allen AT-16 Operations & Parts Manual Download

Page: 50 / 104

056841 - 01/2013

SECTION 3

SERVICE

Page 3-10

Troubleshooting

Area

Malfunction

Possible

Cause

Corrective

Measure

Ref.

Engine

Engine does not start,

or is difficult to start

Battery is discharged

- Add battery fluid

- Charge the battery

- Replace the battery

Battery cable is disconnected

- Connect battery cable

Blown fuse

- Replace fuse

Bad connection or breakage in the wiring

- Contact your AEC dealer

Out of fuel

- Fill fuel

Air is in fuel

- Contact your AEC dealer

Engine fouled

- Wait a while and try starting again

Insufficient or wrong oil

- Fill or change oil

Dirty or damaged spark plug

- Clean or replace spark plug

Contamination in fuel system

- Contact your AEC dealer

Parking brake is not engaged

- Engage brake lever into the “lock”

position

Other (other than above)

- Contact your AEC dealer

Engine stalls

Out of fuel

- Fill fuel

Cold engine

- Warm up the engine

Other (other than above)

- Contact your AEC dealer

Engine stops abruptly

Out of fuel

- Fill fuel

Piston siezure due to insufficient or bad oil

- Contact your AEC dealer

Other (other than above)

- Contact your AEC dealer

Engine does not stop

Electrical malfunction

- Contact your AEC dealer

Other (other than above)

- Contact your AEC dealer

Idling is not stable

Insufficient intake air (clogged air cleaner)

- Clean or replace the air cleaner

Other (other than above)

- Contact your AEC dealer

Poor power or

acceleration

Bad fuel

- Change fuel

Wrong oil (improper viscosity)

- Change to suitable oil

Accelerator (throttle) is not properly adjusted - Contact your AEC dealer

Insufficient intake air (clogged air cleaner)

- Clean or replace the air cleaner

Excessive load

- Reduce load

Loose drive belt

- Adjust

Other (other than above)

- Contact your AEC dealer

Irregular noise or

vibration from or around

the engine

- Contact your AEC dealer

Excessive oil

consumption

- Contact your AEC dealer

Engine overheats

Insufficient amount of engine oil

- Fill oil

Cooling fan is clogged or blocked

- Clean

Other (other than above)

- Contact your AEC dealer

Excessive fuel

consumption

Clogged air cleaner

- Clean or replace air cleaner

Other (other than above)

- Contact your AEC dealer

Summary of Contents for AT-16

Page 1: ...OPERATIONS PARTS MANUAL AT 16 TRACK BUGGY REVISION 05 2018 PART 056800 ...

Page 2: ...056841 01 2013 This manual or a copy of it must be kept with the machine at all times There is a manual storage container located on the machine for your convenience ...

Page 3: ...or any errors or inaccuracies that may appear in this manual Allen Products are covered under one or more of the following patent numbers U S Design Patents 344 736 400 542 400 544 402 998 402 999 403 332 404 041 404 042 410 931 413 127 416 564 465 897 466 909 474 203 U S Utility Patents 5 108 220 5 238 323 5 328 295 5 352 063 5 405 216 5 476 342 5 480 257 5 480 258 5 533 831 5 562 361 5 567 075 5...

Page 4: ...ation to product alterations or repairs made to the product without the written approval of Allen Allen specifically excludes from warranty any damage to any trowels resulting from an impact to the rotors 7 Impact damage is not covered under the Allen Gear Box warranty 8 Allen will pay shop labor on warranty items at the Allen Shop Labor Rate in existence on the date of the warranty claim An Allen...

Page 5: ...Engine Specifications xi Machine Dimensional Specifications xii 1 0 Safety 1 1 State Regulations 1 2 Federal Regulations 1 3 1 1 Safety Information 1 4 1 2 Safety Symbols 1 5 1 3 General Safety 1 6 1 4 Transportation Safety 1 15 2 0 Operations 2 1 Pre Operating Instructions 2 2 Starting 2 4 Operating 2 5 Bucket Capacity 2 9 3 0 Service 3 1 Maintenance Instructions 3 2 Air Filter Maintenance 3 3 En...

Page 6: ...ck Bogey Assembly 4 7 Left Track Assembly 4 8 Right Track Assembly 4 10 Lever Assembly 4 12 Hydraulic Tank Assembly 4 18 Hydraulics 4 20 Electrical Schematic 4 26 Cabinet Assembly 4 28 Engine Mount Assembly 4 30 Stand Assembly 4 32 Track Assembly 4 34 Fuel Assembly 4 36 Control Panel Assembly 4 38 Bucket Assembly 4 40 Skid Plate Assembly 4 42 Handle Bar Assembly 4 43 Decal Layout Right 4 44 Decal ...

