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Allmand Night Lite Pro SE Power V Series, Owner'S Manual

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Allmand Night Lite Pro SE Power V Series Owner'S Manual Download Page 49

 

49 

6/9/2011 

MAINTENANCE 

Summary of Contents for Night Lite Pro SE Power V Series

Page 1: ...V SERIES SE POWER OWNER S MANUAL ALLMAND BROTHERS INC P O BOX 888 HOLDREGE NE 68949 PHONE 308 995 4495 1 800 562 1373 ALLMAND FAX 308 995 5887 ALLMAND PARTS DEPT FAX 308 995 4883 www allmand com NIGH...

Page 2: ......

Page 3: ...porting 19 Shutdown Prepare for Trailering 20 Tower Lights Stowage for Trailering 21 Tower Lights Removal for Trailering optional 22 Trailering Towing 23 Trailer Component Identification 23 Towing Veh...

Page 4: ...Setup 36 Work Site Safety Considerations 36 Pre Operation Check list 36 Leveling and Stabilizing the Trailer 37 Installing the Ground Rod 38 Engine Operation 38 Pre Start Checks 38 Engine Control Pan...

Page 5: ...g Engine Oil 46 Engine Filters 46 Electrical System 46 Ballast Panel 46 47 Hydraulic Pump 47 Hydraulic Oil Specifications 47 Adding Hydraulic Oil 47 Priming the Hydraulic Pump 48 Light Tower and Lamps...

Page 6: ...ing Chart 53 Maintenance Record 54 Wiring Schematics 55 62 KOHLER KDW 1003 55 KOHLER CONTROLLER 56 CAT C1 1 Wiring Harness 57 KUBOTA D1105 58 Mecc Alte Generator 59 Mecc Alte Generator 60 Mecc Alte Ge...

Page 7: ...contact Allmand or your Allmand dealer for clarification before operation Specific operating instructions and specifications are contained in this publication to familiarize the operator and maintenan...

Page 8: ...8 6 9 2011 SAFETY...

Page 9: ...9 6 9 2011 SAFETY...

Page 10: ...10 6 9 2011 SAFETY...

Page 11: ...11 6 9 2011 SAFETY...

Page 12: ...12 6 9 2011 SAFETY...

Page 13: ...y safety and instruc tion decals that become damaged painted or otherwise illegible Refer to These representations of the safety warning decals used on the NIGHT LITE PRO V SERIES to insure correct or...

Page 14: ...14 6 9 2011 SAFETY PART NO 090160 PART NO 090005 PART NO 090159 PART NO 090159...

Page 15: ...15 6 9 2011 SAFETY PART NO 090158 PART NO 090163 PART NO 090179 PART NO 090166 PART NO 090165 PART NO 090162 PART NO 090161 PART NO 090226...

Page 16: ...16 6 9 2011 NOTES...

Page 17: ...gers and jacks to make sure they operate properly Inspect the light assemblies for damage and test for proper operation Inspect the electrical wiring for signs of damage Danger Electrocution Hazard Do...

Page 18: ...ate the tower through a complete opera tion cycle following the operating instructions in the NIGHT LITE PRO V SERIES Operator s Manual Warning Unsafe operation Hazard Never permit anyone to install o...

Page 19: ...ring on page 20 Visually inspect the trailer and equipment for damage Repair or replace any components as needed before trailering Check the trailer lights for proper operation Inspect the tires to in...

Page 20: ...ng on Page 21 Notice Visually inspect the light mounting brackets and hardware for loose fasteners or damaged brackets Repair any problems before trailering 4 Secure the light cords into the hook on t...

Page 21: ...r on page 43 2 Release the light bar park pin by pulling the ring and turning it 90 degrees so that the pin remains in the retracted position 3 Rotate the light bar into the trailering transport park...

Page 22: ...at resistant gloves when handling the Lights or allow to the lights to sufficiently cool down before handling 1 Ensure lights are off and tower is lowered to the full DOWN position see Raising and low...

Page 23: ...trailering towing the light tower trailer read Before Trailering Transporting on page 19 and read Safety on page 8 NOTICE Maximum highway speed is 50 mph 80 km h and maximum off highway speed is 10 m...

