11 1 Hydraulic System parts 37 11 2 Chassis parts 38 11 3 Front Cover parts 39 11 4 Standard Fee...

Page 3: ...KEENAN MechFiber300 Operator s Manual 3 Revision F01 06th March 2020 PART I Service and Maintenance ...

Page 4: ...s and types The minimum moving parts ensure a robust machine with high mechanical efficiency Simple routine maintenance and correct operation will deliver many years of service However in the event of unforeseen problems KEENAN s world class service means you can be assured of a prompt solution This manual has been designed to present the information you need to operate and maintain your machine M...

Page 5: ...he KEENAN MechFiber Bale handler machines are subject to International patents including the following Europe E0 833 558 USA 5 967 433 Japan Pending Canada Pending Australia 691418 New Zealand 305943 South Africa 96 3148 WARNING Read the Safety section Section 5 before attempting to operate the machine WARNING Texts with this symbol contain safety information They warn you of serious dangers possi...

Page 6: ...eep a safe distance from the machine Stay clear of sharp blades Do not open or remove safety guards while the machine is connected to the tractor Shut off the engine and remove the key before performing maintenance or repair work on the machine Never reach into the rotating auger Danger of entrapment Do not ride on the platform or ladder Look out for overhead power lines Apply the handbrake when p...

Page 7: ...lly placed knives to produce a consistent and thorough mix with all types of materials including baled silage hay or straw roots and liquids The angled paddles help mixing by sweeping the material from end to end The placement of the blades ensures the materials reach optimum size length without grinding it down and destroying the all important scratch factor of the forages producing a MechFiber m...

Page 8: ...or closed when the PTO is engaged paddles turning when material is in the machine 4 4 Maintenance Figure 1 KEENAN MechFiber300 Diet feeder Bale handler Option Shown A properly operated and maintained KEENAN Diet feeder will give years of trouble free operation Regular maintenance of the machine is essential both for long machine life and also to meet the warranty requirements Refer to instructions...

Page 9: ...but ultimately safe operation requires the vigilance of the operator and an understanding of potential safety hazards The machine is designed to be used as a mixer chopper wagon for mixing animal feeds It should not be used for any other purpose which will affect its performance or safety Figure 2 KEENAN MechFiber Rear View WARNING The operator is responsible for the safe operation of the machine ...

Page 10: ... rotation is marked on the front cover Always use a well maintained PTO shaft and keep the safety covers in good condition i Ensure all trailing leads hoses etc are well clear of the PTO j Never operate the PTO in ground speed mode or drive the PTO in reverse k Make sure all covers guards are fitted and closed correctly Never remove guards when the Diet feeder is connected to the tractor l Ensure ...

Page 11: ... underneath the body to allow water escape Always disconnect PTO shaft from the tractor and stand on suitably safe ladder or platform Do not to climb on top of machine or into the Mixing Chamber v It is recommended that only KEENAN trained and qualified maintenance personnel enter the mixing chamber In the case of an untrained person entering the mixing chamber at the very minimum the following pr...

Page 12: ...and or auger chamber by loading in 200 300 kg of silage or 50 kg of straw and allow the machine to mix before unloading in the normal manner Note When mixing soda grain the maximum gross load that can be mixed in the KEENAN MechFiber300 is 3 800 kg The soda grain process can be completed using a KEENAN mixer but before treatment on your farm make sure you are adhering to local animal feed legislat...

Page 13: ...r road work Loads are displayed in kilograms or lbs with scale increments of 5 kg 10 lbs The unit is capable of measuring up to 18 140 kg 39 999 lbs with the appropriate weight bars The system is maintenance free being fully electronic with no moving parts All components are sealed against moisture and dust and are resistant to frost and corrosion The unit should however not be directly exposed to...

Page 14: ...actor as appropriate 4 Examine the mixing chamber to ensure that All blade covers have been removed All spare parts and foreign objects have been removed No damage has occurred during transport 5 Check the weigh box and ensure the power lead from the weighing system is either connected to the tractor battery via a direct fused line 7 pin plug or to a 12 volt battery located in the side box of the ...