Page 7: ...of trouble free operation This manual is divided into the following sections SECTION 1 SAFETY SECTION 3 SERVICE SECTION 2 OPERATIONS SECTION 4 PARTS Complete any warranty requirements as specified by the engine manufacturer in their instructions found inside the manual box located on the operator s control panel Your engine is not manufactured by Allen Engineering Corporation Inc and therefore is ...

Page 8: ..._Mobile Phone _____________________ Additional Comments ______________________________________________________ ________________________________________________________________________ ________________________________________________________________________ Your Dealer has Allen Engineering Corporation trained mechanics and original Allen replacement parts Always contact the Allen Dealer who sold y...

Page 9: ...e PARTS section of this manual 3 Specify exact shipping instructions including the preferred routing and complete destination address 4 DO NOT return parts to AEC without receiving written authorization from AEC All authorized returns must be shipped pre paid 5 When placing an order please contact the AEC dealer nearest you All information specifications and illustrations in this manual are subjec...

Page 10: ...s each significant character or group of characters of the Model Number and Serial Number codes Model Number AT 16 Series 16 Bucket Size 16 ft3 Allen Track Serial Number The serial number found on the identification plate is a ten digit format The model number identifies your machine and will ensure that you receive the correct replacement parts Serial Number Example AT 16 03 12 02 Series 16 Bucke...

Page 11: ...uld not be removed at any time Please record the information found on this plate below so it will be available should the identification plate become lost or damaged When ordering parts or requesting service information you will always be asked to specify the model and serial numbers of the machine FILL IN FOR FUTURE REFERENCE Model Number ____________________________ Serial Number _______________...

Page 12: ... must have training instructions before operating the buggy For your safety warnings are on the buggy and in this manual Failure to obey these warning can cause severe injury or even death Understand the operation and features of the Track Buggy and what conditions it will be operated in Know the rated load capacity speed range braking and steering characteristics turning radius and operating clea...

Page 13: ...ide Counterclockwise Cylinders qty 2 Cylinder Bore Cast iron Bore x Stroke in 3 30 x 2 60 Compression Ratio 9 0 1 Cooling System Air cooled Air Cleaner Type Dual element air filter w foam pre cleaner Fuel Tank Not included Fuel Type Gasoline Fuel Pump Pulse Fuel Filter In line Oil Capacity qt 2 Lubrication System Full pressure Ignition System Electronic Carburetor Fuel injection Max RPM 3 600 Char...

Page 14: ...056841 01 2013 Page xii Dimensional Specifications ...

Page 15: ...056841 01 2013 SECTION 1 SAFETY Page 1 1 Section 1 SAFETY ...

Page 16: ...056841 01 2013 SECTION 1 SAFETY Page 1 2 State Regulations Proposition 65 Warning ...

Page 17: ...056841 01 2013 SECTION 1 SAFETY Page 1 3 Federal Regulations Respiratory Hazards ...

Page 18: ...ty notes shown below will inform you about potential hazards that could injure you or oth ers The safety notes specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result i...

Page 19: ...TION 1 SAFETY Page 1 5 1 2 Safety Symbols Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety notes ...

Page 20: ...ard while the equipment is in operation No one other than the operator is to be in the working area when the equipment is in operation DO NOT use the equipment for any purpose other than its intended purposes or applications This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when they ...

Page 21: ...and serious damage to the equipment or engine NEVER operate the equipment in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death If applicable never use your hand to find hydraulic leaks Use a piece of wood or cardboard Hydraulic fluid injected into the skin must be treated by a knowledgable physician immediately or sever...

Page 22: ...ive driving i e inclines declines uneven surfaces blind corners or other obstacles that may obscure vision When operating the dumping feature of the machine the operator and other personnel need to stay clear of the bucket when it is dumping its contents and afterwards when the bucket is returning to the stored position DO NOT remove the engine oil drain plug while the engine is hot Hot oil will g...

Page 23: ...ER use fuel as a cleaning agent DO NOT smoke around or near the equipment Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine DO NOT drop the battery There is a possibility that the battery will explode DO NOT expose the battery to open flames sparks cigarettes etc The battery contains combustible gases and liquids If these gases and liquids come into contact with...

Page 24: ...may tip over DO NOT load the buggy beyond its rated capacity The bucket should not be filled to its rated capacity when transporting material up or down slopes on uneven surfaces or on varying ground conditions to avoid spilling material out of the bucket Side slope operation is not permitted Walk around the buggy before starting it to see if any items are worn damaged leaking etc that may make th...

Page 25: ...056841 01 2013 SECTION 1 SAFETY Page 1 11 1 3 General Safety cont d ...

Page 26: ...056841 01 2013 SECTION 1 SAFETY Page 1 12 1 3 General Safety cont d ...

Page 27: ...056841 01 2013 SECTION 1 SAFETY Page 1 13 1 3 General Safety cont d ...

Page 28: ...056841 01 2013 SECTION 1 SAFETY Page 1 14 1 3 General Safety cont d ...

