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Alliance Laundry Systems UW100TV, Installation Manual

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Alliance Laundry Systems UW100TV Installation Manual Download Page 13

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT

Specifications and Dimensions

11

F8138601

PHM735N

1

External Supply Control Mounting Bracket 
(Models Through 6/30/08)

9

Water Inlet Valves

10

Steam Connection (Optional)

2

Door Unlock Button

11

Shell Vent

3

Supply Valve Box

12

Power Input (Electric Heat Models)

4

Emergency Stop Button

13

Power Input (Non-Electric Heat Models)

5

Supply Dispenser

14

Drain (UW80TV, UW100TV and UW125TV 
models only)

6

Door Handle

7

Spray Rinse Nozzle

15

Drain

8

Recirculation Inlet

16

Overflow Vent

Figure 3 

3

5

2

9

13

C

A 

(BASE)

B

 (OVERALL)

G 

(BASE)

D

 (OVERALL)

UW35TV - UW125TV MODELS

F

J

H

7

15

6

14

4

8

E

10

3

11

12

16

K

M

N

L

O

P

Q

1

Summary of Contents for UW100TV

Page 1: ...et Hardmount UniLinc Refer to Page 5 for Model Numbers PHM1400C PHM1400C PHM1402C PHM1402C 150 Model 35 125 Models Part No F8138601R12 October 2012 Keep These Instructions for Future Reference If this machine changes ownership this manual must accompany machine ...

Page 2: ......

Page 3: ...cation UniLinc Models 6 Replacement Parts 6 Customer Service 6 Specifications and Dimensions 8 Machine Dimensions 10 UWTV Models 10 Machine Foundation Requirements 13 Concrete Foundation Pad Installation 14 Floor Load Data 16 Mounting Bolt Installation Requirements 17 Machine Mounting and Grouting 18 Mounting Bolt Hole Locations 19 Grout Placement 24 Gap Setting for Vibration Switch 25 Drain Conne...

Page 4: ...ound machine free from flammable and combustible products Do not add the following substances or textiles containing traces of the following substances to the wash water gasoline kerosene waxes cooking oils vegetable oils machine oils dry cleaning solvents flammable chemicals thinners or other flammable or explosive substances These substances give off vapors that could ignite explode or cause the...

Page 5: ... lid while the machine is running 16 Do not attach anything to the supply dispenser s nozzles if applicable The air gap must be maintained 17 Do not operate the machine without the water reuse plug or water reuse system in place if applicable 18 Be sure water connections have a shut off valve and that fill hose connections are tight CLOSE the shut off valves at the end of each wash day 19 Keep was...

Page 6: ...oning properly disconnect power and call a service technician 3 Do not attempt to operate the machine if any of the following conditions are present a The door does not remain securely locked during the entire cycle b Excessively high water level is evident c Machine is not connected to a properly grounded circuit This machine must be installed adjusted and serviced by qualified electrical mainten...

Page 7: ...yright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 5 F8138601 Introduction Model Identification Information in this manual is applicable to these models UW35TV UW60TV UW80TV UW100TV UW125TV UW150TV ...

Page 8: ...e and or protective cover advise the carrier and file a written claim immediately Name plate Location The nameplate is located on the back of the machine Always provide the machine s serial number and model number when ordering parts or when seeking technical assistance Refer to Figure 1 and Figure 2 Nameplate Location UniLinc Models On UniLinc models nameplate information is also programmed into ...

Page 9: ...ix 60 Washer Extractor Capacity 60 pounds dry weight of laundry T Type of Electrical Control T UniLinc Control V Washer Extractor Speed Capabilities V 8 Speeds Q Electrical Characteristics Refer to Table 7 U1 Design Series 0001 Option Identification varies from machine to machine PHM697N PHM697N UW060TVQU10001 00000000000 500000 200 240 50 60 3 3 30 60 27 720 19 EXAMPLE OF SERIAL PLATE ...

