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allen 060800, Operations & Parts Manual

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allen 060800 Operations & Parts Manual Download Page 89

061090 - 12/2013

SECTION 4

PARTS

Page 4-33

Fuel System Assembly 

Parts List

ITEM

PART NO.

DESCRIPTION

QTY

1

010020

SCR, 5/16-18x1 HHC

2

2

010090

FSTN, LW 5/16

2

3

019430

FSTN, CLAMP SIZE 4 MINI

8

4

037777

ASSY, FUEL FILTER

1

5

040330

PUMP, 12 V ELECTRONIC FUEL

1

6

043291A

ENGINE, KUBOTA 44 TURBO V1505TEBB-1

1

7

046441

COVER, FUEL PUMP

1

8

HOSE-1

HOSE, 5/16” FUEL LINE (019429)

9

HOSE-2

HOSE, 5/16” FUEL LINE (019429)

10

HOSE-3

HOSE, 5/16” FUEL LINE (019429)

11

HOSE-4

HOSE, 5/16” FUEL LINE (019429)

Summary of Contents for 060800

Page 1: ...OPERATIONS PARTS MANUAL 061090 12 2013 Riding Trowel ALSO INCLUDES 450C 05 2016 ...

Page 2: ...061090 12 2013 This manual or a copy of it must be kept with the machine at all times There is a manual storage container located on the machine for your convenience ...

Page 3: ...any errors or inaccuracies that may appear in this manual Allen Products are covered under one or more of the following patent numbers U S Design Patents 344 736 400 542 400 544 402 998 402 999 403 332 404 041 404 042 410 931 413 127 416 564 465 897 466 909 474 203 U S Utility Patents 5 108 220 5 238 323 5 328 295 5 352 063 5 405 216 5 476 342 5 480 257 5 480 258 5 533 831 5 562 361 5 567 075 5 61...

Page 4: ...uct modification to product alterations or repairs made to the product without the written approval of Allen Allen specifically excludes from warranty any damage to any trowels resulting from an impact to the rotors 7 Impact damage to gear boxes is not covered under the Allen warranty and is deemed customer abuse 8 Allen will pay shop labor on warranty items at the Allen Shop Labor Rate in existence...

Page 5: ... xi Machine Dimensional Specifications xii Section 1 Safety 1 1 State Regulations 1 2 Federal Regulations 1 3 Safety Information 1 4 Safety Symbols 1 5 General Safety 1 6 Safety Labels and Decals 1 11 Transportation Safety 1 15 Section 2 Operations 2 1 Pre Operating Instructions 2 2 Starting 2 3 Operating 2 4 Section 3 Service 3 1 Maintenance Instructions 3 2 Air Filter Maintenance 3 3 Engine Oil M...

Page 6: ...ght Gearbox Assembly 4 14 Left Gearbox Assembly 4 16 Pitch Control Assembly 4 18 Kill Switch Pedal Assembly 4 20 Throttle Pedal Assembly 4 22 Steering Assembly 4 24 Spray System Assembly 4 28 Mainframe Assembly 4 30 Fuel System Assembly 4 32 Power Drive Assembly 4 34 Engine Mounting Assembly 4 40 450C Engine Assembly 4 44 Electrical Schematic 4 48 Front Dolly Jack Assembly 4 50 Rear Dolly Jack Ass...

Page 7: ... of trouble free operation This manual is divided into the following sections SECTION 1 SAFETY SECTION 3 SERVICE SECTION 2 OPERATIONS SECTION 4 PARTS Complete any warranty requirements as specified by the engine manufacturer in their instructions found inside the manual box located on the operator s control panel Your engine is not manufactured by Allen Engineering Corporation Inc and therefore is ...

Page 8: ..._Mobile Phone _____________________ Additional Comments ______________________________________________________ ________________________________________________________________________ ________________________________________________________________________ Your Dealer has Allen Engineering Corporation trained mechanics and original Allen replacement parts Always contact the Allen Dealer who sold y...

Page 9: ...e PARTS section of this manual 3 Specify exact shipping instructions including the preferred routing and complete destination address 4 DO NOT return parts to AEC without receiving written authorization from AEC All authorized returns must be shipped pre paid 5 When placing an order please contact the AEC dealer nearest you All information specifications and illustrations in this manual are subject...

Page 10: ...ecifically defines each significant character or group of characters of the Model Number and Serial Number codes Model Number MSP 450 Series 450 Mechanical Super Professional Serial Number The serial number found on the identification plate is a ten digit format The model number identifies your machine and will ensure that you receive the correct replacement parts Serial Number Example 450 02 13 001 Se...

Page 11: ...ld not be removed at any time Please record the information found on this plate below so it will be available should the identification plate become lost or damaged When ordering parts or requesting service information you will always be asked to specify the model and serial numbers of the machine FILL IN FOR FUTURE REFERENCE Model Number ____________________________ Serial Number _________________...

Page 12: ...y Gearboxes and Spiders provide a great weight to horsepower performer for larger con tractors The newly designed Allen power transmission system patent pending is incorporated into this machine to provide exceptional performance from the engine to the concrete surface Adjustable Seat and Arm Rests Light Switch 12 Volt Charger and Hour Meter in One Convenient Location Ergonomic Manual Steering Ind...

Page 13: ...4 3 09 Displacement L cu in 1 498 91 41 Combustion System IDI Intake System Turbocharged Maximum Speed rpm 3000 Output Gross Intermittent kW 33 hp 44 3 Direction of Rotation Counterclockwise Viewed on Flywheel Oil Pan Capacity L gal 6 7 1 77 Starter Capacity V kW 12 1 2 US 12 1 4 EU Alternator Capacity V A Dec 40 Length mm in 591 3 23 28 Width mm in 433 0 17 05 Height mm in 621 0 24 45 Dry Weight ...