Page 29: ...h a minimum length of 2 meters 6 feet on each leg connected to a central lifting device Ensure that all lifting devices have sufficient weight bearing capacity Lift the buggy a few inches off of the ground and check to see how it is balanced If the buggy is not fairly level lower the buggy onto the ground partially lower or raise the bucket and turn off the engine Repeat this procedure until the b...

Page 30: ... properly DOT Requirements include the following Connect and test electric brake operation Secure portable power cables in cable tray with tie wraps The maximum speed for highway towing is 55 MPH unless posted otherwise Recommended off road towing is not to exceed 15 MPH or less depending on type of terrain Avoid sudden stops and starts This can cause skidding or jack knifing Smooth gradual starts...

Page 31: ...056841 01 2013 SECTION 2 OPERATIONS Page 2 1 Section 2 OPERATIONS ...

Page 32: ... exists shutdown safely inform the proper authority and DO NOT operate the power buggy until the problem has been fixed Remove loose objects that could interfere with operation Learn as much as possible about the work area before operation Walk around the worksite and inspect the terrain that you will be traveling on Make a note of surfaces to be avoided including Holes Drop offs Banks Ditches Tre...

Page 33: ...y and with extreme caution Know where there are any blind corner conditions on the worksite Before turning a blind corner stop and then proceed slowly ALWAYS maintain safe distances between the power buggy and other equipment that may be on the worksite Know the weights of all loads you may be expected to transport before attempting to load them Avoid loads of loose material if possible To avoid i...

Page 34: ...d switch in START position for more than 5 seconds Note If the engine does not start wait 10 seconds and turn switch to START again When engine starts allow switch to return to ON position As the engine warms up gradually move the choke lever to the OPEN position Position the throttle lever to the maximum engine speed of 3600 rpm release the parking brake and move into operation Read the instructi...

Page 35: ... the handle in the desired direction E To slow or stop the machine move the DIRECTIONAL CONTROL HANDLE toward the center posi tion When the machine is stopped for any reason engage the parking brake To operate the bucket A To dump the bucket depress the front side of the dump control rocker switch and hold until the bucket has reached the desired angle B To retract the bucket depress the back side...

Page 36: ...TION 2 OPERATIONS Page 2 6 Operating Instructions cont d TRANSPORT LEVER HOUR METER E STOP BUTTON ENGINE THROTTLE HORN SWITCH DUMP SWITCH LIGHT SWITCH CHOKE CONTROL HANDLE FUEL TANK HYDRAULIC TANK BRAKE LEVER KEY SWITCH ...

Page 37: ...from obstacles Make sure aisle ramps doorways and passages are clear Operate the controls smoothly Don t jerk the steering control Avoid sudden stops starts turns or changes in direction NEVER cowboy or play games with the machine NEVER attempt to work the controls except from operator s position at the rear of the machine NEVER leave the power buggy unattended with a bucket or platform in the rai...

Page 38: ... 5 seconds 120 feet per minute or 1 36 miles per hour because the buggy does not have a speedometer always apply good judgment when determining a safe and proper creep speed Do not ride on buggy if the buggy is to travel on uneven rough terrain Instead raise and secure the platform and walk behind the buggy Check to make certain that the mounting bolts are sufficiently tight to retain it in that p...

Page 39: ...056841 01 2013 SECTION 2 OPERATIONS Page 2 9 Bucket Capacity 16 CU FT 13 CU FT ...

Page 40: ...me deliveries with reactive and knowledgeable customer service OUR QUALITY POLICY The Allen Engineering Team is fully committed to exceeding customer expectations for the quality of the products and services provided through the continuous improvement process of reducing waste defects and variability in everything we do OUR VISION Our Vision is to be a world class manufacturer of concrete placing ...

Page 41: ...056841 01 2013 SECTION 3 SERVICE Page 3 1 Section 3 SERVICE ...

Page 42: ...nce program to catch and correct many serious problems before they occur The preventative maintenance schedule contained herein gives a daily weekly monthly semi annually annually and break in 100 hours minimum requirement to keep your buggy running for years The lubrication chart contained herein is one part of buggy preventative maintenance Because regular maintenance cannot be controlled by the...

Page 43: ...th elements for holes or tears and replace if damaged Wash the foam pre cleaner element in a solution of household detergent and warm water Then rinse thoroughly removing all soap and squeeze out excess water DO NOT wring Allow the element to dry thoroughly Note The engine will smoke during initial start up if too much oil is left in the foam Soak the foam pre cleaner element in a clean engine oil...

Page 44: ...ough the filter from the inside out NEVER try to brush the dirt off brushing will force dirt into the fibers Replace the paper element if it is excessively dirty with Part 45 083 02 When dirty or damaged replace with the correct part number filter element Carefully handle new ele ment DO NOT use if surfaces are damaged With air filter disassembled check the filter base plate to make sure it is sec...