Page 24: ...24 6 9 2011 TRAILERING TRANSPORTING AND LIFTING...

Page 25: ...25 6 9 2011 TRAILERING TRANSPORTING AND LIFTING...

Page 26: ...26 6 9 2011 TRAILERING TRANSPORTING AND LIFTING...

Page 27: ...27 6 9 2011 GENERAL SERVICE INFORMATION EQUIPMENT IDENTIFICATION...

Page 28: ...for product support and repair parts The following descriptions show model and serial number locations of the primary components Trailer All NIGHT LITE PRO V SERIES trailers have a serial number plate...

Page 29: ...al number plate Figure 5 attached to left side of the engine block by the oil filter The CATERPILLAR engine has a serial number plate Figure 6 attached on the upper right side of the engine block abov...

Page 30: ...30 6 9 2011 GENERAL SERVICE INFORMATION Engine The KUBOTA engine has the serial number stamped Figure 7 on the engine block just below the exhaust manifold KUBOTA engine serial plate...

Page 31: ...peed 10 mph 16 1 km h Number of Axles 1 Axle Rating 2000 lbs 907 1 kg Tire Size Rating 13 in B Max Tire Pressure See Tire Manufacture Specification Door Locks Standard Trailer Lights Stop Turn and Run...

Page 32: ...1540 lbs 699 kg Operating Weight 1807 lbs 820 kg Light Tower Overall Dimensions Generator Sections 7 Hydraulic Cylinder Standard Vertical Standard Max Wind Load 53 mph 85 3 km h Standard Light Bar Rot...

Page 33: ...W Metal Halide Warm up time 2 4 minutes SHO HD 1000W and 1205W Metal Halide Re start time 10 to 15 minutes Four Fixtures Standard sealed for all weather use Light Fixture Weight 15 lbs 6 75 kg Indivdu...

Page 34: ...34 6 9 2011 GENERAL SERVICE INFORMATION...

Page 35: ...t Sequence Commander Heavy Duty Battery 675 CCA Battery Heating Pad Engine Block Heater Sound Attenuation package 7 Blade RV Taillight Connector Bulldog Hitch ball pintle VIN Package for licensing Qui...

Page 36: ...36 6 9 2011 OPERATION...

Page 37: ...37 6 9 2011 OPERATION...

Page 38: ...38 6 9 2011 OPERATION...

Page 39: ...arning indicators CAT Control Panel 1 Hour Meter Shows the Total elapsed hours of engine operation 2 Start Button Keyless start models only 3 Glow Plug Indicator 4 Key Switch Key start models only 1 2...

Page 40: ...total elapsed hours of engine operation 2 Key Switch 1 2 KUBOTA Deep Sea Control Panel OPTION Figure 14 1 Main Panel ON OFF Switch 2 Hour Meter Shows the total elapsed hours of engine operation 3 Sta...

Page 41: ...If starter is engaged while the flywheels rotating the starter pinion and flywheel ring gear may clash resulting in damage to the starter or flywheel ring gear Stopping the Engine The engine stopping...

Page 42: ...42 6 9 2011 OPERATION...

Page 43: ...Light Bar and Light Fixture Adjustment on page 42 2 If required start engine Refer to your Engine Operator s Manual for starting procedure 3 Turn the lights off see Light Control Panel on page 44 4 Pr...

Page 44: ...of time or when preparing to trailer see Long Term Storage section on page 51 or Shutdown Prepare for Trailer ing section on page 20 AUXILLARY AC OUTLET OPERATION Depending on model options the conven...

Page 45: ...45 6 9 2011 OPERATION...

Page 46: ...on the left front side of the light tower trailer The panel can be accessed by removing the panel cover The ballast contains the four tower light lamp ballast and capacitors For additional wiring inf...

Page 47: ...he Safety messages that follow have WARNING level Electrocution Hazards Only qualified electricians should ser vice or perform replacement proce dures Ballast and capacitors are capa ble of dischargin...

Page 48: ...48 6 9 2011 MAINTENANCE...

Page 49: ...49 6 9 2011 MAINTENANCE...

Page 50: ...50 6 9 2011 MAINTENANCE...

Page 51: ...51 6 9 2011 MAINTENANCE...