Page 14: ...061090 12 2013 Page xii Dimensional Specifications ...

Page 15: ...t Allen Engineering Corporation 819 South 5th St Paragould AR 72450 Telephone 800 643 0095 Facsimile 800 643 0097 The authorized representative is ab lin pro Mr Thomas Voeler Femvägsskälet 3 421 50 Västra Frölunda Sweden Tel 4631694910 Mobile 46 706694923 Fax 4631298876 Email tv lin pro se ...

Page 16: ...061090 12 2013 INTENTIONALLY BLANK Page xiv ...

Page 17: ...061090 12 2013 SECTION 1 SAFETY Page 1 1 Section 1 SAFETY ...

Page 18: ...061090 12 2013 SECTION 1 SAFETY Page 1 2 State Regulations Proposition 65 Warning ...

Page 19: ...061090 12 2013 SECTION 1 SAFETY Page 1 3 Federal Regulations Respiratory Hazards ...

Page 20: ...y notes shown below will inform you about potential hazards that could injure you or oth ers The safety notes specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in ...

Page 21: ...ECTION 1 SAFETY Page 1 5 Safety Symbols Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety notes ...

Page 22: ... hazard while the equipment is in operation No one other than the operator is to be in the working area when the equipment is in operation DO NOT use the equipment for any purpose other than its intended purposes or applications This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when th...

Page 23: ... damage to the equipment or engine NEVER operate the equipment in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death If applicable never use your hand to find hydraulic leaks Use a piece of wood or cardboard Hydraulic fluid injected into the skin must be treated by a knowledgable physician immediately or severe injury or de...

Page 24: ...Keep fingers hands hair and clothing away from all moving parts to prevent injury DO NOT remove the engine oil drain plug while the engine is hot Hot oil will gush out of the oil tank and severely scald any persons in the general area of the screed NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing equipment NEVER run engine without an air filter or wi...

Page 25: ...se fuel as a cleaning agent DO NOT smoke around or near the equipment Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine DO NOT drop the battery There is a possibility that the battery will explode DO NOT expose the battery to open flames sparks cigarettes etc The battery contains combustible gases and liquids If these gases and liquids come into contact with a fla...

Page 26: ...ospital to seek medical attention ALWAYS disconnect the negative battery terminal before performing service on the equipment ALWAYS keep battery cables in good working condition Repair or replace all worn cables Side slope operation is not permitted Walk around the riding trowel before starting it to see if any items are worn damaged leaking etc that may make the riding trowel dangerous to operate...

Page 27: ...required to operate this machine This decal notates the pinch point locations on this machine This decal notates the lifting points on this machine This decal indicates that this machine can start fires to it s surroundings due to sparks from the exhaust This decal indicates a hot surface and warns personnel not to touch ...

Page 28: ...tates that this equipment was proudly manufactured in the United States of America This decal notates the location of the light switch on this machine This decal notates that the thrust bearings must be greased daily This decal notates that this product was made at the Allen Engineering Corporation manufacturing facilities in Paragould Arkansas This decal notates the location of the 12V accessory ...

Page 29: ...ety Labels and Decals cont d This decal notates that this product is covered under one or more patents This decal notates the model number and series number of this machine This decal notates the location of where to put hand tools on the machine ...

Page 30: ...061090 12 2013 SECTION 1 SAFETY Page 1 14 Safety Labels and Decals cont d This decal notates the location of where the operations and parts manuals are This decal illustrates Allen Concrete Equipment ...

Page 31: ... instructions using a hoist Place slings chains or hooks through each lifting eye on the machine Use a sling or chains with a minimum length of 2 meters 5 feet on each leg connected to a central lifting device Ensure that all lifting devices have sufficient weight bearing capacity ALWAYS shutdown engine before transporting Transportation Safety NOTE Figure for illustration purposes only ...

Page 32: ... properly DOT Requirements include the following Connect and test electric brake operation Secure portable power cables in cable tray with tie wraps The maximum speed for highway towing is 55 MPH unless posted otherwise Recommended off road towing is not to exceed 15 MPH or less depending on type of terrain Avoid sudden stops and starts This can cause skidding or jack knifing Smooth gradual starts ...

Page 33: ...061090 12 2013 SECTION 2 OPERATIONS Page 2 1 Section 2 OPERATIONS ...

Page 34: ...k battery level Check all operating controls for proper operation and adjustment Check speed control operation before and after starting engine for proper operation Gearbox oil level Add oil as required The steering left and right Note If there is any indication that faulty equipment exists shutdown safely inform the proper authority and DO NOT operate the riding trowel until the problem has been ...

Page 35: ... engine to warm up before operating trowel Operating the starter for more than 5 seconds can damage the starter or engine If engine fails to start release the switch and wait 15 seconds before operating starter again Cold Start up Procedures When ambient temperatures are below 60 F 16 C cold weather startup procedures must be followed before bringing machine into maximum engine RPM and rotor speed...

Page 36: ...f the slab surface about to be troweled When the machine reaches the end of the slab make a 180 degree turn and repeat the straight line of direction to the other end of the slab To familiar ize a new operator with the riding trowel the following steps should be taken Location of all Operating Controls A Right Pitch Control B Joystick Forward Reverse C Joystick Left Right Forward Reverse D Left Pi...

Page 37: ...straight line and making 180 degree turns Best control is achieved at full engine RPM After starting engine fully engage the throttle This allows the engine to warm up quicker and also en gages the torque converter Once the operator presses the right pedal the machine s rotors will begin turning Stopping The Riding Trowel To stop the trowel s movement let go of the joysticks B and C They will retu...