Page 45: ... a long funnel to avoid spill ing or use an oil can filled with the proper weight small engine oil and squirt oil directly into fill hole Check oil level with dipstick Fill the crank case to the full mark on the dipstick DO NOT overfill Replace dipstick Change Engine Oil Important Engine oil is best drained when the engine is warm Warm oil flows freely and carries away more impurities than cold oi...

Page 46: ...ü Tighten all bolts and nuts ü Grease steering assembly cartridge bearing Tighten any loose bolts nuts etc ü Inspect visually for loose or missing parts ü Wash wet concrete of machine ü Clean fuel sediment bowl ü Inspect battery fill with water if needed ü Change transmission oil ü Inspect drive belts ü Inspect all rollers and tracks ü Check all adjustments ü Change the engine oil ü Check paper ai...

Page 47: ...056841 01 2013 SECTION 3 SERVICE Page 3 7 Filter Replacement AIR CLEANER PAPER ELEMENT PART 45 083 02 ENGINE OIL FILTER PART 52 050 02 ENGINE FUEL FILTER PART 24 050 13 HYDRAULIC OIL FILTER PART 046730 ...

Page 48: ... MAINTENANCE KIT Includes air filter pre cleaner oil filter fuel filter 10W 30 oil 2 quarts and 2 spark plugs Air filter part number 45 083 01 Pre cleaner part number 45 083 01 Oil filter part number 52 050 02 Fuel filter part number 24 050 13 Spark plug part number 12 132 02 ...

Page 49: ...of the machine so that the buggy is parallel to the ground Inspect the clearance between the track and the second wheel to be approximately 1 2 12 7mm Adjust the tracks by loosening the lock nuts and tightening the adjustment bolt to the desired dimen sion After the desired adjustment has been made retighten the lock nut Lower the machine Adjustment Bolt Lock Nut ...

Page 50: ...fuel Piston siezure due to insufficient or bad oil Contact your AEC dealer Other other than above Contact your AEC dealer Engine does not stop Electrical malfunction Contact your AEC dealer Other other than above Contact your AEC dealer Idling is not stable Insufficient intake air clogged air cleaner Clean or replace the air cleaner Other other than above Contact your AEC dealer Poor power or acce...

Page 51: ...e parking brake Excessive load Reduce load Other other than above Contact your AEC dealer Irregular noise or heat is observed around the track Contact your AEC dealer Brake Brake does not work well Not properly adjusted Adjust Brake is wet with water Apply brake a few times to dry Other other than above Contact your AEC dealer Track Track does not move smoothly Not properly adjusted Adjust Other o...

Page 52: ...056841 01 2013 SECTION 3 SERVICE Page 3 12 Engine Belt Tension Adjustment 1 To tension engine belts use the 2 engine belt tensioning bolts A 2 Engine Belt Tensioning Specifications are 2 1 8 A ...

Page 53: ...ine plate as indicated in picture above with a yellow line This is where you will get your tensioning specification of 2 1 8 5 After setting Engine belt tension to 2 1 8 you will then tighten up the engine plate adjustment bolts B at the bottom of the Engine Mount Plate using a wrench After tightening nuts on plate you will then tighten up the Jam nuts on the inside of frame for Belt Tensioning Bo...

Page 54: ...t 1 Place straight edge on the edge of the framework Notice the arrows that point to the two half moon cut outs in the framework use the cut outs as a guideline for tensioning the Auxillary Pump 2 The arrows in picture above point to the corner edges of the pump mounting plate ...

Page 55: ...Adjustment cont d 3 Place a tape measure against the back side of cut out and measure to the corner edge of the pump mounting plate for desired Auxillary Pump belt tension 4 Auxillary Pump Belt tension must be set before setting Engine Transmission Drive belt tension ...

Page 56: ...056841 01 2013 SECTION 3 SERVICE Page 3 16 VISIT US www alleneng com LIKE US www facebook com AllenEngineering FOLLOW US alleneng WATCH US www youtube com AllenMachinery ...

Page 57: ...056841 12 2012 SECTION 4 PARTS Page 4 1 Section 4 PARTS ...

Page 58: ...ry The FRONT and or REAR orientations are defined from the operator s view of sitting on machine SOM All set screws have blue LOC TITE applied at the factory If set screw is removed or loosened for any reason re apply blue LOC TITE All grease fittings are capped with CAP PLUG GC 5 AEC PN 015692 to protect the fitting If cap becomes missing or damaged replace it as soon as possible Anti Seize is ap...

Page 59: ...r replacement parts by the appropriate part number not the key number This manual contains an illustrated parts list for help in ordering replacement parts for your machine Follow the instructions below when ordering parts to insure prompt and accurate delivery 1 All orders for service parts include the serial number for the machine Shipment will be delayed if this information is not available 2 I...

Page 60: ...056841 12 2012 SECTION 4 PARTS Page 4 4 Track Tensioner and Wheel Assembly Illustration 1 7 8 5 6 3 4 2 12 10 13 9 14 15 16 11 ...

