506892-01
Page 21 of 64
Issue 1251
Leak Check
After gas piping is completed, carefully check all piping
connections (factory and field installed) for gas leaks. Use
a leak detecting solution or other preferred means.
NOTE:
If emergency shutoff is necessary, shut off the main
manual gas valve and disconnect the main power to the
furnace. The installer should properly label these devices.
The furnace must be isolated by closing its individual manual
shut-off valve during any pressure testing
of
the gas supply
system at pressures
less than or equal to
1/2
psig (3.48
kPa,
14
inches w.c.).
Electrical
ELECTROSTATIC DISCHARGE (ESD)
Precautions and Procedures
The unit is equipped with a field make-up box on the left
hand side of the cabinet. The make-up box may be moved
to the right side of the furnace to facilitate installation. If the
make-up box is moved to the right side, clip the wire ties
that bundle the wires together. The excess wire must be
pulled into the blower compartment. Secure the excess wire
to the existing harness to protect it from damage.
Refer to Figure 24 for schematic wiring diagram and
troubleshooting and Figure 25 for field wiring.
1.
The power supply wiring must meet Class I restrictions.
Protected by either a fuse or circuit breaker, select circuit
protection and wire size according to unit nameplate.
NOTE:
Unit nameplate states maximum current draw.
Maximum over current protection allowed is shown in Table
12.
2.
Holes are on both sides of the furnace cabinet to facilitate
wiring.
3.
Install a separate (properly sized) disconnect switch near
the furnace so that power can be turned off for servicing.
INTERIOR MAKE-UP BOX INSTALLATION
Figure 20
(Left Side)
INTERIOR MAKE-UP BOX INSTALLATION
Figure 21
(Right Side)
Figure 19
Electrostatic discharge can affect electronic
components. Take precautions during furnace
installation and service to protect the furnace’s electronic
controls. Precautions will help to avoid control exposure
to electrostatic discharge by putting the furnace, the
control and the technician at the same electrostatic
potential. Neutralize electrostatic charge by touching
hand and all tools on an unpainted unit surface, such
as the gas valve or blower deck, before performing any
service procedure.
CAUTION
When testing pressure of gas lines, gas valve must be
disconnected and isolated. See Figure 19. Gas valves
can be damaged if subjected to pressures greater than
1/2
psig (3.48 kPa, 14 inches w.c.).
IMPORTANT
Some soaps used for leak detection are corrosive to
certain metals. Carefully rinse piping thoroughly after
leak test has been completed. Do not use matches,
candles, flame or other sources of ignition to check for
gas leaks.
CAUTION
Summary of Contents for A80DS2V
Page 3: ...506892 01 Page 3 of 64 Issue 1251 EXPANDED VIEW Figure 1...
Page 24: ...506892 01 Page 24 of 64 Issue 1251 Figure 22...
Page 30: ...506892 01 Page 30 of 64 Issue 1251 Figure 24 A80DS2V Schematic Wiring Diagram...
Page 31: ...506892 01 Page 31 of 64 Issue 1251 Typical A80DS2V Field Wiring Diagram Figure 25...
Page 32: ...506892 01 Page 32 of 64 Issue 1251 Integrated Control Figure 26...
Page 50: ...506892 01 Page 50 of 64 Issue 1251 Integrated Control Diagnostic Codes...
Page 51: ...506892 01 Page 51 of 64 Issue 1251 Integrated Control Diagnostic Codes continued...
Page 52: ...506892 01 Page 52 of 64 Issue 1251 Integrated Control Diagnostic Codes continued...
Page 53: ...506892 01 Page 53 of 64 Issue 1251 Integrated Control Diagnostic Codes continued...
Page 54: ...506892 01 Page 54 of 64 Issue 1251 Integrated Control Diagnostic Codes continued...
Page 55: ...506892 01 Page 55 of 64 Issue 1251 Program Unit Capacity Size Mode...
Page 56: ...506892 01 Page 56 of 64 Issue 1251 Troubleshooting Heating Sequence of Operation...
Page 57: ...506892 01 Page 57 of 64 Issue 1251 Troubleshooting Heat Sequence of Operation continued...
Page 58: ...506892 01 Page 58 of 64 Issue 1251 Troubleshooting Heat Sequence of Operation continued...
Page 59: ...506892 01 Page 59 of 64 Issue 1251 Troubleshooting Heat Sequence of Operation continued...
Page 60: ...506892 01 Page 60 of 64 Issue 1251 Troubleshooting Continuous Fan Sequence of Operation...
Page 61: ...506892 01 Page 61 of 64 Issue 1251 Start Up Performance Check List UNIT SET UP...
Page 62: ...506892 01 Page 62 of 64 Issue 1251 Start Up Performance Check List continued...