Page 38: ... A slight feathering motion forward and backward with the left hand joystick is required to move the machine in a straight path to the left or right while operating the right hand joystick Position Action 1 Forward 2 Reverse 3 Rotate clockwise 4 Rotate counter clockwise 5 Left sideways 6 Right sideways ...

Page 39: ...of the concrete Refer to figure be low When changing or setting pitch angle of trowel blades slow the machine down set the desired degree of pitch on the left side of the machine and then adjust the right side to match To increase the pitch turn the pitch control clockwise a use the pitch indicator b to adjust pitch equally on both right and left trowel blades ...

Page 40: ...me deliveries with reactive and knowledgeable customer service OUR QUALITY POLICY The Allen Engineering Team is fully committed to exceeding customer expectations for the quality of the products and services provided through the continuous improvement process of reducing waste defects and variability in everything we do OUR VISION Our Vision is to be a world class manufacturer of concrete placing ...

Page 41: ...061090 12 2013 SECTION 3 SERVICE Page 3 1 Section 3 SERVICE ...

Page 42: ...aintenance program to catch and correct many serious problems before they occur The preventative maintenance schedule contained herein gives a daily weekly monthly semi annually annually and break in 100 hours minimum requirement to keep your riding trowel running efficiently for years The lubrication chart contained herein is one part of riding trowel preventative maintenance Because regular maint...

Page 43: ...LI to tell you when to change the filter Dust Load Indicators take the guess work out of air filter changes The DLI is a vacuum sensitive device that pops of and shows you red when it is time to change filters If it is not red don t open the filter and allow more dirt to enter into the engine If it is red carefully remove the filter cover and immediately vacuum the canister to remove loose dirt Then sl...

Page 44: ...radiator hoses x x Kubota Engine Maintenance Schedule When performing maintenance on the engine follow all safety messages and rules for safe operation stated at the beginning of this manual See the engine manual supplied with your machine for appropriate engine maintenance schedule and troubleshooting guide for problems Accidental starts can cause severe injury or death ALWAYS place the ignition ...

Page 45: ...Remove engine oil dipstick to access oil fill hole To fill engine with oil use a long funnel to avoid spill ing or use an oil can filled with the proper weight small engine oil and squirt oil directly into fill hole Check oil level with dipstick Fill the crank case to the full mark on the dipstick DO NOT overfill Replace dipstick Change Engine Oil Important Engine oil is best drained when the engine is...

Page 46: ...ighten all bolts and nuts Grease steering assembly heim joints Tighten any loose bolts nuts etc Inspect visually for loose or missing parts Wash wet concrete of machine Clean fuel sediment bowl Inspect battery fill with water if needed Change gearbox oil Inspect drive belts Check all adjustments Change the engine oil Check air cleaner element Thoroughly clean machine Periodic Maintenance Schedule ...

Page 47: ...061090 12 2013 SECTION 3 SERVICE Page 3 7 Filter Replacement PRIMARY AIR CLEANER ELEMENT PART P822686 ENGINE OIL FILTER PART 16271 32090 ENGINE FUEL FILTER PART 24 050 13 ...

Page 48: ...the oil filler cap and fill engine crankcase with recommended type oil as listed in the table below Fill to the upper limit of dipstick 3 Crankcase oil capacity with oil filter replacement is 5 1L 1 35 Gal 4 Refer to your engine manual for specific details about oil changing procedures 16271 32090 Engine Oil and Oil Filter ...

Page 49: ...and fuel lines and connections regularly for leaks or damage Repair or replace as necessary Replace the oil and fuel lines every two years to maintain the line s performance and flexibility Radiator Cooling System 1 Check and clean radiator fins 2 Check cooling water 3 Check radiator hoses for fatigue or cracking 4 Check radiator cap seal Refer to your engine manual for additional information Engine...

Page 50: ...id in the battery 3 Never attempt to charge a battery that is frozen The battery can explode unless first al lowed to thaw 4 ALWAYS be sure that the battery cables are properly connected to the battery terminals as shown below Generally the RED cable will be connected to the positive terminal of the battery and the BLACK cable will be connected to the negative terminal of the battery 5 Disconnect t...

Page 51: ...rease or equivalent Failure to lubricate bearing grease fittings daily will cause rotation of driveshafts to stiffen To prevent contamination of the bearing always insert cap onto zerk fitting VISIT US www alleneng com LIKE US www facebook com AllenEngineering FOLLOW US alleneng WATCH US www youtube com AllenMachinery Bearing Lubrication ...

Page 52: ...ent or bad oil Contact your AEC dealer Other other than above Contact your AEC dealer Engine does not stop Electrical malfunction Contact your AEC dealer Other other than above Contact your AEC dealer Idling is not stable Insufficient intake air clogged air cleaner Clean or replace the air cleaner Other other than above Contact your AEC dealer Poor power or acceleration Bad fuel Change fuel Wrong o...

Page 53: ...ir cleaner Clean or replace the air cleaner Choke is not fully open Open the choke fully Other other than above Contact your AEC dealer White or blue smoke comes out of exhaust Engine oil level is too high Adjust the oil level Other other than above Contact your AEC dealer Safety Devices Lamp does not light Blown bulb Replace Blown fuse Replace Other other than above Contact your AEC dealer ...