Page 61: ...3 056719 BEARING 6204 2RS C 3 2 4 056720 SEAL I S P 20 X 47 X 7 A NBR SEAL 2 5 056728 IDLER WHEEL WMNT 1 6 056729 AXLE F IDLER 1 7 056736 SHIELD 2 8 056760 RETAINING RING INT 1 13 16 2 9 010112 FSTN NUT HEX 3 4 10 2 11 056662 IDLER ADJ SCR WMNT 1 12 056733 IDLER ARM WMNT 1 13 056762 IDLER WHEEL ASSEMBLY 1 14 056926 SPRING RETAINER 2 15 054617 IDLER SPRING 1 16 056947 STOP F SPRING 1 ...

Page 62: ... PART NO DESCRIPTION QTY 056761 ROLLER ASSEMBLY 1 011238 FSTN NUT HEX NYLOK 1 2 13 2 2 011490 FSTN FW HARDENED 1 2 2 3 056710 AXLE F ROLLER 1 4 056718 ROLLER 1 5 056719 BEARING 6204 2RS C 3 2 6 056720 SEAL I S P 20 X 47 X 7 A NBR 2 7 056736 SHIELD 2 8 056760 RETAINING RING INT 1 13 16 2 1 2 7 6 8 5 4 3 ...

Page 63: ...ge 4 7 Track Bogey Assembly Illustration and Parts List ITEM PART NO DESCRIPTION QTY 1 010513 FITTING 1 4 28 STR GREASE 1 2 056632 IDLER BOGEY 1 3 056761 ROLLER ASSEMBLY 2 Use Mobilith SHC220 or equivalent on all grease fittings 3 2 1 ...

Page 64: ...056841 12 2012 SECTION 4 PARTS Page 4 8 Left Track Assembly 056674 Illustration 28 2 9 22 15 19 18 29 17 31 10 8 20 23 37 35 36 34 25 14 5 26 4 12 1 13 ...

Page 65: ... NYLOCK HEX 1 16 052802 DECAL LEFT ARROW GREASE FITTING 1 17 052803 DECAL RIGHT ARROW GREASE FITTING 1 18 056633 BOGEY ASSEMBLY 1 19 056636 FSTN HHCS 3 4 10 X 7 1 2 GRADE 8 ZINC 1 20 056652 TRACK FRAME LH 1 21 056662 IDLER ADJ SCR WMNT 1 22 056675 TRANSMISSION LH HYDROSTATIC 1 23 056676 RUBBER TRACK 180X72X42 1 24 056733 IDLER ARM WMNT 1 25 056738 SPROCKET 1 26 056739 HUB F SPROCKET 1 27 056741 SP...

Page 66: ...056841 12 2012 SECTION 4 PARTS Page 4 10 Right Track Assembly 056677 Illustration 21 31 17 30 25 30 19 9 32 23 13 5 37 36 4 27 26 15 6 35 2 29 10 14 1 24 ...

Page 67: ...9351 FSTN NUT 3 4 10 GR 8 NYLOCK HEX 1 17 052802 DECAL LEFT ARROW GREASE FITTING 1 18 052803 DECAL RIGHT ARROW GREASE FITTING 1 19 056633 BOGEY ASSEMBLY 1 20 056636 FSTN HHCS 3 4 10 X 7 1 2 GRADE 8 ZINC 1 21 056654 TRACK HSNG WMNT RH 1 22 056662 IDLER ADJ SCR WMNT 1 23 056676 RUBBER TRACK 180X72X42 1 24 056678 TRANSMISSION RH HYDROSTATIC 1 25 056733 IDLER ARM WMNT 1 26 056738 SPROCKET 1 27 056739 ...

Page 68: ...056841 12 2012 SECTION 4 PARTS Page 4 12 Lever Assembly Illustration Components eliminated for clarity 10 29 31 38 40 22 5 45 44 26 24 11 ...

Page 69: ... 20 048929 BEARING Ø3 4 ID PLASTIC FLANGE 2 21 056389 SHOULDER SPACER 6294K444 2 22 056395 PIVOT WMNT F STEERING 1 23 056407 HANDLE F STEERING 1 24 056408 STEERING HANDLE WMNT 1 25 056656 FRAME WMNT 1 26 056691 UNDERCARRIAGE ASSEMBLY 1 27 056707 REAR PANEL LOWER 1 28 056711 NYLON BEARING 6389K621 4 29 056712 SPANNER TUBE 1 30 056713 3 8 16 ALL THREAD 11 1 2 1 31 056716 BELL CRANK WMNT 2 32 056735 ...

Page 70: ...056841 12 2012 SECTION 4 PARTS Page 4 14 Lever Assembly cont d Illustration Components eliminated for clarity 28 12 6 21 7 17 42 25 12 3 49 45 5 8 4 48 23 41 39 32 9 ...