Page 52: ...52 6 9 2011 MAINTENANCE...

Page 53: ...53 6 9 2011 TROUBLESHOOTING...

Page 54: ...54 6 9 2011 MAINTENANCE RECORD DATE SERVICE DESCRIPTION SERVICED BY...

Page 55: ...55 6 9 2011 KOHLER ENGINE WIRING SCHEMATIC...

Page 56: ...56 6 9 2011 KOHLER CONTROL PANEL WIRING SCHEMATIC...

Page 57: ...57 6 9 2011 CAT C1 1 ENGINE WIRING SCHEMATIC...

Page 58: ...58 6 9 2011 KUBOTA D1105 WIRING SCHEMATIC...

Page 59: ...59 6 9 2011 MECC ALTE GENERATOR WIRING SCHEMATIC...

Page 60: ...60 6 9 2011 MECC ALTE GENERATOR WIRING SCHEMATIC...

Page 61: ...61 6 9 2011 MECC ALTE GENERATOR WIRING SCHEMATIC PRE 2011...

Page 62: ...62 6 9 2011 MARATHON GENERATOR WIRING SCHEMATIC...

Page 63: ...63 6 9 2011 HYDRAULIC SYSTEM WIRING SCHEMATIC...

Page 64: ...64 6 9 2011 E STOP W O GLOW LAMPS...

Page 65: ...65 6 13 2011 TAILLIGHT WIRING SCHEMATIC...

Page 66: ...66 6 9 2011 WARRANTY...

Page 67: ...67 6 9 2011 WARRANTY...

Page 68: ...HT LITE PRO V SERIES SE POWER PARTS BOOK ALLMAND BROTHERS INC P O BOX 888 HOLDREGE NE 68949 PHONE 308 995 4495 1 800 562 1373 ALLMAND FAX 308 995 5887 ALLMAND PARTS DEPT FAX 308 995 4883 www allmand c...

Page 69: ...NOTE NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 2 NIGHT LITE PRO V SERIES SE POWER 2 1 2011 RECORD...

Page 70: ...DRAULIC TOWER 7 16 HYDRAULIC PUMP 17 BALLAST PANEL 1000W 18 TONGUE 19 AXLE 20 LEFT FRONT PANEL w E STOP 21 REAR PANELS 22 ENGINE MOUNT PLATE 23 KOHLER ENGINE 24 KOHLER CONTROL PANEL 25 CAT ENGINE 26 C...

Page 71: ...NOTE NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 4 NIGHT LITE PRO V SERIES SE POWER 2 1 2011 1000W SHO LAMP...

Page 72: ...NOTE NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 5 NIGHT LITE PRO V SERIES SE POWER 2 1 2011 1000W SHO LAMP HOLDER...

Page 73: ...610250 LAMPHOLDER ASSY W YOKE W LAMP 610211 QD LEAD 650144 LAMPHOLDER ASSY W YOKE W LAMP 610211 NO LEAD 610265 LAMPHOLDER ASSY W YOKE W LAMP 610218 QD LEAD 610263 LAMPHOLDER ASSY W YOKE W LAMP 610218...

Page 74: ...NOTE NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 7 NIGHT LITE PRO V SERIES SE POWER 2 1 2011 LIGHT BAR...

Page 75: ...NOTE NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 8 NIGHT LITE PRO V SERIES SE POWER 2 1 2011 SECTION 7 HYDRAULIC TOWER...

Page 76: ...NOTE NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 9 NIGHT LITE PRO V SERIES SE POWER 2 1 2011 SECTION 6 HYDRAULIC TOWER...

Page 77: ...NOTE NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 10 NIGHT LITE PRO V SERIES SE POWER 2 1 2011 SECTION 5 HYDRAULIC TOWER...

Page 78: ...NOTE NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 11 NIGHT LITE PRO V SERIES SE POWER 2 1 2011 SECTION 4 HYDRAULIC TOWER...

Page 79: ...NOTE NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 12 NIGHT LITE PRO V SERIES SE POWER 2 1 2011 SECTION 3 HYDRAULIC TOWER...

Page 80: ...NOTE NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 13 NIGHT LITE PRO V SERIES SE POWER 2 1 2011 SECTION 2 HYDRAULLIC TOWER...