Page 54: ...ues the following procedure may be used STEP 1 Calculate the required base static installation tension Use Formula 14 to calculate the required base static installation tension Formula 14 Tst 20HP mS2 S Where Tst base static installation tension pounds HP Horsepower S PD x RPM 3820 m Value from Table 10 PD Sprocket Pitch Diameter inches RPM Revolutions per minute of same sprocket Table 10 Pitch Be...

Page 55: ...lts STEP 3 Applying the tension Force deflection tension method A At the center of the span t apply a force perpendicular to the span large enough to deflect the belt on the drive 1 64 inch per inch of span length from its normal position One sprocket should be free to rotate Be sure the force is applied evenly across the entire belt width If the belt is a wide synchronous belt place a piece of st...

Page 56: ...TY POLICY The Allen Engineering Team is fully committed to exceeding customer expectations for the quality of the products and services provided through the continuous improvement process of reducing waste defects and variability in everything we do OUR VISION Our Vision is to be a world class manufacturer of concrete placing and finishing equipment Testers A 30 lb pen tester is available thru AEC ...

Page 57: ...061090 12 2013 SECTION 4 PARTS Page 4 1 Section 4 PARTS ...

Page 58: ...ry The FRONT and or REAR orientations are defined from the operator s view of sitting on machine SOM All set screws have blue LOC TITE applied at the factory If set screw is removed or loosened for any reason re apply blue LOC TITE All grease fittings are capped with CAP PLUG GC 5 AEC PN 015692 to protect the fitting If cap becomes missing or damaged replace it as soon as possible Anti Seize is ap...

Page 59: ...r replacement parts by the appropriate part number not the key number This manual contains an illustrated parts list for help in ordering replacement parts for your machine Follow the instructions below when ordering parts to insure prompt and accurate delivery 1 All orders for service parts include the serial number for the machine Shipment will be delayed if this information is not available 2 I...

Page 60: ...061090 12 2013 SECTION 4 PARTS Page 4 4 Seat Frame Assembly Illustration 35 12 55 51 33 24 17 18 22 19 54 21 38 59 19 58 11 47 26 48 13 37 19 53 20 29 27 57 ...

Page 61: ... PROTECTION WARNING 1 16 039329 FSTN CLIP TINNERMAN 1 4 20 8 17 040441 DECAL CRUISE CONTROL 1 18 041537 CUP HOLDER 1 19 042343 FSTN SFBHCS 1 4 20 x 3 4 31 20 047263 DECAL DIESEL OVERHEAT CAUTION 1 21 047265 DECAL HOT COOLANT WARNING 1 22 047406 GUAGE LOFA MULTIFUNCTION 1 23 047546 PAL NUT 1 4 20 11 24 047643 LOCKING CONTROL QUADRASTAT Q14020 1 25 047665 RUBBER BUMPER 3 26 047685 HOUR METER 1 27 04...

Page 62: ...061090 12 2013 SECTION 4 PARTS Page 4 6 Seat Frame Assembly cont d Illustration 53 39 28 46 25 44 56 45 32 42 3 49 38 39 28 40 41 34 28 5 12 2 ...

Page 63: ...ECAL HAND TOOL AREA SP 1 46 053449 DECAL PINCH HAZARD SP 2 47 053450 DECAL LIGHTS SP 1 48 053452 DECAL 12V ACCESSORY SP 1 49 053454 DECAL MANUALS SP 1 50 056338 DECAL AEC 1 5 X 3 25 WHITE RED 1 51 056339 DECAL 13 35 X 8 ALLEN OVAL 1 52 056920 MAGNETIC LATCH 1 53 060842 SEAT FRAME WMNT 1 54 060850 DOOR WMNT 1 55 060857 FRONT SCREEN ASSEMBLY 1 56 060885 FAN COVER 1 57 060917 ACCESS PANEL RH 1 58 060...

Page 64: ...090 12 2013 SECTION 4 PARTS Page 4 8 Right Rotor Assembly 048957 Illustration 33 30 24 29 22 22 17 18 26 25 27 28 23 10 12 1 3 21 2 31 15 7 20 19 9 8 32 5 GREASE THRUST BEARING DAILY 14 TORQUE TO 85 Ft lbs ...

Page 65: ...SCR 5 16 11x1 3 4 HHC 4 16 020915 SCR 5 16 11x1 1 2 HHC 4 17 025091 FSTN 5 16 18x1 2xØ3 8x3 8 SHLDR SCR 5 18 025092 BUSHING 3 8x1 2x5 16 BRONZE 5 19 026215 YOKE ARM 1 20 026504 SCR 5 16 18x1 2xØ3 8x1 1 4 SHLDR 1 21 029529 VALVE RELIEF 1 8 27NPT AIR V 1 22 037532 BLADE 8x18 FLAT FINISH GOLD 5 23 037652 WASHER HD RETAINING 1 24 037655 GEARBOX 20 1 RATIO RH 1 25 039685 BEARING THRUST AXIAL BALL EW 1 ...

Page 66: ...1090 12 2013 SECTION 4 PARTS Page 4 10 Left Rotor Assembly 048956 Illustration GREASE THRUST BEARING DAILY 32 24 21 29 30 15 5 1 3 17 13 18 22 19 20 7 11 27 26 25 28 23 10 12 9 8 14 34 TORQUE TO 85 Ft lbs ...

Page 67: ... HARD RAD 1 15 019969 SCR 5 16 11x1 3 4 HHC 4 16 020915 SCR 5 16 11x1 1 2 HHC 4 17 025091 FSTN 5 16 18x1 2xØ3 8x3 8 SHLDR SCR 5 18 025092 BUSHING 3 8x1 2x5 16 BRONZE 5 19 026215 YOKE ARM 1 20 026504 SCR 5 16 18x1 2xØ3 8x1 1 4 SHLDR 1 21 029529 VALVE RELIEF 1 8 27NPT AIR V 1 22 037532 BLADE 8x18 FLAT FINISH GOLD 5 23 037652 WASHER HD RETAINING 1 24 037654 GEARBOX 20 1 RATIO LH 1 25 039685 BEARING T...