Page 71: ...2 1 20 048929 BEARING Ø3 4 ID PLASTIC FLANGE 2 21 056389 SHOULDER SPACER 6294K444 2 22 056395 PIVOT WMNT F STEERING 1 23 056407 HANDLE F STEERING 1 24 056408 STEERING HANDLE WMNT 1 25 056656 FRAME WMNT 1 26 056691 UNDERCARRIAGE ASSEMBLY 1 27 056707 REAR PANEL LOWER 1 28 056711 NYLON BEARING 6389K621 4 29 056712 SPANNER TUBE 1 30 056713 3 8 16 ALL THREAD 11 1 2 1 31 056716 BELL CRANK WMNT 2 32 0567...

Page 72: ...056841 12 2012 SECTION 4 PARTS Page 4 16 Lever Assembly cont d Illustration 40 38 19 10 14 36 37 34 16 50 9 1 18 ...

Page 73: ...1 2 1 20 048929 BEARING Ø3 4 ID PLASTIC FLANGE 2 21 056389 SHOULDER SPACER 6294K444 2 22 056395 PIVOT WMNT F STEERING 1 23 056407 HANDLE F STEERING 1 24 056408 STEERING HANDLE WMNT 1 25 056656 FRAME WMNT 1 26 056691 UNDERCARRIAGE ASSEMBLY 1 27 056707 REAR PANEL LOWER 1 28 056711 NYLON BEARING 6389K621 4 29 056712 SPANNER TUBE 1 30 056713 3 8 16 ALL THREAD 11 1 2 1 31 056716 BELL CRANK WMNT 2 32 05...

Page 74: ...056841 12 2012 SECTION 4 PARTS Page 4 18 Hydraulic Tank Assembly Illustration 7 2 1 9 10 8 5 6 3 4 ...

Page 75: ...IC PLUG 1 3 046732 SUCTION STRAINER TMF 02 06 1 4 047518 FTG F2404 8 8 1 5 056421 FILLER BREATHER 1 6 056758 HYDRAULIC OIL TANK 1 7 052880 FITTING 4504 10 10 10 1 8 4604 10 8 FITTING 4604 10 8 1 9 052900 HOSE HS TB 9 1 10 052883 PLUG 1 VISIT US www alleneng com LIKE US www facebook com AllenEngineering FOLLOW US alleneng WATCH US www youtube com AllenMachinery ...

Page 76: ...056841 12 2012 SECTION 4 PARTS Page 4 20 Hydraulics Illustration 27 26 32 30 29 34 31 33 28 ...

Page 77: ...CYLINDER HYDRAULIC X 3 BORE 1 19 052880 FITTING 4504 10 10 10 1 20 052886 FITTING 4601 10 8 1 21 052887 FITTING 4603 10 10 2 22 052888 FITTING 6500 06 06 1 23 052889 FITTING 9002 08 08 1 24 052890 FITTING 9036 08 08 1 25 052891 WASHER 9500 08 1 26 052892 4M3K 4G 4FJX 4G 4FJX 90S 54 CYL ROD TO SOL VALVE 3 1 27 052893 4M3K 4G 4FJX 4G 4FJX 90L 72 CYL PISTON TO SOL VALVE 1 1 28 052894 6M3K 6G 6FJX 6G ...

Page 78: ...056841 12 2012 SECTION 4 PARTS Page 4 22 Hydraulics cont d Illustration 18 10 9 17 11 15 23 7 8 22 24 25 20 16 3 ...

Page 79: ...15 CYLINDER HYDRAULIC X 3 BORE 1 19 052880 FITTING 4504 10 10 10 1 20 052886 FITTING 4601 10 8 1 21 052887 FITTING 4603 10 10 2 22 052888 FITTING 6500 06 06 1 23 052889 FITTING 9002 08 08 1 24 052890 FITTING 9036 08 08 1 25 052891 WASHER 9500 08 1 26 052892 4M3K 4G 4FJX 4G 4FJX 90S 54 CYL ROD TO SOL VALVE 3 1 27 052893 4M3K 4G 4FJX 4G 4FJX 90L 72 CYL PISTON TO SOL VALVE 1 1 28 052894 6M3K 6G 6FJX ...

Page 80: ...056841 12 2012 SECTION 4 PARTS Page 4 24 Hydraulics cont d Illustration 4 4 21 14 13 6 5 24 25 19 1 12 37 ...

Page 81: ...IC X 3 BORE 1 19 052880 FITTING 4504 10 10 10 1 20 052886 FITTING 4601 10 8 1 21 052887 FITTING 4603 10 10 2 22 052888 FITTING 6500 06 06 1 23 052889 FITTING 9002 08 08 1 24 052890 FITTING 9036 08 08 1 25 052891 WASHER 9500 08 1 26 052892 4M3K 4G 4FJX 4G 4FJX 90S 54 CYL ROD TO SOL VALVE 3 1 27 052893 4M3K 4G 4FJX 4G 4FJX 90L 72 CYL PISTON TO SOL VALVE 1 1 28 052894 6M3K 6G 6FJX 6G 6GJX 90S 32 AUX ...