Page 15: ...ke the hydraulic pressure normally seen in the valve chest feed pipe and so seals and or the valve chest itself may be damaged if oil flows in the wrong direction through the chest Typically the hydraulic return pipe on the valve chest is fitted with a one way flow valve to prevent oil from being fed to the valve chest in the wrong direction This is identifiable as a steel connection on the end of...

Page 16: ...ctory per the options below The main hitch assembly is a bolt on assembly and once the main setting is completed at the factory it may also be adjusted on farm by moving the assembly up or down within the bolt holes or turning the complete hitch over as it is suitable to operate facing either way up The complete range of options is shown below Note Care must be taken when adjusting the hitch heigh...

Page 17: ...l failure will result Due to the nature of the loading this may occur at load levels below that necessary to break the shear bolt The overall amount of material that can be chopped mixed in one load depends on the following Machine size Overall dry matter of the TMR The chop length and quality of the material added The loading procedure and loading order of the materials used this has a major effe...

Page 18: ...uality it increases the horsepower requirements and reduces the life of the machine The effectiveness and speed of chop is determined by The number of effective sharp and intact blades The dry matter of the material to be added The amount of pre chopping of material The loading sequence The total amount of material to be chopped The density of the bale Figure 7 Loading the KEENAN MechFiber Diet fe...

Page 19: ...ages to the front back and centre of the unit in alternate grabs during mixing Remove all twine wrap or polythene from bales Round or square bales should be split or broken into four pieces minimum Use front grab or forks as required Stop PTO before moving to the feed out area Mixing time will depend on chop length required Below is a guide to the correct loading order Consult your local InTouch o...

Page 20: ...ales to the centre of the unit with the flat end towards the top knife Allow minimum of two minutes for previous bale to chop down before adding another CAUTION Do not load more than one bale at a time Stop PTO before moving to the feed out area Mixing time will depend on chop length required Below is a guide to the correct loading order Consult your local InTouch office nutritionist for best load...

Page 21: ...ndler not dropped from a height or damage may occur 6 These times are achievable if the bale is loaded in the correct position and the loading method as described above is followed These times may vary slightly depending on the tightness of the bale and the behaviour of the bale when it is being chopped 7 When loading large square bales the method is to load the bale so that the sections lie acros...

Page 22: ...st results are achieved by chopping sufficient material for two days 7 9 Feeding out 1 Ensure that the VFC Door is still closed 2 Re engage the tractor PTO at idle increasing engine revs to between 1 400 and 1 600 rpm to achieve a paddle running speed of 6 8 rpm Allow the TMR to loosen and tumble for 15 20 seconds 3 Slowly open the VFC Door to maximum halfway then allow at least one minute before ...

Page 23: ...hould comply with DIN EN 853 When replacing hydraulic hoses always wear suitable protective equipment 8 1 Chains 1 Each week check the condition of the chain tension arms and adjust as required There are two chains used on the KEENAN MechFiber model The primary drive chain ASA100 drives the idler shaft and the auger shaft from the input shaft see Figure 9 and the secondary chain ASA140HS drives th...

Page 24: ...re 8 4 Wash off all dirt using paraffin Dry the chains before soaking overnight in oil and then refit Figure 9 Front panel of KEENAN MechFiber Diet feeder CAUTION Failure to maintain oil on the chains may reduce the working life by 90 Chain damage is not covered by factory warranty See Warranty section for more details It is also essential to monitor and maintain the required chain tension Chain t...

Page 25: ...ring in operation and is normal d Once tension is set tighten nut on retainer adjuster bolt in sequence below 1 Adjust Nut B against the outer face of the shoulder plate to achieve correct tension setting on the primary chain 2 Tighten Nut C against the inner face of the shoulder plate 3 Hold nut C with spanner and torque nut B to 320 Nm 4 Tighten Nut D against Nut C and torque to 320 Nm 5 Tighten...

Page 26: ...ure 10a d The bearing on the rear of the idler shaft F Figure 10a e Two main bearings at the rear of the KEENAN MechFiber G and H Figure 10b 2 Grease Fittings Each week apply grease to the following points with grease fittings there are up to 26 The points are as follows a Two pins and two bushes on the guillotine door lifting rams I J K and L Figure 11 b 18 grease fittings on the tandem axle asse...

