Allen-Bradley PowerFlex 700L User Manual Download Page 7

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Table of Contents

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PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual

Removing the Inverter Power Module Control Cassette. . . . . . . . . . . . . . . . . . . . . . . . . 3-14

PowerFlex 700 Vector Control Cassette (standard) . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
PowerFlex 700S Phase II Control Cassette (optional) . . . . . . . . . . . . . . . . . . . . . . . . 3-15

Verifying the Drive’s Watts Loss Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   3-16
Installing the Vented Top Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   3-16
Determining Wire Routing for Control, Ground, Drive Input, and Motor Output . . . . .   3-16

Frame 3A Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Frame 3B Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17

Grounding the Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Ungrounded or Resistive Grounded Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22

Disconnecting the Input Filter Common Mode Capacitor . . . . . . . . . . . . . . . . . . . . . 3-22
Disconnecting the MOV from Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22

Installing Input Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23

Installing Transformers and Reactors (Not Recommended). . . . . . . . . . . . . . . . . . . .   3-23
Selecting and Verifying Control Transformer Voltage . . . . . . . . . . . . . . . . . . . . . . . .   3-23
Installing an External/Separate Input Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . .   3-25
Installing Power Wiring from Input Filter Bay to the Power Module Bay . . . . . . . . .   3-25

Installing Output Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29

Installing Mechanical Motor Overload Protection (Optional) . . . . . . . . . . . . . . . . . . 3-29
Installing Output Wiring from the Drive Output Terminals to the Motor. . . . . . . . . . 3-29

Installing Control Wiring from the Input Filter Bay to the Power Module Bay . . . . . . . 3-30

Frame 3A Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
Frame 3B Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30

Synchronization Connections for Frame 3A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34

Coupled Power Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   3-34
Control Synchronization Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   3-34
Inverter-to-Converter DPI Communication Cable  . . . . . . . . . . . . . . . . . . . . . . . . . . .   3-35

Synchronization Connections for Frame 3B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35

Coupled or Stand-Alone Inverter Power Modules  . . . . . . . . . . . . . . . . . . . . . . . . . . .   3-35
Control Synchronization Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   3-36
Inverter-to-Converter DPI Communication Cable  . . . . . . . . . . . . . . . . . . . . . . . . . . .   3-37

DPI Connections for Frame 3A and 3B Drives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37

Drive Connection Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
External Door-Mounted HIM Connection (optional) . . . . . . . . . . . . . . . . . . . . . . . . . 3-39

Coolant Loop Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39

Chapter 4

Cooling Loop Installation

Explanation of Cooling Loop Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Cooling Loop Application Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Drive Coolant Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Frame 2 Drive or Frame 3A or 3B Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Frame 3A or 3B Complete Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Drive Coolant Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Aotewell Ltd

www.aotewell.com

Industry Automation

HongKong|UK|China

[email protected]

+86-755-8660-6182

Summary of Contents for PowerFlex 700L

Page 1: ...PowerFlex 700L Liquid Cooled Adjustable Frequency AC Drive Frames 2 3A and 3B User Manual Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182...

Page 2: ...in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations Allen Bradley Rock...

Page 3: ...st release August 2008 Description of Changes Page Revised and re organized information in Chapter 4 4 1 4 11 Revised information for Electronic Motor Overload Protection in the Control section of the...

Page 4: ...Changes PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Notes Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com...

Page 5: ...llation Information Enclosure Ratings 1 1 AC Supply Source Considerations 1 1 Unbalanced Ungrounded or Resistive Grounded Distribution Systems 1 2 Input Power Conditioning 1 2 General Grounding Requir...

Page 6: ...ormer Voltage 2 12 Installing Input Power Wiring to the Drive 2 15 Installing Mechanical Motor Overload Protection Optional 2 16 Installing Output Wiring from the Drive Output Terminals to the Motor 2...

Page 7: ...put Wiring from the Drive Output Terminals to the Motor 3 29 Installing Control Wiring from the Input Filter Bay to the Power Module Bay 3 30 Frame 3A Drives 3 30 Frame 3B Drives 3 30 Synchronization...