Page 68: ...015682 WASHER 3 8 EXT TOOTH LOCK 5 3 015683 BOLT 3 8 16 X 7 8 DOG PT HEX HD CAP 5 4 015684 NUT 3 8 16 JAM HEX 5 5 015686 FSTN SQHSS 3 8 16 X 1 5 6 024755 FITTING 1 8 27 NPT 45 GREASE 5 7 028216 BOLT 1 2 13 X 1 1 2 GR 8 CARRIAGE 5 8 033034 LEVER LIFT SD UNIVERSAL 5 9 040699 SPIDER LH 5 BOSS CCW ROT 1 10 040700 ARM 5 BOSS SPIDER ASSY TROWEL 5 11 040792 CLIP 46 48 UNIV SPIDER SPRING 5 ...

Page 69: ...682 WASHER 3 8 EXT TOOTH LOCK 5 3 015683 BOLT 3 8 16 X 7 8 DOG PT HEX HD CAP 5 4 015684 NUT 3 8 16 JAM HEX 5 5 015686 FSTN SQHSS 3 8 16 X 1 5 6 024755 FITTING 1 8 27 NPT 45 GREASE 5 7 028216 BOLT 1 2 13 X 1 1 2 GR 8 CARRIAGE 5 8 033034 LEVER LIFT SD UNIVERSAL 5 9 040698 SPIDER RH 5 BOSS CW ROT 46 48 1 10 040700 ARM 5 BOSS SPIDER ASSY TROWEL 5 11 040792 CLIP 46 48 UNIV SPIDER SPRING 5 ...

Page 70: ... 12 2013 SECTION 4 PARTS Page 4 14 Right Gearbox Assembly 037655 Illustration 3 4 12 26 17 35 34 25 2 4 38 27 19 29 36 30 18 43 22 33 34 35 16 28 31 39 40 4 3 13 7 8 11 14 5 42 37 36 20 24 44 9 10 32 2 4 6 21 ...

Page 71: ...0 SHIM 010 LGE GEARBOX FLANGE 1 19 028915 5 SHIM 005 LGE GEARBOX FLANGE 1 20 028915 XX SHIM GENERIC LGE GEARBOX FLG 1 21 029143 CASE SHD GEARBOX 1 22 029144 SHAFT COUNTER LH SHD 1 23 029146 KEY GEARBOX SQ 1 2x2 500 1 24 029147 FLANGE GEARBOX SHD 1 25 029148 GEAR 20 1 LH BRONZE 1 26 029150 CAP SHD GEARBOX LARGE 1 27 029154 CAP SHD GEARBOX END 1 28 029155 CAP BOTTOM GEARBOX SHD 1 29 029178 BEARING Ø...

Page 72: ... 2013 SECTION 4 PARTS Page 4 16 Left Gearbox Assembly 037654 Illustration 12 3 4 26 17 35 34 25 6 41 21 22 10 9 43 29 36 18 19 27 30 38 4 2 34 35 15 16 28 40 31 39 4 3 13 33 36 20 24 4 2 32 5 37 7 14 8 11 42 44 ...

Page 73: ... SHIM 010 LGE GEARBOX FLANGE 1 19 028915 5 SHIM 005 LGE GEARBOX FLANGE 1 20 028915 XX SHIM GENERIC LGE GEARBOX FLG 1 21 029143 CASE SHD GEARBOX 1 22 029145 SHAFT COUNTER RH SHD 1 23 029146 KEY GEARBOX SQ 1 2x2 500 1 24 029147 FLANGE GEARBOX SHD 1 25 029149 GEAR 20 1 LH BRONZE 1 26 029150 CAP SHD GEARBOX LARGE 1 27 029154 CAP SHD GEARBOX END 1 28 029155 CAP BOTTOM GEARBOX SHD 1 29 029178 BEARING Ø1...

Page 74: ...061090 12 2013 SECTION 4 PARTS Page 4 18 Pitch Control Assembly Illustrations 5 6 4 1 2 3 H E A D C F G B ...

Page 75: ...74 RIDER MANUAL PITCH CONTROL ASSY 1 6 053442 DECAL ALLEN VERTICAL BRUSHED CHROME 1 ITEM PART NO DESCRIPTION QTY A 015410 FSTN RHMS 1 4 20 X 3 8 2 B 015747 PIN ROLL 3 16 X 1 3 8 SPIROL 1 C 015768 FSTN SHCS 1 4 20 X 1 4 HOLO 2 D 029812 BUSHING SLIDE PITCH CONTROL PITCH CONTROL TUBE 1 E 032115 KNOB PITCH CONTROL HANDLE RT 1 F 038176 WELD T SP400B PITCH CONT TUBE 2 G 038178 WELD T SP400 PST PC SHAFT ...

Page 76: ...061090 12 2013 SECTION 4 PARTS Page 4 20 4 1 5 7 2 6 3 8 Kill Switch Pedal Assembly 059535 Illustration ...

Page 77: ...TN FW 5 16 1 3 033892 SWITCH KILL FOR RIDING TROWEL 1 4 024840 PLATE PEDAL FOOT SPEED 1 5 024851 THROTTLE HOUSING WMNT 1 6 026226 PIN Ø3 32 X 3 4 ZP STL COTTER 1 7 028895 FSTN PIN CLEVIS 3 8 X 3 3 4 1 8 041596 WELDMENT KILL SWITCH PLATE 1 037800 ASSY KILL SWITCH N O LONG Kill Switch Pedal Assembly 059535 Parts List ...