Page 27: ...F01 06th March 2020 Figure 10a Front grease points Figure 10b Rear grease points Grease point F Grease point B2 Grease point B1 Grease point A Grease point E Grease point C2 Grease point C1 Grease point D1 Grease point D2 Grease point H Grease point G ...

Page 28: ...oints Figure 12 Tension arm grease points Rotor chain jockey Arm grease nipple Primary drive chain jockey arm grease nipple B Primary drive chain jockey arm grease nipple A Grease point 1 Ram for VFC Door VFC Door variable feed control door Grease point J Grease point K Grease point L Auger chamber ...

Page 29: ...nts individually 2 The M24 tine bolt locknuts should be checked for tightness they should be tight enough to prevent the tine from having any side movement but allow it fall under its own weight when let drop 3 The rubber buffer should also be checked for wear or signs of damage which may affect its shock absorption Optimum tine to top knife gap is 235 mm 10 mm see Figure 13 but may vary depending...

Page 30: ... the recommended grade shear bolt to be used with the KEENAN MechFiber300 Table 5 Shear bolt CAUTION Failure to use the correct grade of shear bolt can result in overload failure of the machine and will invalidate your warranty Machine type Shaft Shear Bolt MechFiber300 T60 M10 x 60 x 6 8 Load bumper assembly Bale handler tines Cradle arms Bale handler creel ...

Page 31: ...axles where fitted 8 8 Tyres 1 Each week check the tyres for wear and damage 2 Each week check the tyre pressures Optimum tyre pressures are shown in Table 7 This information is given as guidance If in doubt please contact KEENAN WARNING When refitting and re inflating tyre wheel assemblies a safety cage should be used to prevent possible injury Incorrectly fitted tyres are dangerous Please make s...

Page 32: ...entre of the wheel is properly located on the hub and hand tighten wheel nuts Lower the machine and tighten the nuts to the recommended torque using suitable equipment Check the wheel nuts for tightness after one hour of use repeating on a weekly basis 8 10 Rear feed out elevator where fitted An elevator system requires regular maintenance in order to achieve optimum performance Every week the ele...

Page 33: ... needs to be kept clean at all times in order to avoid feed building up and falling into the rollers during operation Do not allow old feed to build up on the sides of the belt Each week ensure that the bearings are greased see Figures 16 and 17 Ensure that the elevator is free moving in each direction and there is no feed caught in the slideways Replace belts and side rubbers when they become wor...

Page 34: ...elow Two on each brake rod four in total One on each brake arm two in total Tandem axle Tandem suspension assembly is fitted with 18 grease fittings where fitted Two on each brake rod one on each pivot eight altogether One on each brake arm four altogether One on each front spring pin four altogether One on each centre spring assembly pivot two altogether Guillotine door VFC Grease the door s hydr...

Page 35: ...d inspect wheel hub Replace worn parts redress and refit Blades Blades need to be kept sharpened This will have to be done without taking the temper over heating from the blades If the machine is operated with blunt blades it will cause major stress on the drive system Blades may have to be replaced when it is not practical to sharpen them 10 Specifications 10 1 Weight Table 8 Machine weights Note...

Page 36: ...KEENAN MechFiber300 Operator s Manual 36 Revision F01 06th March 2020 PART II Spare Parts ...

Page 37: ...raulic Brake Hose assembly 6 850 mm white tag 2 FP160 001 0095 1 Hydraulic Hose Arm assembly 3 702106 2 Hydraulic Feed Out Tray Hose assembly 5 252 mm 4 701512 1 Hydraulic Hose tractor to rear VFC Door Ram 5 701511 1 Hydraulic Hose tractor to front VFC Door Ram 6 701510 1 Hydraulic Hose front VFC Door Ram to rear VFC Door Ram Table 9 Hydraulic system ...

Page 38: ...e bolt 3 701881 1 Removable Stand retaining pin assembly 4 FP140 001 0048 1 Removable Drawbar Stand assembly 5 701162 1 R Clip 6 FP300 001 0133 1 Cranked hitch assembly 7 700305 4 M20 nyloc nut 8 700733 4 M20 flat washer 9 FP300 0001 0089 1 Handbrake ratchet assembly 2 10 702502 1 6 mm diameter handbrake cable 11 701161 4 U Bolt clamp 6 mm Optional Parts Jacks 704897 1 Hydraulic jack single acting...