Page 8: ...Guidelines A 4 Altitude A 4 Ambient A 4 Carrier Frequency A 5 Horsepower Current Ratings A 5 Watts Loss A 6 Fuse and Circuit Breaker Ratings A 6 Fusing A 6 Circuit Breakers A 7 Appendix B Frame 2 Sche...

Page 9: ...ogramming and other related information see the PowerFlex 700L Active Converter Power Module User Manual publication PFLEX UM002 PowerFlex 700 Vector Control Information standard For PowerFlex 700L dr...

Page 10: ...be obtained online at http literature rockwellautomation com To order paper copies of technical documentation contact your local Rockwell Automation distributor or sales representative To find your lo...

Page 11: ...nd Encoder Option Card for PowerFlex 700S Drives with Phase II Control 20D IN009 DriveGuard Safe Torque Off Option for PowerFlex 700S Phase II and PowerFlex 700L Drives 20D UM007 Title Publication Dri...

Page 12: ...nction of the system ATTENTION Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation start up and subsequent maintena...

Page 13: ...Ship Carton E English Doc Set Yes N No Documentation Yes Q No Documentation No g Brake Code w Brake IGBT N No h Brake Resistor Code w Resistor N No i Equipment Type Code Description Frame A Complete...

Page 14: ...Feedback Code Control Option Type 0 All None 1 700VC Encoder 5V 12V A 700S Ph II Resolver B 700S Ph II Hi Res Stegmann Encoder C 700S Ph II Multi Device Interface E 700S Ph II 2nd Encoder S 700S Ph I...

Page 15: ...360N3ENNAN10WA Input 3 Phase 47 63 Hz MFD in 2007 on JUL 05 Normal Duty Power AC Voltage Range Amps Base Hz default Continuous Amps Rated Coolant AC Voltage Range Nominal Voltage NEMA Type Cat No Seri...

Page 16: ...psig 800 0 600 800 730 900 EN 50178 Type approved Bauart gepruft Functional Safety Production inspected Original FirmwareV 2 005 Series A 870HP 600V R Complete Regenerative Drive Output 3 Phase 0 400H...

Page 17: ...ations PowerFlex 700L Liquid Cooled AC drives are suitable for use on a circuit capable of delivering up to a maximum of 200 000 rms symmetrical amperes For the PowerFlex 700L Frame 3A or 3B complete...

Page 18: ...ment on the line or by events such as lightning strikes The power source has frequent interruptions General Grounding Requirements The drive Safety Ground PE must be connected to system ground Ground...

Page 19: ...is terminal When shielded cable is used for control and signal wiring the shield should be grounded at the source end only not at the drive end Wiring Requirements for the Drive Certain drive requirem...

Page 20: ...nst short circuits are provided in Table A F and Table A G Frame 3A and 3B complete drives include an input power circuit breaker The value of the circuit breaker provided with the drive is listed in...

Page 21: ...ay be affected by electrical noise in the distribution system Applications with large numbers of drives in a similar location imposed EMC regulations or a high degree of communication networking are a...

Page 22: ...armor is acceptable for shorter cable runs but continuous welded armor is preferred Best performance is achieved with three spaced ground conductors but acceptable performance for drives below 200 HP...

Page 23: ...rtification ce docs Low Voltage Directive 2006 95 EC EN50178 Electronic equipment for use in power installations EMC Directive 2004 108 EC EN61800 3 Adjustable speed electrical power drive systems Par...

Page 24: ...For the Frame 2 drive kit Catalog Number SK L1 CHK2 F2 which includes common mode chokes and shielded cable clamps must be installed according to its included instructions publication 20L IN011 For F...

Page 25: ...uitry includes solid state components If hazards due to accidental contact with moving machinery or unintentional flow of liquid gas or solids exist an additional hard wired stop circuit may be requir...

Page 26: ...on Information PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Notes Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewel...

Page 27: ...over 2 7 Removing the Active Converter Control Cassette 2 7 Removing the Inverter Control Cassette 2 8 Determining Wire Routing for Control Ground Drive Input and Motor Output 2 9 Grounding the Drive...