Page 82: ...056841 12 2012 SECTION 4 PARTS Page 4 26 Electrical Schematic ...

Page 83: ...056841 12 2012 SECTION 4 PARTS Page 4 27 Electrical Schematic ...

Page 84: ...056841 12 2012 SECTION 4 PARTS Page 4 28 Cabinet Assembly Illustration 13 14 4 3 11 5 10 4 12 9 12 5 7 1 2 6 8 ...

Page 85: ...6 3 029671 FSTN NUT HEX 1 4 20 NYLOC 2 4 042343 FSTN SFBHCS 1 4 20 x 3 4 6 5 042344 FSTN SFBHCS 5 16 18 x 3 4 30 6 056656 MAIN FRAME WMNT 1 7 056706 FRONT PANEL 1 8 056707 REAR PANEL LOWER 1 9 056744 HSNG WMNT F STEERING 1 10 056750 COVER PLATE F BATTERY 1 11 056752 BACK PANEL UPPER 1 12 056780 CABINET SIDE WMNT 2 13 056781 TOP COVER WMNT 1 14 056919 DOOR WMNT 1 ...

Page 86: ...056841 12 2012 SECTION 4 PARTS Page 4 30 8 9 2 14 4 3 7 13 11 3 15 12 10 1 16 5 17 4 18 WRAPS AROUND MUFFLER QTY 1 4 6 6 1 2 2 1 1 1 1 1 1 1 1 1 2 1 19 18 20 ...

Page 87: ...775 SCR 3 8 16x2 GR 8 HHC 2 7 039740 BOLT 3 8 16 X 2 1 4 GR 8 HHC 2 8 056656 MAIN FRAME WMNT 1 9 056679 KOHLER ENGINE 27HP VERT 1 10 056773 2BK52 X 1 1 8 FHP SHEAVE 1 11 056810 V BELT A45 HI POWER 1 12 056775 PULLEY AK30X1 1 8 1 13 056782 ENGINE SPACER 1 14 056794 ENGINE ADJ PLATE 1 15 056805 ANGLE F ADJ WMNT 1 16 056875 1 2 X 2 FENDER WASHER 1 17 057539 FSTN HHCS 1 2 13 X 5 1 2 LONG TAP BOLT 2 18...

Page 88: ...056841 12 2012 SECTION 4 PARTS Page 4 32 Stand Assembly Illustration 8 1 3 5 9 7 6 4 2 ...

Page 89: ...010091 FSTN LW 3 8 2 4 011238 FSTN NUT HEX NYLOK 1 2 13 2 5 048423 RUBBER BUMPER 2 6 052801 DECAL LIFT POINT TRACK BUGGY 2 7 056656 MAIN FRAME WMNT TRACK BUGGY 1 8 056696 OPERATOR PLATFORM F TRACK BUGGY 1 9 DE2700 DECAL CHECK STRIPE 1 1 2 X 12 LG 2 VISIT US www alleneng com LIKE US www facebook com AllenEngineering FOLLOW US alleneng WATCH US www youtube com AllenMachinery ...

Page 90: ...056841 12 2012 SECTION 4 PARTS Page 4 34 Track Assembly Illustration 12 15 9 7 11 3 1 8 2 5 6 4 14 13 10 ...

Page 91: ... 4 045952 FTG F6801 6 6 NWO 90 ELB 2 5 049351 FSTN NUT 3 4 10 GR 8 NYLOCK HEX 4 6 050237 FSTN HHCS 3 4 10 X 4 1 2 GRADE 8 ZINC 4 7 052799 FSTN NUT HEX JAM 1 2 13 2 8 056638 CROSS MEMBR F FRAME 1 9 056674 TRACK ASSEMBLY LH 1 10 056677 TRACK ASSEMBLY RH 1 11 056771 BALL JOINT 1 4 2 12 056774 BELT BX 41 2 13 056925 ANGLE FOR CABLES 1 14 056943 PULLEY 2 GROOVE 2 15 052887 FITTING 4603 10 10 2 ...

Page 92: ...056841 12 2012 SECTION 4 PARTS Page 4 36 Fuel Assembly Illustration 8 5 1 2 10 4 3 9 11 ...

Page 93: ...612 FSTN NUT HEX NYLOCK 5 16 18 2 3 019429 HOSE 5 16 FUEL LINE 41 4 019430 FSTN CLAMP SIZE 4 MINI 3 5 048921 STRAP TANK MSP425 2 6 049035 CAP 3 1 2 VENTED BLACK 1 7 056679 KOHLER ENGINE 27HP VERT 1 8 056749 TANK 6 GALLON GAS EPA W CAP 1 9 056753 TANK MNT BRKT 1 10 057993 FUEL FILTER REPLACEMENT 1 11 053213 CAP F TANK EPA REPLACEMENT ...