Page 78: ...061090 12 2013 SECTION 4 PARTS Page 4 22 6 12 4 9 10 7 2 1 11 8 3 5 Throttle Pedal Assembly 059533 Illustration ...

Page 79: ...010131 PIN Ø1 16 X 1 ZP STL COTTER 2 4 012361 PIN Ø1 8 X 1 COTTER 2 5 024839 ASSY FOOT SPEED PEDAL 1 6 024851 THROTTLE HOUSING WMNT 1 7 024981 EXTENSION SPRING 1 8 024982 FSTN PIN CLEVIS 1 4 X 51 64 2 9 024983 FSTN PIN CLEVIS 3 8 X 3 1 4 1 10 028895 FSTN PIN CLEVIS 3 8 X 3 3 4 1 11 040246 SHACKLE 1 1 4 FOOT SPEED SHORT 2 12 059534 FULCRUM WMNT 1 13 037796 CABLE THROTTLE 38 1 ...

Page 80: ...061090 12 2013 SECTION 4 PARTS Page 4 24 Steering Assembly Illustration 15 27 21 31 19 17 9 2 30 16 25 25 11 26 19 18 28 22 ...

Page 81: ... 1 2 20X1 3 4 YZ HEXHD CAP 3 15 048354 GRIP SAT 3 Ø1 BLACK HANDLE 1 16 048869 ARM LOWER CONTROL 2 17 048875 WLDMNT RIGHT STEERING ARM 1 18 048876 WLDMNT LEFT STEERING ARM 1 19 048881 WLDMNT CROSSHEAD GEARBOX MOUNT 2 20 048894 CONTROL RIGHT HORIZONTAL 2 21 048909 SWITCH PUSH BUTTON 1 22 048925 FULCRUM L R STEERING 1 23 048928 SHIM 3 4 ID X 1 1 8 OD WEAR 1 24 048929 BEARING Ø3 4 ID PLASTIC FLANGE 14...

Page 82: ...PARTS Page 4 26 Steering Assembly cont d Illustration 34 9 5 3 6 32 2 33 14 4 13 2 25 20 24 1 8 29 29 31 10 18 7 34 9 5 14 10 Showing the Versa steering linkage connected Showing the Versa steering linkage fixed rigid to frame ...

Page 83: ...2 20X1 3 4 YZ HEXHD CAP 3 15 048354 GRIP SAT 3 Ø1 BLACK HANDLE 1 16 048869 ARM LOWER CONTROL 2 17 048875 WLDMNT RIGHT STEERING ARM 1 18 048876 WLDMNT LEFT STEERING ARM 1 19 048881 WLDMNT CROSSHEAD GEARBOX MOUNT 2 20 048894 CONTROL RIGHT HORIZONTAL 2 21 048909 SWITCH PUSH BUTTON 1 22 048925 FULCRUM L R STEERING 1 23 048928 SHIM 3 4 ID X 1 1 8 OD WEAR 1 24 048929 BEARING Ø3 4 ID PLASTIC FLANGE 14 25...

Page 84: ...061090 12 2013 SECTION 4 PARTS Page 4 28 Spray System Assembly Illustration 10 2 3 11 12 13 11 7 4 14 5 8 1 9 6 ...

Page 85: ...BOW 3 8 BRASS 90 STREET 1 5 040388 FTG 3 8X1 4 BRASS FM TO FM REDUCER 1 6 041604 BODY NYLON CHECK VALVE NOZ 2 7 041606 NIPPLE 1 4 NPT CLOSE PLASTIC 2 8 041624 RETAINER NYLON SPRAY TIP 2 9 047579 STRAINER POLY 100 µ MESH 2 10 047700 TANK 6 GALLON WATER PLASTIC 1 11 047933 ELBOW 1 4 PUSHLOK x 1 4 NPT PLASTIC 3 12 048246 HOSE 3 8 WATER LINE 1 13 048652 TEE PLASTIC 1 4 x 1 4 x 1 4 1 14 048653 BARB HOS...

Page 86: ...061090 12 2013 SECTION 4 PARTS Page 4 30 Mainframe Assembly Illustration 33 38 4 18 40 39 41 26 5 13 30 22 27 1 46 45 47 29 44 28 21 15 20 12 42 43 2 47 34 ...

Page 87: ... NYLOCK HEX 8 21 032097 DECAL SERIAL NUMBER PLATE 2 22 036881 LIGHT 12 V WORK 2 23 039329 FSTN CLIP TINNERMAN 1 4 20 4 24 039778 DECAL GREASE THRUST BEARING DAILY 2 25 040208 FSTN NUT STOVER LOCK 1 2 13 6 26 041510 DECAL DIESEL ONLY CAP 1 27 042140 BRACKET REAR LIGHT SP400B 2 28 042260 LATCH T HANDLE EXTRA LARGE DRAW 2 29 042343 FSTN SFBHCS 1 4 20 x 3 4 4 30 046744 MOUNT VIB 6 31 047636 HUB Ø1 25 ...

Page 88: ...061090 12 2013 SECTION 4 PARTS Page 4 32 Fuel System Assembly Illustration 8 6 3 8 9 10 1 2 4 3 8 11 11 6 9 10 5 7 Fuel Tank Vent Fuel Supply ...