Page 28: ...85 66 6 2 62 423 8 16 68 955 7 37 63 Coolant Inlet 37 Deg Flare 12 Coolant Outlet 37 Deg Flare 12 566 1 22 29 389 6 15 34 351 0 13 82 153 8 6 06 591 2 23 28 730 2 28 75 See DETAIL A See DETAIL B DETAI...

Page 29: ...ent Lifting This section explains how to lift the drive 101 6 mm 4 0 in 101 6 mm 4 0 in 101 6 mm 4 0 in 101 6 mm 4 0 in 101 6 mm 4 0 in ATTENTION To guard against possible personal injury and or equip...

Page 30: ...th the drive to the bottom drive mounting holes as shown in Figure 2 3 Figure 2 3 Attaching Lifting Feet to the Drive Attaching the Lifting Hardware to the Drive Apply lifting hooks see Figure 2 4 Tak...

Page 31: ...ocations must be used to maintain the drive center of gravity when lifting Figure 2 5 Lifting Locations on the Frame 2 Drive Applying Strap Angles TIP To ensure that this angle is greater than 60 make...

Page 32: ...uidelines 1 Mount the Frame 2 drive into an enclosure that is designed according to Electrical Equipment Pollution Degree 2 requirements 2 Size and fasten any enclosure mounting panel appropriately to...

Page 33: ...ctive Converter Control Cassette The Frame 2 regenerative type drive is equipped with an Active Converter control cassette Figure 2 7 shows the location and removal of this cassette to access its term...

Page 34: ...ette to access its terminal blocks for control wiring See the PowerFlex 700 Adjustable Frequency AC Drive User Manual Series B publication 20B UM002 for control wiring details Figure 2 8 Removing the...

Page 35: ...uired shielded cable must be used If possible each conduit should contain only one set of motor leads Figure 2 10 shows locations for Frame 2 control wire routing ground drive input motor output DPI c...

Page 36: ...72 0 2 83 112 0 4 41 152 0 5 98 222 0 8 74 481 8 18 97 245 8 9 68 290 4 11 43 199 9 7 87 257 1 10 12 12 6 0 50 28 0 1 10 Coolant Inlet Coolant Outlet Bottom View of Drive R L1 S L2 T L3 Control Wire...

Page 37: ...Insulate the wire end by applying a wire nut or electrical tape 3 Tie wrap the disconnected wire to keep it away from any electrical connections Disconnecting the MOV from Ground To disconnect the MO...

Page 38: ...ical fault current capacity The drive input components consist of a 3 line reactor and a harmonic line filter Additional input inductance is not recommended Selecting and Verifying Control Transformer...

Page 39: ...ads two fastons c Lift the fan from the drive Figure 2 13 Figure 2 13 Removing the Power Section Stirring Fan 3 Depending on the supplied AC line voltage used to power the drive see Table 2 A to deter...

Page 40: ...Transformer Voltage Taps 5 Reinstall the power section stirring fan 6 Before fastening the two bracket screws connect power to the fan power leads 7 Reinstall the bottom drive cover by fastening the s...

Page 41: ...can result in damage to or destruction of the equipment Item Name Description Recommended Tightening Torque 10 Terminal Bolt Size 1 1 Apply counter torque to the nut on the other side of terminations...

Page 42: ...may require one of the following items A motor thermostat be installed internal to the motor A mechanical thermal motor overload relay sized to protect the motor be installed between the motor and th...

Page 43: ...ain only one set of motor leads 2 Connect the three phase AC power motor leads to the U T1 V T2 and W T3 output power terminals For terminal locations see Figure 2 15 3 Tighten the AC output power ter...

Page 44: ...ng Torque 10 Wire Strip Length Maximum Minimum Active Converter Cassette Terminal Blocks P1 and P2 Active Converter AC power and control wiring 3 3 mm2 12 AWG 0 3 mm2 22 AWG 0 8 N m 7 lb in 8 mm 0 31...

Page 45: ...1 1b 2 1b 3 1b 4 1b 9 1b 10 1b 11 1b 12 1a 5 1a 6 1a 7 1a 8 1a 1 1a 2 1a 3 1a 4 1a 9 1a 10 1a 11 1a 12 TB1 Customer Connection Side TB1 WhenTB4 is Not Present 1b15 1b14 1b13 1b12 1b11 1b10 1b9 1b8 1b7...