Page 39: ...rd stay bar to Door bracket 5 EF1037 21 1 Door strap for inside of Front Guard 6 FP300 037 0024 1 Right side Front Guard Handle backing plate 7 700210 2 M8 x 25 bolt 8 700736 2 M8 washer 9 701363 1 Handles u shape 160 mm hole centres for Front Guards 10 700210 2 M8 x 25 bolt 11 700736 2 M8 washer 12 FP300 037 0018 1 Front Guard Lower Hinge assembly 13 700736 16 M8 washer 14 700210 8 M8 x 25 bolt 1...

Page 40: ...scription 1 FP300 037 0021 1 Left side Front Guard kook plate 2 FP300 037 0037 2 Weigh Box Arm mounting bracket washer 3 700241 2 M10 locknut 4 700729 4 M10 washer 5 FP300 037 0020 1 Weigh Box Arm mounting bracket assembly 6 700231 1 M10 x 50 bolt 7 700228 1 M10 x 35 bolt 8 FP300 037 0001 1 Fibreglass Front Guard LHS ...

Page 41: ...KEENAN MechFiber300 Operator s Manual 41 Revision F01 06th March 2020 11 4 Standard Feed Out Tray parts ...

Page 42: ...P160 006 0072 1 Feed Out Rubber Shroud rubber curtin 12 FP300 006 0095 2 Feed Out Door Shroud retainer 13 FP300 006 0096 2 Feed Out Door Shroud side retainer 14 700732 7 M16 flat washer 15 700736 6 M8 flat washer 16 700223 26 M8 nyloc nut 17 700210 2 M8 x 25 set screw HT 18 700249 4 M12 x 35 set screw 19 700208 4 M8 x 20 set screw 20 702111 2 M10 x 30 set screw 21 700729 6 M10 flat washer 22 70026...

Page 43: ...KEENAN MechFiber300 Operator s Manual 43 Revision F01 06th March 2020 11 5 Fold Down Tray parts ...

Page 44: ...KEENAN MechFiber300 Operator s Manual 44 Revision F01 06th March 2020 ...

Page 45: ... M12 x 40 set screw 15 700266 9 M12 locknut 16 700280 1 M16 x 80 bolt 17 700268 1 M16 x 100 bolt 18 700283 5 M16 locknut 19 700302 1 M20 x 90 bolt HT 20 700305 3 M20 nyloc nut 21 700729 1 M12 locknut 22 700730 18 M12 flat washer 23 700732 7 M16 flat washer 24 700733 3 M20 flat washer 25 701488 2 M20 x 110 bolt HT 26 700226 1 M10 x 30 cup head bolt 27 700269 1 M16 x 110 bolt 28 700274 2 M16 x 45 bo...

Page 46: ... assembly 2 700247 4 M12 x 30 bolt 3 700266 4 M12 nut 4 700297 8 M20 x 65 bolt 5 700842 2 70 mm flange bearing UCF 214 cast housing 6 701273 2 Rear Bearing cover 7 FP160 003 0015 4 Rear Access Slot cover plate 8 FP140 013 0002 1 Ladder assembly 9 FP280 003 0276 1 Adjustable Light assembly left hand side 10 FP280 003 0277 1 Adjustable Light assembly right hand side ...

Page 47: ...er 2 FP280 003 0273 1 LED Light Pod holder 3 706005 1 Rear LED Light left hand 706006 1 Rear LED Light right hand 4 706412 2 LED Light flat washer 5 706413 1 LED Light rubber buffer 6 FP280 003 0272 1 Stainless steel wear plate 7 FP280 003 0275 1 Light Pod locator pin 8 702869 1 M12 x 70 bolt 9 700731 3 M12 flat washer 10 700266 1 M12 locknut 11 700265 2 M12 hex nut 12 702256 5 M8 x 25 mm cup head...

