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Machine Mounting and Grouting
NOTE: After the concrete has cured completely and the
cast-in-place method was used, refer to
proceed to Step 7. If acrylic adhesive anchors are de-
sired, refer to
and proceed with Step 1 after
concrete has cured completely.
1. Refer to
to set the drill depth gauge.
2. Drill the holes to the set depth.
3. Use compressed air or squeeze bulb to clean out debris from
each hole.
4. Fill half the hole depth with an industry-accepted adhesive an-
choring system.
5. Insert anchor bolt until it reaches the bottom. Refer to
.
6. Ensure all air pockets are removed from adhesive surrounding
the bolt.
7. Allow adhesive around bolt to cure completely.
8. Remove shipping materials and place the machine or elevated
base frame carefully over the bolts.
NOTE: Never attempt to lift the machine by the door
handle or by pushing on the cover panels. Always
insert a pry bar or other lifting device under the bot-
tom frame of the machine to move it.
IMPORTANT: DO NOT install 80 models or larger
machines on an elevated metal base frame.
9. Raise and level the machine or elevated base frame 1/2 inch
[1.27 cm] off the floor on four corners, using spacers such as
nut fasteners.
WARNING
Crush hazard. To avoid personal injury and/or
property damage, do not tip the machine more
than 25 degrees in any direction.
W793
10. Completely fill the space between the elevated base frame or
machine base and the floor with a good quality
non-shrink-
ing machinery precision grout
to ensure a stable installation.
Grout completely under frame. Remove front panel and back
panel to gain access to
entire perimeter of base plates
. Force
grout under base until all voids are filled.
IMPORTANT: Minimum Grade 5, SAE rating, flat
washers and minimum Grade 5, SAE rating, serrated
hex flange locknuts are the recommended hardware
for anchoring machine or elevated base frame to an-
chor bolts.
11. Position the flat washers and locknuts on the anchor bolts and
finger-tighten to machine base or elevated base frame.
12. Allow machine grout to set, but not cure.
IMPORTANT: Refer to bolt manufacturer’s recom-
mended adhesive cure times.
13. Remove the spacers carefully, allowing the machine base or
elevated base frame to settle into the wet grout.
NOTE: If installing a 20-60 model directly to finished
floor, wait until grout is completely cured and skip
to Step 18. If installing on elevated base frame, pro-
ceed to Step 14.
20-60 Models
14. After the grout is completely cured, position the machine over
the elevated base frame.
15. Align the mounting holes on the machine with the corre-
sponding holes on the elevated base frame.
16. Install a bolt, flat washer and locknut in each mounting hole.
17. Hand tighten each nut.
a. Tighten the two rear nuts two turns.
b. Tighten the two front nuts two turns.
c. Tighten the two middle nuts firmly.
18. Torque all the locknuts to 90 ± 9 ft.-lbs. – one after the other –
until all are tightened evenly and the machine is fastened se-
curely to the elevated base frame or floor.
80 Models and Larger
19. After the grout is completely cured, torque the locknuts to 150
± 15 ft.-lbs. – one after the other – until all are tightened even-
ly and the machine is fastened securely to the floor.
IMPORTANT: Refer to recommended grout cure
times from manufacturer before torquing locknuts.
IMPORTANT: All torque joints must remain dry (non-
lubricated).
NOTE: Check and retighten the locknuts after five to
ten days of operation and every month thereafter.
Installation
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59
Part No. F8619501ENR11
Summary of Contents for BCA Series
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