Page 46: ...rol board and the Converter control board a factory installed control synchronization cable connects each board No user connection is required However the connection method is different for PowerFlex...

Page 47: ...tion Cable To enable the Inverter and Converter section of the Frame 2 drive to communicate with each other a factory installed DPI communication cable is used No user connection is required P6 Header...

Page 48: ...n optional external door mounted HIM may be connected as an alternative to the external HIM option The cable supplied with the door mount HIM option kit connects to the DPI port on the bottom of the d...

Page 49: ...3 12 Removing the Active Converter Power Module Control Cassette 3 13 Removing the Inverter Power Module Control Cassette 3 14 Verifying the Drive s Watts Loss Rating 3 16 Determining Wire Routing fo...

Page 50: ...ever vents in the cabinet are located Dimensions are in millimeters and inches C G H J D Max F Max E B A INPUT FILTER BAY POWER MODULE BAY 61 2 39 65 2 56 38 1 50 35 1 38 OUTLET INLET Frame Size Dimen...

Page 51: ...CONNECTION DETAIL 31 8 1 25 19 0 0 75 507 7 19 99 125 2 4 93 177 8 7 00 177 8 7 00 607 3 23 91 113 5 4 47 605 0 23 82 2001 9 78 82 2087 2 82 17 Max 1487 0 58 54 507 7 19 99 267 7 10 54 321 6 12 66 50...

Page 52: ...R L1 35 5 1 40 76 4 3 01 82 6 3 25 34 8 1 37 26 8 1 05 44 5 1 75 615 0 24 23 600 23 6 233 9 2 Max 800 31 5 2200 86 6 535 21 1 1500 59 1 2256 88 8 Max 157 7 6 21 82 6 3 25 14 3 0 56 Typ 28 6 1 13 Dimen...

Page 53: ...hes 119 4 67 119 4 67 119 4 67 119 4 67 119 4 67 396 15 59 265 10 44 402 15 82 368 14 50 BACK VIEW See DETAIL B See DETAIL A LEFT SIDE VIEW FRONT VIEW 37 1 46 100 3 95 86 3 39 72 2 83 72 2 83 24 0 94...

Page 54: ...59 1326 52 20 265 10 44 402 15 82 567 22 32 51 1 99 DC Pos DC Neg See DETAIL A See DETAIL B 97 3 82 44 1 75 21 0 81 38 1 50 19 0 73 38 1 50 DETAIL B DETAIL C 14 0 56 Dimensions are in millimeters and...

Page 55: ...81 21 0 81 76 3 00 44 1 75 44 1 75 16 0 62 16 0 62 25 1 00 37 1 44 29 1 12 57 2 25 DETAIL A BACK VIEW LEFT SIDE VIEW FRONT VIEW DETAIL B DETAIL C 51 2 00 97 3 82 55 2 16 57 2 24 57 2 24 51 1 99 37 1 4...

Page 56: ...lways hoist the cabinet using the lifting angles provided with the equipment see Figure 3 8 Prior to placing the complete drive equipment at its installation site remove both the pallet and 101 6 mm 4...

Page 57: ...ssembly instructions are provided with the vented top cover If the complete drive equipment must be moved for any reason remove the vented top cover and then reinstall the lifting angles to hoist the...

Page 58: ...damage do not work under the drive unless the drive is securely mounted on appropriate blocks Task Description Using a 15 mm wrench remove the hardware which secures the drive to the pallet Lift the...

Page 59: ...ctions Input and Output Bus Bar Ground Bus Bar Frame 3B Inverter Power Module shown DC Bus Bar ATTENTION Risk of equipment damage exists Do not use input output ground or DC bus bars for lifting or ha...

Page 60: ...Figure 3 12 Frame 3 Power Module Support Locations Removing the Power Module Covers Dimensions are in millimeters inches 0 213 Thru Hole Suitable for M6 x 1 0 Taptite Screw 4 Places Clinch Nut Suitabl...

Page 61: ...rol wiring details Figure 3 13 Removing the Frame 3A Active Converter Control Cassette Frame 3B Drives For Frame 3B regenerative type drives the separate Active Converter Power Module is equipped with...

