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Allied AS-2560 Installation, Operation And Maintenance Manual Download Page 13

Allied Solar Pty Ltd 

13 

P-MAN-01-1a_Rev B 

Installation, Operation and Maintenance Manual – AS-2560 

 

4.4

 

Commissioning 

1.

 

Complete the installation checklist in Figure 4-6  

2.

 

Ensure the system is shut down – especially the Battery Isolator and the inverter on/off switch are 
off. 

3.

 

Switch the PV Array Main Switch on. 

4.

 

Check the screen of the charge controller inside the cabinet to ensure the PV voltage is between 40 
and 120 volts (or up to 150V if a licenced electrician is completing the work).  You may need to press 
the select button to scroll through the various screens.  If the voltage is incorrect or if the screen has 
gone blank then switch off the PV CB’s immediately and check the wiring. 

5.

 

Check the charge controller is operating correctly by scrolling through the screens and checking: 

a.

 

PV voltage is between 32 and 120 volts while operating. 

b.

 

PV Current is greater than 0. 

c.

 

 

 

 

 

6.

 

Check that the batteries are charging.  

7.

 

Ensure there is nothing inside the cabinet that may impede air flow and close the AS-2560 door.  

8.

 

Switch the battery isolator on the side of the cabinet to the on position. 

9.

 

Check that there is power to the battery level screen.  The screen will NOT show the correct battery 
level at this stage. 

10.

 

Switch on the inverter using the inverter on/off switch on the side of the AS-2560.   

11.

 

Check that the 15A power point on the side of the AS-2560 is turned off. 

12.

 

Turn on the RCD on the side of the AS-2560 (switch in the up position) 

13.

 

Ensure the RCD does not trip. 

14.

 

Connect your load to the 15A power socket on the side of the AS-2560. 

15.

 

Switch the power point on to provide power to your load. 

16.

 

Check that the power switches on and that the RCD does not trip.  If the RCD trips there could be a 
fault in the load wiring and you should call an electrician to check the load wiring (cabin, caravan or 
house). 

4.5

 

Generator Installation 

Install the generator in accordance with the installation manual for the generator.   

Run the “generator start cable” and a 15A extension lead from the Allied Solar Cabinet to the generator. 

Switch the generator to Auto ready for starting automatically. 

To check the change-over function, Turn the AS-2560 to the “Generator” setting and check that the 
generator starts and the AS-2560 switches the load over to the generator after a few seconds. 

PV is connected 

Load is on 

Current flowing 

System Voltage is 24V 

Summary of Contents for AS-2560

Page 1: ...d Maintenance Manual AS 2560 Installation Operation and Maintenance Manual Allied Solar Pty Ltd 9 Morriett St Attadale WA 6156 Australia Ph 0407 443598 Email alliedsolaraustralia gmail com Web www alliedsolar com au Allied Solar ...

Page 2: ...al Information 6 3 1 Overview 6 3 2 External Features of the Off Grid Solar Unit 6 3 3 Internal Features of the Off Grid Solar Unit 7 4 Installation 9 4 1 Solar Panel Installation 9 4 2 Solar Cables 11 4 3 Allied Solar Cabinet Installation 12 4 4 Commissioning 13 4 5 Generator Installation 13 4 6 Specifications 14 4 7 Installation Checklist 16 5 Operation 17 5 1 Switching the System On 17 5 2 Shut...

Page 3: ...ress or implied with respect to this documentation or any of the equipment it may describe including with no limitation any implied warranties of utility merchantability or fitness for any particular purpose All such representations or warranties are expressly disclaimed Allied Solar Pty Ltd shall not be liable for any indirect incidental or consequential damages under any circumstances Specificat...

Page 4: ...the form of an electric arc and can cause serious injury and burns from flash energy and molten vaporised metal emitting from the equipment at over 5000o C Batteries are capable of delivering over 5 000A which could result in a large energy discharge Arc flashes can result from loose cables components tools or jewellery creating a short during maintenance or from a failure Under no circumstance sh...

Page 5: ...atteries off using the external battery switch Call Allied Solar for assistance 2 8 Connected Load Do not over load the inverter The inverter is rated at 3000W continuous and 6000W peak power At 3750W the inverter will alarm and shut down within 20 seconds Switching on electric motors will draw up to seven times the running power during start up and can easily cause overload shutdown 2 9 Fire In t...

Page 6: ...r an electrical licence The AS 2560 is designed for 4 or 6 solar panels of 200 to 400 watts although fewer or more panels may be connected if desired With 6 x 285W panels connected the AS 2560 will provide around 9kWhr of energy per day during sunny summer days and around 4 2 kWh on overcast winter days less on very overcast days The batteries are able to store up to 2 56 kWh of energy for night t...