Page 81: ...NOTE NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 14 NIGHT LITE PRO V SERIES SE POWER 2 1 2011 SECTION 1 HYDRAULIC TOWER...

Page 82: ...NOTE NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 15 NIGHT LITE PRO V SERIES SE POWER 2 1 2011 SECTION 1 3 CABLE ROUTING...

Page 83: ...NOTE NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 16 NIGHT LITE PRO V SERIES SE POWER 2 1 2011 SECTIONS 5 7 CABLE ROUTING...

Page 84: ...NOTE NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 17 NIGHT LITE PRO V SERIES SE POWER 2 1 2011 HYDRAULIC TOWER COMPONENTS...

Page 85: ...NOTE NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 18 NIGHT LITE PRO V SERIES SE POWER 2 1 2011 HYDRAULIC PUMP...

Page 86: ...NOTE NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 19 NIGHT LITE PRO V SERIES SE POWER 2 1 2011 1000W BALLAST PANEL...

Page 87: ...NOTE NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 20 NIGHT LITE PRO V SERIES SE POWER 2 1 2011 TONGUE...

Page 88: ...NOTE NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 21 NIGHT LITE PRO V SERIES SE POWER 2 1 2011 AXLE...

Page 89: ...NOTE NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 22 NIGHT LITE PRO V SERIES SE POWER 2 1 2011 LEFT FRONT PANEL W EMERGNCY STOP...

Page 90: ...NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 23 NIGHT LITE PRO V SERIES SE POWER 2 1 2011 LOMBARDINI REAR PANEL NS 102078P KUBOTA REAR PANEL 102080P CAT REAR P...

Page 91: ...NOTE NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 24 NIGHT LITE PRO V SERIES SE POWER 2 1 2011 ENGINE MOUNTING PLATE...

Page 92: ...NOTE NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 25 NIGHT LITE PRO V SERIES SE POWER 2 1 2011 LOMBARDINI ENGINE...

Page 93: ...NOTE NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 26 NIGHT LITE PRO V SERIES SE POWER 2 1 2011 LOMBARDINI CONTROLS...

Page 94: ...T SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 27 NIGHT LITE PRO V SERIES SE POWER 2 1 2011 NOTE OIL AIR AND FUEL FILTERS ARE PURCHASED THROUGH YOUR LOCAL CAT DEALER C...

Page 95: ...NOTE NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 28 NIGHT LITE PRO V SERIES SE POWER 2 1 2011 CAT ENGINE CONTROLS...

Page 96: ...NOTE NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 29 NIGHT LITE PRO V SERIES SE POWER 2 1 2011 KUBOTA ENGINE...

Page 97: ...NOTE NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 30 NIGHT LITE PRO V SERIES SE POWER 2 1 2011 KUBOTA CONTROL PANEL...

Page 98: ...NOTE NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 31 NIGHT LITE PRO V SERIES SE POWER 2 1 2011 KUBOTA DEEP SEA CONTROL PANEL OPTION...

Page 99: ...NOTE NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 32 NIGHT LITE PRO V SERIES SE POWER 2 1 2011 MECC ALTE GENERATOR...

Page 100: ...NOTE NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 33 NIGHT LITE PRO V SERIES SE POWER 2 1 2011 OUTRIGGERS...

Page 101: ...NOTE NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 34 NIGHT LITE PRO V SERIES SE POWER 2 1 2011 FUEL TANK...

Page 102: ...NOTE NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 35 NIGHT LITE PRO V SERIES SE POWER 2 1 2011 FENDERS...

Page 103: ...NOTE NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 36 NIGHT LITE PRO V SERIES SE POWER 2 1 2011 ROOF PANEL NS 100238P KUBOTA ROOF PANEL 100237P CAT ROOF PANEL...

Page 104: ...NOTE NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 37 NIGHT LITE PRO V SERIES SE POWER 2 1 2011 DOOR PANEL...

Page 105: ...NOTE NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 38 NIGHT LITE PRO V SERIES SE POWER 2 1 2011 LIFT BAR...

Page 106: ...NOTE NS NOT SHOWN WHEN ORDERING SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER P 39 NIGHT LITE PRO V SERIES SE POWER 2 1 2011 NOTES...

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