Page 10: ...69x79 139x176x 201 Export shipping weight lb kg 1150 522 1464 664 1990 903 2030 921 2800 1270 3350 1520 Export shipping volume ft3 m3 78 2 2 96 2 7 134 3 8 134 3 8 184 5 3 220 6 3 Export shipping dimensions WxDxH in mm 41x50x65 5 1050x1280x 1670 43x52 125x74 5 1092x1324x 1892 47x63 5x77 25 1194x1613x 1962 47x63 5x77 25 1194x1613x 1962 63 5x63x80 1620x1610x 2030 61 5x71x87 1562x1804x 2210 Wash Cyli...

Page 11: ...ibration switch installed STD STD STD STD STD STD Direct Steam Heating Optional Steam inlet connection size in mm 0 5 13 0 5 13 0 5 13 0 5 13 0 75 19 0 75 19 Number of steam inlets 1 1 1 1 1 1 Steam required to raise bath temperature 10 F lb 10 C kg LOW 2 1 1 5 3 3 2 4 4 6 3 3 5 7 4 1 6 7 4 9 8 3 6 0 MED 2 3 1 7 3 7 2 6 5 2 3 8 6 5 4 7 7 8 5 6 9 5 6 9 HIGH 2 7 1 9 4 1 2 9 6 1 4 4 7 6 5 5 9 1 6 6 1...

Page 12: ... 41 5 1054 48 1219 50 25 1277 C 23 75 603 28 25 718 29 737 29 737 29 737 32 813 D 43 625 1108 45 1143 51 5 1308 54 5 1384 58 1473 63 1600 E2 5 13 1 25 3 76 3 76 1 5 38 2 9 73 F 55 5 1410 64 5 1638 68 5 1740 68 5 1740 72 1829 79 2007 G2 36 914 36 914 43 75 1111 43 75 1111 48 1219 56 1422 H 8 203 15 5 394 16 875 429 16 875 429 11 375 289 15 75 400 J 43 14 1096 49 8 1265 53 54 1360 53 54 1360 56 4 14...

Page 13: ... Door Unlock Button 11 Shell Vent 3 Supply Valve Box 12 Power Input Electric Heat Models 4 Emergency Stop Button 13 Power Input Non Electric Heat Models 5 Supply Dispenser 14 Drain UW80TV UW100TV and UW125TV models only 6 Door Handle 7 Spray Rinse Nozzle 15 Drain 8 Recirculation Inlet 16 Overflow Vent Figure 3 3 5 2 9 13 C A BASE B OVERALL G BASE D OVERALL UW35TV UW125TV MODELS F J H 7 15 6 14 4 8...

Page 14: ...Jog Buttons 9 Recirculation Inlet 2 Door Unlock Button 10 Shell Vent 3 Emergency Stop Button 11 Water Inlet Valves 4 Supply Valve Box 12 Steam Connection Optional 5 Supply Dispenser 13 Power Input 6 Spray Rinse Nozzle 14 Drain 7 Door Handle 15 Overflow Vent Figure 4 TMB736N 4 5 7 9 11 C A BASE B OVERALL E G BASE D OVERALL UW150TV MODELS F J H 6 13 14 3 8 2 11 15 M N L O P Q J K 10 12 10 1 ...

Page 15: ...t installation eliminating possibilities of excessive vibration during extract For new foundations a bolt locator fixture or rebar frame is available and a preferred option This rigid welded assembly made of reinforcing rod and mounting bolts is designed to be embedded in concrete Refer to Figure 7 The washer extractor must be anchored to a smooth level surface so that the entire base of the machi...

Page 16: ... SHAPED hole by excavating the bottom of the hole to a width 6 inches wider on each side than the width of the top of the hole 4 If installing a foundation and pad prepare a form for the above ground portion of the foundation Verify that the top of the foundation is level The height of the foundation pad must not exceed 8 inches 203 mm above the existing floor 5 Refill with compacted fill dirt mak...