Page 7: ...tive leads 7 Generator Input If the generator interface option is included then this is where the generator power cable plugs into the Allied Solar AS 2560 System 8 Front Door provides access to the internal components of the off grid cabinet Follow the guidelines when accessing the inside of the compartment 9 Generator start cable plugs into the generator and provides a start signal to the genera...

Page 8: ...d or dismantled Refer to the MSDS if a spillage occurs 7 Air inlet is located under the off grid cabinet between the legs Ensure there is good air flow under the unit and the vents do not become blocked 8 Charge Controller This display will show PV voltage and current battery voltage and charging current from the controller battery type must be set to user charging mode Note that the charging curr...

Page 9: ... consists of Install the solar panel framing on the roof or other support structure Install the solar panels onto the framing Connect the solar panels according to the wiring diagram and labelling Install the AS 2560 unit Install the generator and plug into the AS 2560 if the generator interface is included Plug the load into the AS 2560 power outlet and switch on 4 1 Solar Panel Installation Sola...

Page 10: ...e 6 panel kit each rail consists of 3 x 2 1m lengths and two splice plates o Mark the alignment of the battens under the tin using a string line or chalk line following the line of existing roof screws o Install the Aluminium Tin Roof L feet using the new roof screws and in new positions along the roof batten don t remove any existing roof bolts Place the L feet hooks 500mm from each end and appro...

Page 11: ...efore plugging into the Y joiners Also check that the resistance from each connector C H G and F to the framing is high more than 120kΩ The cables are to be installed in conduit where they are accessible within reach of the ground and where they are exposed to sunlight not shaded by the panels or in the ceiling except for the last 200mm where they plug into the cabinet If using the boot to enter t...

Page 12: ...r There are holes in the feet and brackets for the top of the cabinet for securing the unit in place if required 2 The AS 2560 produces heat when operating Ensure there is sufficient ventilation around the unit more than 500m3 hour or a room larger than 4m x 6m x 2m or an air conditioned room 3 Ensure the unit is not exposed to excessive dust 4 Ensure the unit is protected from damage impact from ...

Page 13: ...o the on position 9 Check that there is power to the battery level screen The screen will NOT show the correct battery level at this stage 10 Switch on the inverter using the inverter on off switch on the side of the AS 2560 11 Check that the 15A power point on the side of the AS 2560 is turned off 12 Turn on the RCD on the side of the AS 2560 switch in the up position 13 Ensure the RCD does not t...

Page 14: ... 100 2 56 kWh Capacity 100 9 22 MJ Capacity working range 95 2 43 kWh Capacity working range 95 8 75 MJ Fully charged Voltage 27 8 V Fully discharged Voltage 21 0 V Working temperature range 0 to 45 Deg C Solar Panels Recommend Risen 370W Number of inputs 1 Number of strings per input Max 2 Number of panels per string Min 2 Max 3 Voc per string Min 47 Max 150 V Charge Controller e Smart3 Maximum c...

Page 15: ...Allied Solar Pty Ltd 15 P MAN 01 1a_Rev B Installation Operation and Maintenance Manual AS 2560 Plug Lead Rating 15 A AS 2560 Dimensions Weight 70 kg Height 92 cm Width 71 cm Depth 26 cm ...

Page 16: ...V rail with the earth plates on Y N PV Cables PV cable and earth cable are not exposed to direct sunlight and are not accessible or are enclosed in conduit except for the last 200mm at the connection to the cabinet Y N If the roof entry boot is used then it is installed under a panel and in accordance with the manufacturer s instructions and sealed Y N PV cable and earth cable are kept away from s...

Page 17: ...inverter off on the side of the cabinet 5 Turn the battery isolator off Side of the cabinet 5 3 Transfer to Generator mode if installed Transferring to generator mode can be useful to conserve battery power during over cast days so that the system can operate on batteries over night when it is less desirable to have the generator running If your system has the generator interface option then simpl...

Page 18: ... see the error messages 6 The current sense cable is used for monitoring the charging or discharging current of the cells 7 Battery Temperature sensor The sensor should be placed under the cover of the battery cells The BMS screen displays 4 separate pages 1 Page 1 displays the cell voltages in mV B1 to B8 and the temperature measurements a T0 internal temperature of the BMS chip b T1 Battery Cell...

Page 19: ...ix any points of water ingress 6 Check the PV panels for debris leaves or bird droppings 7 Check the generator fuel and oil 8 Start and run the generator for 20 minutes if it has not been used 7 Battery Level Gauge Settings 1 Press the key for 3 seconds to enter the settings menu 2 Press or key to select items 3 Press the key to change the selected setting 4 Press or key to change the selected dig...

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