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Section 5 Service Procedures
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect all electric power to the machine and accessories before servicing.
• Close gas shut-off valve to gas dryer before servicing.
• Never start machine with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded.
• Washer motor not grounded! Disconnect electric power before servicing motor.
W502
WARNING
50. WASHER INNER BASKET PULLEY
a. While supporting lower front access panel,
remove two screws from bottom edge of panel
and remove panel. Refer to Figure 8.
b. Using the special tool, No. 318P4, remove
dispenser drawer. Refer to Figure 13.
c. Remove screws holding control panel to
control cabinet.
d. Remove control panel away from control
cabinet as far as wires permit. Refer to Figure 7.
e. Working through the control panel opening,
remove two screws holding bottom flange of
control cabinet sides to top flange of front
panel. Refer to Figure 15.
f. While supporting the front panel assembly,
remove the two bottom front corner screws.
Refer to Figure 15. Remove front panel (with
loading door attached) away from washer as far
as wires permit.
g. Unplug wire harness from both the door latch
switch and from the door switch. Refer to
Figure 15. Remove clips holding wire harness
and door seal hose along top flange of front
panel and remove front panel.
NOTE: The large wire clip holds both the wire
harnesses and the door seal hose. Refer to Figure 15.
h. Go to rear of machine and remove two screws
holding lower rear access panel to rear panel
and remove access panel. Refer to Figure 11.
i. Run belt off pulley while slowly turning pulley.
Refer to Figure 11.
j. Remove belt from motor shaft.
k. Remove hole plug from rear panel to access
pulley cap screw. Refer to Figure 24.
l. Remove cap screw (left hand thread)
lockwasher and flat washer holding pulley to
inner basket shaft. Refer to Figure 24.
m. Remove pulley from shaft and set on base of
machine.
IMPORTANT: When installing pulley, always use a
new cap screw to prevent screw from loosening
during operation. Use a 3/8 - 24 UNF left hand
thread tap to clean old Loctite out of pulley screw
receiving hole before installing new screw. This
ensures that inner basket and pulley properly seat.
NOTE: When installing new cap screw, apply a
thread locking compound to screw threads and
torque new cap screw to 240 minimum to 260
maximum inch pounds (27.5 to 29.7 Nm).
n. Remove pulley from front of machine by
sliding around outer tub.
o. After installing belt, adjust belt tension per
51. WASHER INNER BASKET ASSEMBLY
Inner Basket Removal –
a. While supporting lower front access panel,
remove two screws from bottom edge of panel
and remove panel. Refer to Figure 8.
b. Using the special tool, No. 318P4, remove
dispenser drawer. Refer to Figure 13.
c. Remove screws holding control panel to
control cabinet.
d. Remove control panel away from control
cabinet as far as wires permit. Refer to Figure 7.
e. Open loading door. Carefully remove wire
clamp ring from groove with small flat blade
screwdriver. Spring is in 6 o’clock position.
Refer to Figure 16.
NOTE: To avoid damage to spring, use screwdriver
on wire clamp ring to right or left of spring.
f. Grasp loading door seal lip. Refer to Figure 14,
Step 1.
NOTE: To avoid damage to door seal, DO NOT use
pliers or sharp objects to grasp the door seal lip. If
lip is damaged, seal will leak.
g. Using a circular motion, pull seal up
(Figure 14, Step 1), out (Figure 14, Step 2), and
down (Figure 14, Step 3).
