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506526-01

Page 4 of 39

Issue 1031

A80UH & 80G1UH Gas Furnace

The A80UH & 80G1UH gas furnace is shipped ready for

installation in the upflow or horizontal right position (for

horizontal left position the combustion air pressure switch

must be moved).  The furnace is shipped with the bottom

panel in place.  The bottom panel must be removed if the

unit is to be installed in horizontal or upflow applications with

bottom return air.

The furnace is equipped for installation in natural gas

applications.  A conversion kit (ordered separately) is required

for  use in propane/LP gas applications.

Shipping and Packing List

1 - Assembled Gas Furnace

1 - Bag assembly containing the following:

2 - Screws

3 - Wire nuts

1 - Snap bushing

1 - Snap Plug

1 - Wire tie

1 - Vent warning label

1 - Owner’s manual and warranty card

Check equipment for shipping damage.  If you find any

damage, immediately contact the last carrier.

Safety Information

As with any mechanical equipment, personal injury can

result from contact with sharp sheet metal edges.  Be

careful when you handle this equipment.

  CAUTION

DANGER OF EXPLOSION!

  DANGER

There are circumstances in which odorant used with

LP/Propane gas can lose its scent.  In case of a leak,

LP/Propane gas will settle close to the floor and may be

difficult to smell.  An LP/Propane leak detector should

be installed in all LP applications.

Improper installation, adjustment, alteration, service or

maintenance can cause property damage, personal

injury or loss of life.  Installation and service must be

performed by a licensed professional installer (or

equivalent), service agency or the gas supplier.

  WARNING

Certifications

These units are CSA International certified to ANSI Z21.47.

In the USA, installation of gas furnaces must conform with

local building codes.  In the absence of local codes, units

must be installed according to the current National Fuel Gas

Code (ANSI-Z223.1).  The National Fuel Gas Code is

available from the following address:  

American National

Standards Institute, Inc., 11 West 42nd Street, New York,

NY 10036.

Clearances

Adequate clearance must be made around the air openings

into the vestibule area.  In order to ensure proper unit

operation, combustion and ventilation air supply must be

provided according to the current National Fuel Gas Code.

Vent installations must be consistent with the venting tables

(in this instruction) and applicable provisions of local building

codes.

This furnace is CSA International certified for installation

clearances to combustible material as listed on the unit

nameplate and in the tables in Figures 8 and 12.  Accessibility

and service clearances must take precedence over fire

protection clearances.

NOTE:

 

 

For installation on combustible floors, the furnace

shall not be installed directly on carpeting, tile, or other

combustible material other than wood flooring.

Installed Locations

For installation in a residential garage, the furnace must be

installed so that the burner(s) and the ignition source are

located no less than 18 inches (457 mm) above the floor.

The furnace must be located or protected to avoid physical

damage by vehicles.  When a furnace is installed in a public

garage, hangar, or other building that has a hazardous

atmosphere, the furnace must be installed according to

recommended good practice requirements and current

National Fuel Gas Code.

Please refer to specification sheets for available accessories.

Summary of Contents for 80G1UH

Page 1: ...By Allied Air Enterprises Inc A Lennox International Inc Company 215 Metropolitan Drive West Columbia SC 29170 This manual must be left with the homeowner for future reference INSTALLATION INSTRUCTION...

Page 2: ...that require air volumes of 1800 cfm 850 L s or greater must have one of the following 1 Single side return air with transition to accommodate 20 x 25 x 1 in 508 x 635 x 25 mm air filter 2 Single side...

Page 3: ...506526 01 Page 3 of 39 Issue 1031 A80UH 80G1UH Expanded View Figure 1...

Page 4: ...supplier WARNING Certifications These units are CSA International certified to ANSI Z21 47 In the USA installation of gas furnaces must conform with local building codes In the absence of local codes...

Page 5: ...are met The vent system must be permanently installed per these installation instructions A room thermostat must control the furnace The use of fixed jumpers that will provide continuous heating is n...

Page 6: ...pipe or chimney As a result combustion gases enter the living space creating a potentially dangerous situation In the absence of local codes concerning air for combustion and ventilation use the guid...

Page 7: ...ining the furnace the return air must be handled by ducts which are sealed to the furnace casing and which terminate outside the space containing the furnace This is especially important when the furn...

Page 8: ...et and outlet air openings shall each have a free area of at least one square inch per 4 000 Btu 645 mm per 1 17 kW per hour of the total input rating of all equipment in the enclosure Figure 5 EQUIPM...

Page 9: ...asher have been removed the rigid leg will not touch the blower housing Setting Equipment WARNING Do not install the furnace on its front or its back Do not connect the return air ducts to the back of...

Page 10: ...velocity See Figure 9 2 Single side return air with optional return airbase See Figure 10 3 Bottom return air 4 Return air from both sides 5 Bottom and one side return air Optional Return Air Base Upf...

Page 11: ...for closet or alcove installations are shown in Figure 12 This furnace may be installed in either an attic or a crawl space Either suspend the furnace from roof rafters or floor joists as shown in Fig...