Page 89: ...090 FSTN LW 5 16 2 3 019430 FSTN CLAMP SIZE 4 MINI 8 4 037777 ASSY FUEL FILTER 1 5 040330 PUMP 12 V ELECTRONIC FUEL 1 6 043291A ENGINE KUBOTA 44 TURBO V1505TEBB 1 1 7 046441 COVER FUEL PUMP 1 8 HOSE 1 HOSE 5 16 FUEL LINE 019429 9 HOSE 2 HOSE 5 16 FUEL LINE 019429 10 HOSE 3 HOSE 5 16 FUEL LINE 019429 11 HOSE 4 HOSE 5 16 FUEL LINE 019429 ...

Page 90: ...061090 12 2013 SECTION 4 PARTS Page 4 34 15 43 47 11 8 34 68 12 3 34 69 22 71 36 63 5 2 6 30 8 Power Drive Assembly Illustration ...

Page 91: ... 18 2 17 013619 FSTN HHCS 1 2 13 X 2 1 4 GR8 4 18 017751 FSTN FW HARD A325 3 8 p 6 19 021072 FSTN LW 10MM 16 20 024669 FSTN HHCS 7 16 14 X 2 1 21 024820 STOCK 1 4 SQx4 LG KEY 1 22 026992 KEY 1 4 X 3 1 8 LONG 1 23 037763 SCR M8 X 1 25 X 25 ZINC HEXHD CAP 1 24 037778 SCR 10MMx1 25x30 HHC 8 25 037798 FSTN HHCS 1 2 13 X 1 1 2 GR8 6 26 038508 FSTN HHCS 1 2 13 X 1 1 4 GR 8 6 27 039130 BEARING ASS Y 3 28...

Page 92: ...90 12 2013 SECTION 4 PARTS Page 4 36 Power Drive Assembly cont d Illustration 63 52 54 65 13 27 1 7 18 45 23 55 49 29 38 9 14 60 9 38 1 58 40 67 68 69 42 43 64 59 ENGINE AND MOTOR PLATE OMITTED FOR CLARITY ...

Page 93: ...SPACER TUBE 3 4 X 5 1 2 1 52 060836 HEAT SHIELD WMNT 1 53 060853 ENGINE PLATE ASS Y 1 54 060856 BELT GUARD 1 55 060860 LOCK NUT 8MM 2 56 060861 HHCS 8MM X 170MM 3 57 060863 SPACER BEARING 1 3 16 1 58 060864 BEARING SUPPORT WMNT REMOVABLE 1 59 060865 WASHER LARGE OD 3 60 060866 STUB SHAFT 1 7 16 SHORT 1 61 060867 KEY RND END 3 8 SQ X 1 1 2 1 62 060868 HEX NUT 7 16 14 GR8 4 63 060869 CLUTCH COVER MS...

Page 94: ...061090 12 2013 SECTION 4 PARTS Page 4 38 Power Drive Assembly cont d Illustration 43 36 37 43 42 45 41 44 56 17 29 38 9 14 58 54 25 27 13 65 64 59 43 47 50 21 38 9 14 33 26 66 70 59 64 28 37 57 ...

Page 95: ...5 16 18 2 17 013619 FSTN HHCS 1 2 13 X 2 1 4 GR8 4 18 017751 FSTN FW HARD A325 3 8 p 6 19 021072 FSTN LW 10MM 16 20 024669 FSTN HHCS 7 16 14 X 2 1 21 024820 STOCK 1 4 SQx4 LG KEY 1 22 026992 KEY 1 4 X 3 1 8 LONG 1 23 037763 SCR M8 X 1 25 X 25 ZINC HEXHD CAP 1 24 037778 SCR 10MMx1 25x30 HHC 8 25 037798 FSTN HHCS 1 2 13 X 1 1 2 GR8 6 26 038508 FSTN HHCS 1 2 13 X 1 1 4 GR 8 6 27 039130 BEARING ASS Y ...

Page 96: ...061090 12 2013 SECTION 4 PARTS Page 4 40 Engine Mounting Assembly Illustration 41 22 32 5 34 43 2 7 11 26 25 40 38 15 31 44 54 28 56 16 36 42 29 18 49 45 60 39 21 20 19 14 18 15 47 ...

Page 97: ...4 17 017751 FSTN FW HARD A325 3 8 p 6 18 021072 FSTN LW 10MM 16 19 024984 PIVOT THROTTLE CABLE 1 20 026226 PIN Ø3 32 X 3 4 ZP STL COTTER 1 21 028243 THROTTLE CABLE 52 LONG 1 22 028556 ISOLATOR 25MM X 20MM A BUFFER 1 23 029032 FSTN LW 8MM 2 24 034368 WEATHER STRIP FINGER STYLE 2 25 035597 INSULATOR POS BATT TERMINAL 1 26 035598 INSULATOR NEG BATT TERMINAL 1 27 037763 SCR M8 X 1 25 X 25 ZINC HEXHD C...

Page 98: ...061090 12 2013 SECTION 4 PARTS Page 4 42 Engine Mounting Assembly cont d Illustration 50 33 4 53 3 8 17 13 43 2 45 56 55 54 49 31 52 57 59 24 10 1 6 48 3 12 ...

Page 99: ...ING SUPPORT WMNT MIDDLE 1 46 060823 BEARING SUPPORT PLATE 1 47 060829 SPACER TUBE 3 4 X 5 1 2 1 48 060836 HEAT SHIELD WMNT 1 49 060853 ENGINE PLATE ASS Y 1 50 060856 BELT GUARD 1 51 060860 LOCK NUT 8MM 2 52 060861 HHCS 8MM X 170MM 3 53 060864 BEARING SUPPORT WMNT REMOVABLE 1 54 060876 BEARING SUPPT WMNT SHORT 1 55 060925 BEARING PLATE WMNT UPPER FRONT 1 56 060926 BEARING PLATE WMNT UPPER REAR 1 57...