Page 48: ...g system Item P N Qty Description 1 704412 2 DG Weigh Bar 969 0155 2 5 dia 10 7 m cable 2 704442 1 DG Weigh Bar 969 0157 2 5 dia 5 2 m cable 3 704869 6 M24 x 120 mm bolt 10 9 grade 2 mm thread pitch 4 700316 6 M24 flat washer 5 702580 6 M24 nyloc nut 6 701496 2 M20 x 120 mm bolt 8 8 grade 7 700305 2 M20 nyloc nut ...

Page 49: ...er 9 700241 2 M10 locknut 10 703148 4 M16 x 40 mm set screw 11 700279 1 M16 x 75 mm bolt 12 FP160 010 0014 1 VFC Door Front End guide collar 13 FP160 010 0015 2 VFC Door Front End guide collar wear washer 14 701591 2 VFC Door Ram Lower Pivot Pin assembly 15 FP160 010 0005 1 Lower Front VFC Door Ram bracket 16 700732 4 M16 flat washer 17 700283 4 M16 locknut 18 701111 2 Split pin 1 1 2 X 3 16 19 FP...

Page 50: ...1 1 Guillotine Door Indicator Slider assembly 3 701559 2 Pulley Wheel 50 mm OD 20 mm thick for Indicator 4 FP300 010 0012 1 Guillotine Door Indicator kit 5 704135 1 Wire Rope assembly 2 340 mm 6 FP300 010 0014 1 Guillotine Door Indicator decal 7 FP300 037 0020 1 Weigh Box Arm Mounting Bracket assembly 8 EF102 117 1 Weigh Box Holder front turning bracket 9 703353 1 Weigh Box Dinamica Generale Stad ...

Page 51: ...Rubber 2 000 mm x 200 mm x 20 mm Front 5 702287 3 Paddle Rubber 2 000 mm x 200 mm x 20 mm Rear 6 FP140 008 0009 6 Paddle Rubber retainer 7 700732 56 M16 flat washer 8 700283 56 M16 nyloc nut 9 701822 2 Rotor Lip Seal rubber 10 FP140 007 0017 2 Braided Rotor Seal rubber 11 FP140 007 0018 2 Rotor Seal retainer 12 701598 1 Rotor Spacer 70 5 mm ID x 90 mm OD x 40 mm long 13 RDTP147 3 6 End Paddle bloc...

Page 52: ...Auger Assembly Item P N Qty Description 1 FP300 009 0002 1 Auger assembly 2 FP160 009 0024 1 Auger Stub Shaft assembly 3 FP300 009 0012 1 26 tooth ASA100 sprocket 4 700297 16 M20 x 65 mm bolt 5 700305 16 M20 nyloc nut 6 FP280 009 0070 1 Auger Rubber Seal 7 FP280 002 055 1 Auger Rubber Seal retainer ...

Page 53: ...al 65 mm x 6 mm x 650 mm 4 FP280 010 009 2 Guillotine Door front and rear end retainer 5 FP140 006 0022 4 VFC Door Outer Seal retainer top and bottom 6 701195 4 VFC Door Outer Seal 7 700266 1 M12 nyloc nut 8 700252 1 M12 x 40 mm bolt 9 EF104 12 1 Drain Bung Handle assembly Item P N Qty Description FP300 004 0023 1 Hardened Body Liner front FP300 004 0024 1 Hardened Body Liner rear FP300 004 0031 1...

Page 54: ...to fit 18 extra blades if required 40 in total Item P N Qty Description 1 701518 4 Top Knife Blade 990 mm long deep serrations 2 703955 22 Body Blade 3 700226 24 M10 x 30 cup head bolt BZP Gr 8 8 4 700241 24 M10 spring washer 5 700737 24 M10 nut 6 700250 16 M12 x 40 mm bolt 7 700731 16 M12 flat washer 8 700266 16 M12 nyloc nut ...

Page 55: ...KEENAN MechFiber300 Operator s Manual 55 Revision F01 06th March 2020 11 14 Drive System parts ...

Page 56: ...KEENAN MechFiber300 Operator s Manual 56 Revision F01 06th March 2020 ...

Page 57: ...KEENAN MechFiber300 Operator s Manual 57 Revision F01 06th March 2020 ...

Page 58: ...KEENAN MechFiber300 Operator s Manual 58 Revision F01 06th March 2020 ...