Page 12: ...wn the vent pipe and into the room This reverse flow of the flue gas may result in incomplete combustion and the formation of carbon monoxide gas This toxic gas might then be distributed throughout th...

Page 13: ...16 through 22 1 Remove the four mounting screws Figure 15 which secure the combustion air inducer pressure switch assembly to the orifice plate Lift the assembly and rotate it 90 clockwise or counter...

Page 14: ...sembly 2 screws and cut wire tie to free make up box wires Reinstall make up box on other side of cabinet Resecure make up box wires Either pull excess wires through the blower compartment and secure...

Page 15: ...NG Figure 23 Vent Connection Use self drilling sheet metal screws or a mechanical fastener to firmly secure the vent pipe to the round collar of the flue transition If self drilling screws are used to...

Page 16: ...ney Never connect a Category I appliance to a chimney that is servicing a solid fuel appliance If a fireplace chimney flue is used to vent this appliance the fireplace opening must be permanently seal...

Page 17: ...ions Joints between sections of single wall connector piping shall be fastened by screws or other approved means 13 When the vent connector used for Category I appliances must be located in or pass th...

Page 18: ...onfigureations with zero lateral lengths are assumed to have no elbows in the vent system For all other vent configurations the vent system is assumed to have two 90 elbows For each additional 90 elbo...

Page 19: ...onfigureations with zero lateral lengths are assumed to have no elbows in the vent system For all other vent configurations the vent system is assumed to have two 90 elbows For each additional 90 elbo...

Page 20: ...Capacity Type B Double Wall Vents with Type B Double Wall Connectors Serving Two or More Category I Appliances Common Vent Capacity Type B Double Wall Vents with Type B Double Wall Connectors Serving...

Page 21: ...Two or more Category I Appliances Table 8 NOTE Single appliance venting configureations with zero lateral lengths are assumed to have no elbows in the vent system For all other vent configurations the...

Page 22: ...are located and other spaces of the building Turn on clothes dryers and any appliances not connected to the common venting system Turn on any exhaust fans such as range hoods and bathroom exhausts so...

Page 23: ...The piping must be supported at proper intervals every 8 to 10 feet 2 44 to 3 01 m with suitable hangers or straps Install a drip leg in vertical pipe runs to the unit 5 A 1 8 N P T plugged tap or pr...

Page 24: ...24 of 39 Issue 1031 Horizontal Applications Possible Gas Piping Configurations NOTE BLACK IRON PIPE ONLY TO BE ROUTED INSIDE OF CABINET Figure 27 NOTE BLACK IRON PIPE ONLY TO BE ROUTED INSIDE OF CABI...

Page 25: ...n and service to protect the furnace s electronic controls Precautions will help to avoid control exposure to electrostatic discharge by putting the furnace the control and the technician at the same...

Page 26: ...on This terminal is energized in the heating mode when the combustion air inducer is operating Any humidifier rated up to one amp can be connected to this terminal with the neutral leg of the circuit...

Page 27: ...506526 01 Page 27 of 39 Issue 1031 Wiring Diagram Figure 32...

Page 28: ...506526 01 Page 28 of 39 Issue 1031 Typical Field Wiring Diagram Figure 33 Figure 34 Integrated Control Automatic Hot Surface Ignition System...

Page 29: ...ns exactly a fire or explosion may result causing property damage personal injury or death WARNING 6 Move switch on gas valve to OFF Do not force See Figure 35 7 Wait five minutes to clear out any gas...

Page 30: ...obtain accurate reading shut off all other gas appliances connected to meter Supply Pressure Measurement A threaded plug on the inlet side of the gas valve provides access to the supply pressure tap R...

Page 31: ...blower speed to decrease the temperature Decrease the blower speed to increase the temperature rise Failure to adjust the temperature rise may cause erratic limit operation Fan Control The fan on time...

Page 32: ...speed terminal NOTE Termination of any unused motor leads must be insulated 4 Place unused blower speed tap on integrated control PARK terminal or insulate 5 Refer to blower speed selection chart on u...

Page 33: ...all wiring for loose connections 2 Check for the correct voltage at the furnace furnace operating Correct voltage is 120VAC 10 3 Check amp draw on the blower motor with inner blower panel in place Uni...

Page 34: ...ve the combustion air inducer to avoid damaging blower gasket If gasket is damaged it must be replaced to prevent leakage 5 Remove the collector box located behind the combustion air inducer Be carefu...

Page 35: ...inserts 16 Reinstall collector box and combustion air assembly Reinstall all screws to the collector box and combustion air inducer Failure to replace all screws may cause leaks Inspect gaskets for a...

Page 36: ...seal between the return air and the room where the furnace is installed Return air duct Must be properly attached and provide an air seal to the unit Operating performance Unit must be observed during...

Page 37: ...air parts are available through independent Allied Air dealers When ordering parts include the complete furnace model number listed on the CSA International nameplate Example A801UH045JP24A 01 All ser...

Page 38: ...506526 01 Page 38 of 39 Issue 1031 START UP PERFORMANCE CHECK LIST UNIT SET UP...

Page 39: ...506526 01 Page 39 of 39 Issue 1031 UNIT OPERATION...

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