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Page 6

506488-01

Issue 1008

Condensate Drain

The PGE/SG package unit is equipped with a 3/4" FPT
coupling for condensate line connection. Plumbing must
conform to local codes. Use a sealing compound on male
pipe threads.

The condensate drain line must be properly trapped and
routed to a suitable drain.

 See Figure 5 for proper drain

arrangement. The drain line must pitch to an open drain or
pump to prevent clogging of the line. Seal around the drain
connection with suitable material to prevent air leakage into
the return air system.

Ductwork

Ductwork should be designed and sized according to the
methods in Manual Q of the Air Conditioning Contractors of
America (ACCA).

A closed return duct system shall be used. This shall not
preclude use of economizers or outdoor fresh air intake. It
is recommended that supply and return duct connections at
the unit be made with flexible joints.

The supply and return air duct systems should be designed
for the CFM and static requirements of the job. 

They should

not be sized by matching the dimensions of the duct
connections on the unit.

Outdoor ductwork must be insulated and waterproofed.

Equipment is shipped for side ductwork connection. The unit
can be converted to bottom ductwork connection by
removing the duct covers located over the bottom duct
openings and placing these covers over the side duct
openings (see Figure 6).

To remove the bottom duct cover over supply opening:
1. Remove screw on cover nearest side opening.

2. Lift end of cover slightly and push to slide back screw/

pin free from duct flange.

3. Slide duct cover out the side duct opening.

Filters

Air filters are to be used with this heating/cooling unit. Filters
are not factory supplied in the unit. However, a filter frame
accessory is available from the manufacturer that allows

filters to be installed within the unit. If the filter frame
accessory is not used, a filter must be installed in the duct
work by the installer. Filters must always be installed ahead
of the evaporator coil and must be kept clean or replaced.
Dirty filters will reduce the airflow of the unit. Filters should
be sized in accordance with Table 2.

Gas Supply and Piping

Refer to the furnace rating plate to make sure the furnace is
equipped to burn the gas supplied (natural or propane). See

LPG/Propane Units, Tanks, and Piping

 on page 7 for more

information on converting to propane gas.

Gas supply piping should be installed in accordance with
local codes and the regulations of the utility. In the absence
of local codes, the latest edition of the National Fuel Gas
Code ANSI Z223.1 (in the U.S.), or the Natural Gas and
Propane Installation Codes CAN/CGA B149.1 & B149.2 (in
Canada), should be followed. Piping must be of adequate
size to prevent undue pressure drop. Consult the local utility
or gas supplier for complete details on special requirements
for sizing gas piping.

Unit

Drain Connection

Positive Liquid Seal Required

3.00" Min.

1.00" Min.

12.00"

Max.

Typical Condensate Drain Connection

Figure 5

Figure 6

Removing Bottom Duct Covers

Base

1. Remove screw and lift.
2. Slide cover to free back pin.

1

2

When fastening ductwork to side duct flanges on unit,
insert screws through duct flanges only; do not insert
screws through casing. If using bottom duct work, do
not use screws to secure ductwork to bottom duct
opening under drain pan side. Using screws to secure
bottom duct may damage drain pan.

 CAUTION

Summary of Contents for 4PGE

Page 1: ...it WARNING INSTALLATION AND MAINTENANCE INSTRUCTIONS 4PGE SG 13 15 Series Gas Heating Electric Cooling Package Unit Save these instructions for future reference The installation of the furnace wiring...

Page 2: ...er charge and airflow may reduce energy efficiency and shorten equipment life Inspection As soon as the unit is received it should be inspected for possible damage during transit If damage is evident...

Page 3: ...pers that will provide continuous heating is not allowed The return air duct must be provided and sealed to the unit Return air temperature must be maintained between 60 F 16 C and 80 F 27 C Air filte...

Page 4: ...above any door window or gravity air inlet into the building The vent system shall terminate at least 3 above any forced air inlet located within 10 The unit shall be installed in a manner such that s...

Page 5: ...nnected to the venting system being placed into operation while all other appliances connected to the common venting system are not in operation 1 Seal any unused openings in the common venting system...

Page 6: ...pening Filters Air filters are to be used with this heating cooling unit Filters are not factory supplied in the unit However a filter frame accessory is available from the manufacturer that allows fi...

Page 7: ...trap drip leg shall be installed as close as practical to the gas supply inlet of the unit LPG Propane Units Tanks and Piping Units are shipped equipped for natural gas but can be converted to LPG pro...

Page 8: ...wiring must be sized to carry minimum circuit ampacity marked on the unit Use copper conductors only Each unit must be wired with a separate branch circuit and be properly fused Thermostat The room t...

Page 9: ...Used WITHOUT ECONOMIZER L2 L1 POWER WIRING 208 230 1 60 75 C MIN WIRE POWER WIRING 24V CONTROL WIRING NEC CLASS 2 GROUND SCREW SINGLE PHASE L1 L2 L3 GROUND SCREW POWER WIRING 200 230 3 60 460 575 3 6...

Page 10: ...hould the supply pressure during standby exceed 13 w c nor should it be less than 5 w c for For Your Safety Read Before Lighting natural gas or 11 W C for propane gas with the burners in operation If...

Page 11: ...contained factory optimized refrigerant system and should require no adjustments when properly installed If however unit performance is questioned perform the following checks OPERATION The heating v...

Page 12: ...t work for air leaks as well as restrictions and blower speed settings If unit performance remains questionable remove charge evacuate to 500 Microns and weigh in refrigerant to name plate charge It i...

Page 13: ...loperateswhenahightemperature condition caused by inadequate airflow occurs This causes the ignition control to close the gas valve The circulation air blower continues to operate in this situation Pr...

Page 14: ...low tipping of the natural gas burner flame or long yellow tips on propane may be caused by lint accumulation or dirt inside the burner or burner ports at the air inlet between the burner and manifold...

Page 15: ...506488 01 Page 15 Issue 1008 Figure 11 Connection Diagram Single Phase PSC Motor...

Page 16: ...N 75 C WIRE WARNING ELECTRIC SHOCK HAZARD UNIT MUST BE GROUNDED IN ACCORDANCE WITH NATIONAL AND LOCAL CODES HEAT ANTICIPATION SETTING 0 70 AMP LINE VOLTAGE FIELD INSTALLED SEE BLOWER SPEED CHART BLK S...

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