Page 59: ...KEENAN MechFiber300 Operator s Manual 59 Revision F01 06th March 2020 ...

Page 60: ...32 2 M16 flat washer 19 700283 2 M16 nyloc nut 20 FP160 048 0110 1 Chain Tensioner Gearbox Adjuster Bolt assembly 2 21 701588 1 Gearbox Adjuster Pivot Pin assembly 22 FP300 048 0072 1 Gearbox Pivot Pin assembly 23 FP300 048 0115 1 Input Shaft and Casing assembly FYH bearings 24 FP300 048 0043 1 Rotor Chain Tensioner Buffer Stop assembly 25 FP300 048 0027 1 MF300 Rotor Drive Chain Tensioner Arm ass...

Page 61: ...ucer and collar FYH bearing 65 FP140 048 0017 2 Input Shaft bearing stop plate full length 66 700255 8 M12 x 45 mm bolt 67 FP300 048 0100 1 Chain tensioner sprocket axle assembly 2 68 700746 8 1 flat washer 69 FP300 048 0095 1 Chain tensioner sprocket assembly 2 70 704227 2 6305 2RS C3 deep groove ball bearing 71 FP300 048 0099 1 ASA120 chain tensioner axle spacer 72 700241 1 M10 nyloc nut 73 FP30...

Page 62: ...9 Bale Handler Tine Bracket 8 FP140 045 0111 9 M24 x 150mm bolt with grease nipple 701127 fitted 9 700318 9 M24 locknut 10 700316 9 M24 washer 11 FP140 045 0113 9 Tine Arm assembly 12 FP140 045 0004 1 Retainer Strip 5 mm for rubber apron 675 mm long 13 FP140 045 0003 1 Rubber Apron 14 FP200 045 0004 1 Retainer Strip 5 mm for rubber apron 1 725 mm long 15 FP140 045 0005 1 Apron Rail and Stud assemb...

Page 63: ...ulic Hose kit complete 6 FP140 045 0098 2 Bale Handler Curved Arm assembly cradle M24 bolt 7 FP140 045 0118 4 Bale Handler Tine assembly dropped M24 bolt 8 EF1045 65 2 Bale Handler Arm Cradle assembly 9 FP300 050 0001 1 Load Bumper assembly 2 inc rubber 10 701129 9 Grease nipple 1 8 bsp 11 FP140 045 0004 2 Apron Retainer Strip 12 FP200 045 0004 1 Retainer Strip 5 mm for rubber apron 1 725 mm long ...

Page 64: ...drop M24 bolt 29 FP160 045 0094 2 Bale Handler Kicker Arm mounting bracket weld on 30 FP280 045 017 2 Bale Handler Creel Guide Arm 31 FP160 045 0088 1 Creel End cover plate 32 FP160 045 0003 1 Bale Handler End Creel assembly rear 33 700733 2 M20 washer 34 FP160 045 0002 1 Bale Handler End Creel assembly front 35 704040 2 End Creel Ram assembly 36 701112 2 R clip 37 700746 2 M25 flat washer 38 FP28...

Page 65: ...FP160 045 0071 1 Bale Handler Creel Kicker Arm assembly 1 2 FP160 045 0136 1 Bale Handler Creel Kicker Spring kit 3 FP100 006 0021 1 Feed Out Tray mechanical adjuster roller pivot bush 4 700262 2 M12 x 75 bolt 5 700730 4 M12 washer 6 700266 2 M12 locknut 7 FP280 045 010 1 Nylon guide wheel 8 700283 1 M16 locknut 9 700732 2 M16 washer 10 700268 1 M16 x 100 mm bolt ...

Page 66: ... are used Item P N Qty Description 1 See Bale Handler Parts List for specific tine reference 9 Bale Handler Tine assembly 2 705947 18 Delrin bush 3 703943 9 Rubber buffer 75 mm O D 4 701129 9 1 8 bsp grease nipple 5 FP140 045 0111 9 M24 x 150 mm modified bolt 6 FP140 045 0096 9 Bale Handler Tine bracket 7 700316 9 M24 flat washer 8 700318 9 M24 locknut 9 FP140 045 0019 9 Spacer plate 3 mm 10 70024...