Page 94: ...056841 12 2012 SECTION 4 PARTS Page 4 38 Control Panel Assembly Illustration 23 29 14 3 7 9 15 22 21 4 10 26 16 24 18 25 1 19 17 12 2 13 28 8 5 6 27 30 ...

Page 95: ...EARING Ø3 4 ID PLASTIC FLANGE 2 12 059603 FSTN 3 8 STAR LOCK WASHER 2 13 052795 DECAL TURN TRACK BUGGY 2 14 052796 DECAL TOP PANEL 3 TRACK BUGGY 1 15 052806 DECAL TOP PANEL 1 TRACK BUGGY 1 16 052807 DECAL TOP PANEL 2 TRACK BUGGY 1 17 052808 DECAL HYDRAULIC FLUID TRACK BUGGY 1 18 056407 HANDLE F STEERING 1 19 056408 STEERING HANDLE WMNT 1 20 056744 HSNG WMNT F STEERING 1 21 056764 BRAKE LEVER 1 22 ...

Page 96: ...056841 12 2012 SECTION 4 PARTS Page 4 40 Bucket Assembly Illustration 5 3 2 8 1 7 6 4 ...

Page 97: ...2 FSTN NUT HEX 1 4 20 NYLOC 4 2 049351 FSTN NUT 3 4 10 GR 8 NYLOCK HEX 2 3 050237 FSTN HHCS 3 4 10 X 4 1 2 GRADE 8 ZINC 2 4 056400 DECAL 20 OVAL ALLEN 2 5 056646 MB 16 21 BUCKET BASE 1 6 042343 FSTN SFBHCS 1 4 20 x 3 4 4 7 42106 01 PLASTIC BUCKET 16 CU FT 1 8 42106 02 BOLT ELEVATOR ASSY NUT WASHER BOLT 4 ...

Page 98: ...12 SECTION 4 PARTS Page 4 42 ITEM PART NO DESCRIPTION QTY 1 056929 SKID PLATE 1 2 010067 FSTN HHCS 1 2 13 X 1 4 3 010085 FSTN FW 1 2 4 4 010093 FSTN LW 1 2 4 Skid Plate Assembly Illustration and Parts List 1 2 3 4 ...

Page 99: ...ITEM PART NO DESCRIPTION QTY 1 056385 HANDLE BAR WMNT 1 2 010068 FSTN HHCS 1 2 13 X 1 1 4 GR 5 2 3 011238 FSTN NUT HEX NYLOK 1 2 13 2 4 048665 TUBE MANUAL PACK PLASTIC 9000 14 1 5 053189 FSTN U BOLT 3 1 2 2 6 010102 FSTN NUT HEX 3 8 16 4 7 036881 LIGHT PREP F RIDING TROWELS 2 1 2 3 4 5 6 7 ...

Page 100: ... ALLEN OVAL 4 X 6 67 WHITE 1 3 056400 DECAL 20 OVAL ALLEN 2 4 053448 DECAL LIFT HERE ONLY SP 4 5 052803 DECAL RIGHT ARROW GREASE FITTING 2 6 052802 DECAL LEFT ARROW GREASE FITTING 2 7 052796 DECAL TOP PANEL 3 TRACK BUGGY 1 8 052795 DECAL TURN TRACK BUGGY 1 9 052807 DECAL TOP PANEL 2 TRACK BUGGY 1 10 052805 DECAL BATTERY INSIDE TRACK BUGGY 1 1 2 3 4 5 6 7 8 9 10 ...

Page 101: ...de Illustration ITEM PART NO DESCRIPTION QTY 1 052808 DECAL HYDRAULIC FLUID TRACK BUGGY 1 2 056340 DECAL ALLEN OVAL 4 X 6 67 WHITE 1 3 DE2700 DECAL CHECK STRIPE 1 1 2 X 12 LG 2 4 052800 DECAL AT16 TRACK BUGGY 2 5 056338 DECAL AEC 1 5 X 3 25 WHITE RED 1 2 1 3 4 5 ...

Page 102: ...RIPTION QTY A 066445 KIT AT16 BUGGY FILTER 1 057991 AIR FILTER CH 1000 40 KHLR 6208304 S 1 2 057992 FOAM AIR P CLNR CH 1000 40 6208303 S 1 3 057994 OIL FILTER CH 1000 40KOLR 5205002 S1 1 4 046730 FILTER ELEMENT SF 6310 18 1 5 057993 FUEL FILTER CH 1000 40KHR 2405013 S1 1 ...

Page 103: ...056841 01 2013 INTENTIONALLY BLANK ...

Page 104: ...CONNECT WITH US ON P O BOX 819 PARAGOULD AR 72451 USA 800 643 0095 USA ONLY 870 236 7751 FAX 800 643 0097 USA ONLY 870 236 3934 WWW ALLENENG COM ...

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