Page 17: ...m 3 9 in 229 mm 12 in 305 mm 12 in 305 mm 12 in 305 mm 12 in 305 mm 12 in 305 mm 4 36 in 914 mm 36 in 914 mm 43 75 in 1111 mm 43 75 in 1111 mm 48 in 1219 mm 56 in 1422 mm 5 0 8 in 0 203 mm max 0 8 in 0 203 mm max 0 8 in 0 203 mm max 0 8 in 0 203 mm max 0 8 in 0 203 mm max 0 8 in 0 203 mm max 6 48 125 in 1222 mm 59 625 in 1514 mm 65 125 in 1654 mm 65 125 in 1654 mm 72 in 1829 mm 74 25 in 1886 mm 1 ...

Page 18: ...oor load lbs kN U1 and greater 1648 7 33 2824 12 6 3679 16 36 3690 16 41 5011 22 29 4358 19 4 Dynamic pressure lbs ft2 kN m2 U1 and greater 219 10 5 317 15 2 295 14 2 295 14 2 312 15 224 11 Dynamic load frequency Hz U1 and greater 15 13 6 12 8 12 8 9 7 11 7 1 Maximum vertical load lbs kN U1 and greater 2719 12 1 4168 18 5 5482 24 38 5561 24 73 7559 33 62 7508 33 4 2 Minimum vertical load lbs kN U1...

Page 19: ...hes 153 mm for 35 and 60 2 speed L speed and M speed models or a 12 inch 305 mm for all other models thick Use the mounting bolt layouts in Mounting Bolt Hole Locations section On 35 125 machines the threaded end of the bolts should extend 2 inches 5 08 cm above the mounting surface On 150 machines the threaded end of the bolts should extend 3 inches above the mounting surface Refer to Figure 6 fo...

Page 20: ...rs Remove front panel and back panel to gain access to all frame members Refer to Figure 13 Force grout under machine base until all voids are filled 6 Remove the spacers carefully allowing the machine to settle into the wet grout 7 Before grout sets completely make a drain opening in the rear of the washer extractor grouting with a stiff piece of wire this opening should be approximately 1 2 inch...

Page 21: ...arked A need to be used on all V Speed Models only Mounting Bolt Hole Locations Figure 8 PHM630N 26 125 in 664 mm 30 125 in 765 mm 0 75 in 19 mm 2 in 51 mm 36 in 914 mm 34 5 in 876 mm 28 625 in 727 mm 30 1875 in 767 mm 34 16 in 868 mm 40 1875 in 1022 mm 43 28 in 1089 mm 21 1875 in 538 mm 2 in 51 mm 35 MODEL FRONT OF MACHINE A A ...

Page 22: ...ure 9 1 25 in 32 mm 2 in 51 mm 44 8125 in 1138 mm 39 25 in 997 mm 34 5625 in 878 mm 34 125 in 867 mm 31 625 in 803 mm 35 625 in 905 mm 2 in 51 mm 9 in 229 mm 36 in 914 mm 4 8125 in 122 mm 1 25 in 32 mm 0 75 in 19 mm 10 75 in 273 mm 10 6875 in 271 mm 0 75 in 19 mm 0 75 in 19 mm 60 VARIABLE SPEED MODEL FRONT OF MACHINE ...

Page 23: ...igure 10 0 75 in 19 mm 39 625 in 1008 mm 0 75 in 19 mm 6 75 in 171 mm 9 in 229 mm 13 625 in 346 mm 13 625 in 346 mm 43 75 in 1111 mm 0 75 in 19 mm 3 in 76 mm 3 in 76 mm 41 125 in 1045 mm 35 125 in 892 mm 52 1875 in 1326 mm 46 3125 in 1176 mm 39 75 in 1010 mm 2 25 in 57 mm 2 25 in 57 mm 80 100 MODELS FRONT OF MACHINE ...

Page 24: ...ions F8138601 22 Figure 11 PHM633N PHM633N 0 75 in 19 mm 48 in 1219 mm 48 in 1219 mm 46 5 in 1181 mm 7 in 178 mm 61 5 in 1562 mm 10 in 254 mm 55 47 in 1409 mm 48 94 in 1243 mm 23 25 in 591 mm 23 25 in 591 mm 15 in 381 mm 15 25 in 387 mm 125 MODEL FRONT OF MACHINE 0 75 in 19 mm 0 75 in 19 mm ...