Page 67: ... MechFiber300 No studs 8 8 10 10 Axle type Straight Cranked Straight Cranked D Cranked Axle width mm 1 760 1 830 1 930 2 130 1 950 2 130 Brake type dimensions type dia x width mm 309E 300 x 90 309E 300 x 90 Unbraked Unbraked Nut size M20 x 1 5 M20 x 1 5 M22 x 1 5 Axle Spare Parts Item No Description 1 Hubcap 2 Outer bearing 3 Nut with washer 4 Hub 5 Inner bearing 6 Brake drum 7 Stud 8 Brake shoe 2...

Page 68: ...ng 8 9 11 16 3 Hubcap maintenance Hubcaps that are missing or damaged must be replaced immediately to avoid dirt penetrating the hub which can cause damage to the bearings Check hubcaps are always in place and that they are in a good condition If the hubcaps are a press fit check visually that they are fully home If the hubcaps are attached using screws fit a new gasket if needed once the hubcap i...

Page 69: ... Oiler kit 3 chains 703624 1 1 2 quart 1 89 litre reservoir 703724 1 Brush assembly 704351 1 Brass manifold mounts to top of Lubeminder Pump 703765 1 In Line Check Valve to be used before brushes 703725 4 5 32 4 mm Ferrule kits used to replace ferrules in 704351 4 pk 703726 4 Sleeve nut 4 pk 704517 1 Repair kit Seal Piston and O Rings Spool Valve Parts P N Qty Description 701215 1 2 bank with dete...

Page 70: ...en 5 Excessive shear bolt breakage Machine overloaded Driving chain too loose check condition and adjust idler springs Feed out too fast open feed out door slowly at first then open fully Turn paddle a few turns before opening the feed out door to avoid huge load on machine especially after feed has settled in body of machine Run machine slower For non Bale handler models never load bales directly...

Page 71: ...e gap 13 Excessive hitch wear If excess hitch wear is noted check Speed of use hitch rated for 25 km h maximum Hitch is level on tractor Fit of hitch and lubrication Wear on tractor hitch Check brake operation matches tractor brakes Excessive movement not tight on pin hitch 14 Leaking valve chest where fitted Check oil is only flowing from pressure P side to tank T side Reverse pressuring the valv...

Page 72: ... 9 Feeding Out for correct operation of VFC Door In the unlikely event of a large blockage occurring which prevents the machine from restarting using the tractor it may be necessary to enter the mixing chamber to manually clear the blockage Please refer to Section 5 Safety in particular points u 19 Blockage at Rear Feed out Use VFC Door to meter material intake into auger conveyor Refer to Section...

Page 73: ...entative for further assistance System weighing inaccurately If the machine is new or the weigh box has been replaced it is possible that the weigh box may have the incorrect calibration code for the model Contact a KEENAN service representative who can go through the procedure to check or alter the code If you suspect that the system is weighing inaccurately check all four weigh cells to make sur...

Page 74: ...is directly attributable to such parts can be furnished E Any machine on which the identification marks have been removed or altered F Any machine that has not received effective routine maintenance using recommended KEENAN products as laid down in the operator s manual G Any machine that has received repairs or modifications by a person unauthorised by KEENAN H Any machine fitted with spurious or...

Page 75: ...mprovements or to otherwise modify any of its products without incurring any obligation on products previously supplied 14 EC Declaration of Conformity EC Declaration of Conformity In accordance with Directive 2006 42 EC Manufacturer Alltech Farming Solutions Ltd Borris Co Carlow R95 K223 Ireland Certifies that the KEENAN MechFiber300 complies with the essential safety requirements of the Directiv...

Page 76: ... Lincolnshire United Kingdom PE9 1TZ Tel Administration 0800 587 3296 24 hr Service 0800 587 3296 Fax 0844 358 3880 Website alltech com keenan Email keenaninfo alltech com KEENAN Australia 53 Pratts Part Road Bendigo East Bendigo Vic 3550 Australia Sales Service and Parts 1800 KEENAN 1800 533 626 Website alltech com keenan Email keenaninfo alltech com KEENAN New Zealand A division of JK Engineerin...

Page 77: ...KEENAN MechFiber300 Operator s Manual 77 Revision F01 06th March 2020 ...

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