Page 62: ...case the cassette is removed in the same way PowerFlex 700 Vector Control Cassette standard Figure 3 15 shows the location and removal of the Inverter Power Module s standard PowerFlex 700 Vector Cont...

Page 63: ...II Control cassette to access its terminal blocks for control wiring See the PowerFlex 700S High Performance AC Drive Phase II Control User Manual publication 20D UM006 for control wiring details Fig...

Page 64: ...route more than three sets of motor leads through a single conduit This minimizes cross talk that can reduce the effectiveness of noise reduction methods If more than three drive motor connections pe...

Page 65: ...ol ground drive input motor output and coolant connections Figure 3 17 Location of Frame 3A Input Filter Bay Wire Routing 432 17 00 Cable Opening Under Cover 87 3 43 379 14 92 Dimensions are in millim...

Page 66: ...7 119 4 67 210 8 25 GRD P1 P2 1365 53 75 1226 48 27 P1 1166 45 92 P2 862 33 92 262 10 30 62 2 43 168 6 62 Bottom Anti sway Bracket Power Module Status Indicators Converter Inverter Power Module Cutawa...

Page 67: ...Opening Under Cover Installed Vented Top Cover 464 18 26 87 3 43 224 8 80 114 4 50 114 4 50 730 28 75 95 3 74 448 17 65 540 21 27 647 25 46 847 33 36 946 37 25 477 18 77 504 19 84 PE L1 L2 L3 L1 L2 L3...

Page 68: ...nications Cable Routing Grommet Note For Active Converter Power Modules connect the cable to only one port Operation of two cables from the Active Converter Power Module is not supported Coolant Inlet...

Page 69: ...Module Status Indicators 224 8 82 600 23 62 450 17 72 117 4 59 P1 P2 Cutaway of Top Cover Showing P1 and P2 Cutaway of Bottom Cover Showing TB5 1441 56 72 P1 1378 54 27 P2 706 27 80 925 36 44 51 2 00...

Page 70: ...e is installed on a resistive ground or ungrounded distribution system disconnect this capacitor and MOV to guard against drive damage Disconnecting the Input Filter Common Mode Capacitor To disconnec...

Page 71: ...rame 3A and 3B drives may be used on distribution systems with 200 000 amps or less symmetrical fault current capacity The Drive Input components consist of a 3 line reactor and a harmonic line filter...

Page 72: ...3 A Input Voltage Setting for Control Transformer Figure 3 23 Frame 3A Regenerative Drive Input Power and PE Wiring Figure 3 24 Frame 3B Regenerative Drive Input Power and PE Wiring Supplied Input Vol...

Page 73: ...1 S L2 and T L3 input power terminals on the drive Frame 3A Combined Converter Inverter Power Module for terminal locations see Figure 3 2 Figure 3 18 and Figure 3 25 Frame 3A Dual Inverter Power Modu...

Page 74: ...socket for DC bus voltage measurement only DC Power Bus Bar 2 4 2 Terminals DC DC DC power from Converter Power Module to Inverter Power Module Frame 3B only 62 N m 550 lb in M12 1 Apply counter torqu...

Page 75: ...erminal Locations DC DC W T3 V T2 U T1 Top Inverter Bottom Inverter W T3 V T2 U T1 DCPOSITIVE DCNEGATIVE 2 PRECHARGECOIL VDC ENABLE 4 PRECH E FEEDBACK 6 INDUCTOR OVERTEMP WIRE RANGE 24 10 AWG 0 24 4MM...

Page 76: ...T L3 DC TESTPOINT DC TESTPOINT DCPOSITIVE DCNEGATIVE 2 PRECHARGECOIL VDC ENABLE 4 PRECH E FEEDBACK WIRE RANGE 24 10 AWG 0 24 4MM 2 STRIP LENGTH 0 31 IN 8 MM TORQUE 8 IN LB 0 9 N M DC DC W T3 V T2 U T1...

Page 77: ...ollow these steps to connect the AC output power wiring from the drive to the motor 1 Route the three phase AC output power motor leads to the drive power module Do not route more than three sets of m...