Page 25: ...3 F8138601 PHM778N Figure 12 PHM778N 47 875 in 1216 mm 15 in 381 mm 4 in 102 mm 56 in 1422 mm 10 375 in 264 mm 150 MODEL FRONT OF MACHINE 10 375 in 264 mm 57 4 in 1457 mm 51 375 in 1305 mm 48 125 in 1223 mm 47 in 1193 mm 12 125 in 308 mm 50 in 1270 mm 1 5 in 38 1 mm 1 5 in 38 1 mm 67 1 in 1704 mm ...

Page 26: ...111 mm 14 in 356 mm 33 in 838 mm 4 0625 in 103 mm typical 4 0625 in 103 mm typical 10 875 in 276 mm PHM192N 100 MODEL 20 6875 in 526 mm 43 8125 in 1113 mm 33 in 838 mm 41 125 in 1044 mm 4 0625 in 103 mm typical 4 0625 in 103 mm typical 35 625 in 905 mm PHM547N 27 875 in 708 025 mm 36 in 914 4 mm 22 in 559 mm 30 13 in 765 mm 4 0625 in 103 mm typical 4 0625 in 103 mm typical PHM547N PHM548N 36 in 91...

Page 27: ...gauge between the adjustment bolt and the vibration switch the alarm must not activate 2 Remove the feeler gauge 3 Insert 0 010 inch feeler gauge supplied with machine between the adjustment bolt and the vibration switch the alarm must activate 4 Remove the feeler gauge 5 Adjust the vibration switch adjustment bolt if necessary Verify Vibration Switch Gap For 150 Pound Models 1 Insert the 0 010 in...

Page 28: ... Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Specifications and Dimensions F8138601 26 35 Pound Model Figure 14 PHM794N PHM794N ADJUSTMENT BOLT VIBRATION SWITCH ...

Page 29: ... Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Specifications and Dimensions 27 F8138601 60 80 100 and 125 Pound Models Figure 15 PHM795N PHM795N ADJUSTMENT BOLT VIBRATION SWITCH ...

Page 30: ... Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Specifications and Dimensions F8138601 28 150 Pound Model Figure 16 PHM716N PHM716N VIBRATION SWITCH ...

Page 31: ...ty drainage is not possible such as in below ground level installations Before any deviation from specified installation procedures is attempted the customer or installer should contact the distributor Increasing the drain hose length installing elbows or causing bends will decrease drain flow rate and increase drain times impairing washer extractor performance Figure 18 Refer to Table 3 for capac...

Page 32: ...t across or down and be suspended above drain trough by at least 3 inches 7 62 cm IMPORTANT Do not route the overflow vent pipe to a direct drain system Drain Information Specifications 35 60 80 100 125 150 Drain connection size O D in mm with second drain 2 375 60 3 76 3 76 3 76 3 76 3 77 Number of drain outlets 1 1 2 2 2 2 Drain flow capacity gal min l min 35 132 64 242 120 454 120 454 140 530 1...

Page 33: ...r to Table 6 Flush the water lines before connecting them to the machine To prevent personal injury avoid contact with inlet water temperatures higher than 125 Fahrenheit 51 Celsius and hot surfaces W748 WARNING Water Supply Information Specifications 35 60 80 100 125 150 Number of main fill water inlets 2 2 2 2 Main fill water inlet size in mm 3 4 19 3 4 19 3 4 19 1 25 4 Number of Spray Rinse wat...

Page 34: ...her extractor will function properly at lower pressures increased fill times will occur Suitable air cushions should be installed in supply lines to prevent hammering Refer to Figure 19 For machines labeled with the CE mark backsiphon protection devices must be installed previous of all machine water inlet valves in accordance with accepted European standards Figure 19 P038I 1 Air Cushions Risers ...

Page 35: ...te on the back of the washer extractor for recommended circuit breaker requirements size IMPORTANT Do NOT use fuses in place of a circuit breaker This machine must be installed adjusted and serviced by qualified electrical maintenance personnel familiar with the construction and operation of this type of machinery They must also be familiar with the potential hazards involved Failure to observe th...