Page 100: ...061090 12 2013 SECTION 4 PARTS Page 4 44 Engine Assembly 450C Illustration 55 29 58 57 72 34 22 68 5 35 23 17 41 65 67 15 21 50 46 54 32 26 6 30 31 18 4 20 70 71 2 8 33 3 ...

Page 101: ... X 1 2 6 16 011238 FSTN NUT HEX NYLOK 1 2 13 6 17 011490 FSTN FW HARDENED 1 2 8 18 012612 FSTN NUT HEX NYLOCK 5 16 18 2 19 013746 FSTN COUNTER SINK BOLT 3 8 16 X 1 LONG 2 20 017751 FSTN FW HARD A325 3 8 p 6 21 018072 WSHR 10 Z STL SAE FLAT 6 22 019430 FSTN CLAMP SIZE 4 MINI 4 23 021072 FSTN LW 10MM 16 24 024957 KEY 1 4 X 1 1 2 LONG 1 25 024984 PIVOT THROTTLE CABLE 1 26 029032 FSTN LW 8MM 2 27 0295...

Page 102: ...061090 12 2013 SECTION 4 PARTS Page 4 46 Engine Assembly 450C cont d Illustration 1 66 67 48 37 56 19 12 29 16 68 43 42 59 64 70 70 14 4 45 58 57 55 41 63 61 39 58 64 22 28 49 25 13 17 68 40 70 38 29 ...

Page 103: ... RIDER 1 51 048650 RADIATOR MNT KIT 1 53 048744 RADIATOR BRKT WMNT 2 54 048932 BAR BATTERY HOLD DOWN 1 55 049647 MUFFLER 1 56 049648 MNTG BRKT OVERFLOW 1 57 049652 CLUTCH GUARD 1 58 049655 CLUTCH BLM 3 GRV 1 44 ID BORE 1 59 049669 BELT 5VX470 2 60 049672 BEARING SUPPORT BOLT ON 1 61 060865 WASHER LARGE OD 1 62 060867 KEY RND END 3 8 SQ X 1 1 2 1 63 060870 HHCS 7 16 20 X 3 4 1 64 060872 DRIVE SHAFT...

Page 104: ...061090 12 2013 SECTION 4 PARTS Page 4 48 Electrical Schematic Illustration ...

Page 105: ...061090 12 2013 SECTION 4 PARTS Page 4 49 Electrical Schematic Illustration ...

Page 106: ...061090 12 2013 SECTION 4 PARTS Page 4 50 Front Dolly Jack Assembly Illustration 3 1 5 10 5 7 8 9 4 6 2 4 027684 ...

Page 107: ...N 3 16 X 2 COTTER 2 2 010464 FSTN NUT NYLOK 3 8 16 4 3 015692 CAP Ø1 4 RED GREASE 2 4 017751 FSTN FW HARD A325 3 8 p 8 5 024628 SPACER DOLLY JACK 4 6 026729 LIFT FRONT DOLLY JACK 2 7 026938 JACK SP DOLLY 1 8 039633 DECAL DOLLY JACK SYSTEM 1 9 040637 BOLT 3 8 16 X 2 1 4 GR 8 HHC 4 10 099014 ASSY 410 350 X 4 PNEU WHEEL 2 ...

Page 108: ...061090 12 2013 SECTION 4 PARTS Page 4 52 Rear Dolly Jack Assembly Illustration 3 1 5 10 5 7 8 2 4 6 4 9 027684 ...

Page 109: ...N 3 16 X 2 COTTER 2 2 010464 FSTN NUT NYLOK 3 8 16 4 3 015692 CAP Ø1 4 RED GREASE 2 4 017751 FSTN FW HARD A325 3 8 p 8 5 024628 SPACER DOLLY JACK 4 6 026728 LIFT REAR DOLLY JACK 2 7 026938 JACK SP DOLLY 1 8 039633 DECAL DOLLY JACK SYSTEM 1 9 040637 BOLT 3 8 16 X 2 1 4 GR 8 HHC 4 10 099014 ASSY 410 350 X 4 PNEU WHEEL 2 ...

Page 110: ...061090 12 2013 SECTION 4 PARTS Page 4 54 Trowel Arm Alignment Jig Assembly Illustration 5 6 2 8 11 4 9 10 7 3 2 016863 ...

Page 111: ...4 SCREW 3 8 16x1 SCKT CAP 4 2 016877 FSTN SHCS 3 8 16 X 1 1 2 3 3 028076 SCREW 3 8 16x2 SCKT CAP 2 4 028981 BASE 1 5 028982 CLAMP BLOCK 1 6 028983 ARM 1 7 028984 SPACER 2 600 HGT ADJUSTING 1 8 028985 WASHER 1 9 028986 SPACER 2 243 HGT ADJUSTING 1 10 029474 SPACER 2 500 HGT ADJUSTING 1 11 047426 SPACER 2 725 HGT ADJUSTING 1 ...

Page 112: ...061090 12 2013 SECTION 4 PARTS Page 4 56 Accessories 051552 CLIP ON PAN 051553 SAFETY CATCH PAN 042779 LIFT BRIDLE 2500 6 SLING ...

Page 113: ...061090 12 2013 INTENTIONALLY BLANK ...

Page 114: ...YOUR TOTAL SOURCE FOR CONCRETE EQUIPMENT 800 643 0095 or 870 236 7751 FAX 800 643 0097 or 870 236 3934 P O Box 819 Paragould Arkansas 72451 USA www alleneng com 061090 12 2013 ...

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