Page 36: ...ational Electric Code article 250 current edition or accepted European standards for equipment labeled with the CE mark The ground connection must be made to a proven earth ground not to conduit or water pipes Refer to Figure 21 and 22 Figure 21 Figure 22 Machines can be converted for lower voltage operation and or 50 Hz operation Refer to conversion label by serial plate for details After electri...

Page 37: ... 50 R 380 480 50 60 3 3 10 15 14 2 5 39 40 8 10 100 Q 200 240 50 60 3 3 10 15 14 2 5 108 110 1 50 R 380 480 50 60 3 3 10 15 14 2 5 40 50 6 16 125 Q 200 240 50 60 3 3 9 15 14 2 5 NOT AVAILABLE R 380 480 50 60 3 3 8 15 14 2 5 150 Q 200 240 50 60 3 3 16 20 12 4 NOT AVAILABLE R 380 480 50 60 3 3 11 15 14 2 5 NOTE Wire sizing listed in this table is based on Article 310 Table 310 16 of the NEC at 104 F...

Page 38: ...y Never touch internal or external steam pipes connections or components These surfaces can be extremely hot and will cause severe burns The steam must be turned off and the pipe connections and components allowed to cool before the pipe can be touched SW014 WARNING Steam Supply Information 35 60 80 100 125 150 Steam inlet connection in mm 1 2 DN13 1 2 DN13 1 2 DN13 1 2 DN13 3 4 DN19 Number of ste...

Page 39: ...these instructions are not followed Failure to follow these instructions could damage the machine and void the warranty Figure 23 shows a typical Chemical Injection Supply System Wear eye and hand protection when handling chemicals always avoid direct contact with raw chemicals Read the manufacturer s directions for accidental contact before handling chemicals Ensure an eye rinse facility and an e...

Page 40: ...Tighten the seal nut to prevent tubing from escaping the assembly 5 Before operating machine confirm lid is completely closed Do not attempt to make chemical injection electrical connections to points other than those provided specifically for that purpose by the factory A bracket which is located on the left side of the control module has been provided for mounting the external supply controls Th...

Page 41: ...Dimensions 39 F8138601 Figure 25 PHM553N 1 Strain Relief for Liquid Chemical Supply Lines 4 Dry Supply Cups 2 Supply Dispenser Lid 5 Dry Supply Insert 3 Nozzles 6 Polypropylene Supply Dispenser IMPORTANT Do not attach anything to nozzles Air gap must be maintained PHM553N 4 5 6 1 2 3 ...

Page 42: ...ng Communication wiring connections which include a single row of identified terminal blocks can be found under a service panel at the upper back of the machine Chemical Injection Using Internal 24VAC Control Transformer NOTE Using the Internal 24VAC 300 Milliamp Control Transformer is recommended by Alliance Laundry Systems IMPORTANT DO NOT remove the red jumper wire from the terminal strip There...

Page 43: ...d at 3 Amps or less 1 Remove the red jumper wire installed by the factory between 24VAC and RELAY COM 2 Connect one side of the external power to the RELAY COM and the other to the external dispenser input signals common Refer to Figure 27 Figure 27 PHM823N 1 External Supply Power 4 VAC Power Terminal 2 Red Jumper Wire 5 VAC RETURN Terminal 3 External Supply Common Power Neutral 1 2 3 5 4 Do not a...

Page 44: ... the next step signal can be received from the supply equipment For example if ES1 is selected the K1 contact will close and power will be supplied to Supply 1 Signal The contact will remain closed for the amount of time programmed in control Refer to Figure 28 for Internal Supply Connection or Figure 29 for External AC Connection PHM822N 1 ES1 Power supply 3 Supply 1 Signal 2 K1 Contact Figure 28...

Page 45: ... Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Specifications and Dimensions 43 F8138601 PHM824N 1 ES1 Power supply 3 Supply 1 Signal 2 K1 Contact Figure 29 Power Neutral 3 1 2 ...

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