Page 78: ...iring from the Input Filter Bay to the Power Module Bay is completed at the factory In this case this section can be used as verification or reference for installation or maintenance Frame 3A Drives C...

Page 79: ...12 AWG 0 3 mm2 22 AWG 0 8 N m 7 lb in 8 mm 0 31 in not applicable SHLD Terminal Terminating point for control wiring shields on Power Module 2 1 mm2 14 AWG 0 3 mm2 22 AWG 1 4 N m 12 lb in 10 mm 0 39 i...

Page 80: ...D 7 IND OVERTEMP WIRE RANGE 24 10 AWG 0 2 4 MM2 STRIP LENGTH 0 31 IN 8 MM TORQUE 8 IN LB 0 9 N M TB5 6 GATE ENABLE 5 PRECHARGE F B 4 24 VDC 2 PRECHARGE COIL 3 120 VAC NEUTRAL 1 120 VAC DC TESTPOINT DC...

Page 81: ...CHARGE F B 4 24 VDC 2 PRECHARGE COIL 3 120 VAC NEUTRAL 1 120 VAC DC TESTPOINT DC TESTPOINT P1 P2 1 15 7 1 SHLD SHLD TB1 H1 H2 H3 H4 H5 TB2 1 2 3 4 5 6 G G 9 1011 FU8 FU7 FU9 FU3 FU1 FU2 24 VDC TB5 DC...

Page 82: ...ble connects each board No user connection is required However the connection method is different for PowerFlex 700L drives with 700 Vector Control than for 700S Phase II Control The 700 Vector Contro...

Page 83: ...Converter Power Module The coupling is achieved by using two cables a control synchronization cable and an inverter to converter DPI connection cable The other way is a stand alone Inverter Power Mod...

Page 84: ...r Module may be coupled to a Converter Power Module Figure 3 33 Frame 3B 700 Vector Control Synchronization Cable Connection 1 15 P1 Terminal Block for Control Synchronization Cable Connection TB2 Hea...

Page 85: ...f the Power Module Only one additional external HIM device may be connected The use of two external HIM devices is not supported If multiple external HIM devices are required then install a user suppl...

Page 86: ...ottom Main Control PCB Option Bottom Inverter DPI Port Active Converter PCB No Connections Permitted Blank HIM No Connection Permitted No Communications Adapter Permitted Inverter to Converter DPI Cab...

Page 87: ...ive to the external HIM option The cable supplied with the door mount HIM option kit connects to the DPI port on the bottom of the Power Module see Figure 3 35 for Frame 3A or Figure 3 36 for Frame 3B...

Page 88: ...Installation PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Notes Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell...

Page 89: ...heat from one liquid to another This method requires a stable water supply from the user Figure 4 1 Drive and Liquid to Liquid Heat Exchanger Plumbing Arrangement Figure 4 2 shows a cooling loop diagr...

Page 90: ...cription Strainer Filters particles from the supply water Control Valve Controls the supply loop water flow Heat Exchanger Plate Transfers heat from the drive loop to the supply loop Ambient Sensor Se...

Page 91: ...eat exchanger cooling loop are listed below PowerFlex 700L Drive Inlet Drive Outlet Hose Kit hose or pipe connection To Drive Inlet Radiator From Drive Outlet Liquid to Air Heat Exchanger Flow Indicat...

Page 92: ...condensation on drive components Figure 4 5 Drive and Chiller Plumbing Arrangement Figure 4 6 shows a cooling loop diagram for a typical chiller Figure 4 6 Chiller Plumbing Diagram PowerFlex 700L Driv...

Page 93: ...ondenser Subcooler Cools the refrigerant Filter Drier Filters the refrigerant Sight Glass Allows viewing of the level of drive coolant in the reservoir Thermostatic Expansion Valve Allows for expansio...

Page 94: ...t through the drive only when the drive is also powered Failure to do this can result in condensation accumulating on the drive heatsink and or circuit boards which could damage the drive 4 Use an int...

Page 95: ...he required operating flow rate and pressure drop is specified in Table 4 C Coolant connections for Frame 2 drives and Frame 3A and 3B Power Modules are made using 37 degree flare fittings which have...

Page 96: ...wer right back corner of the drive enclosure see Figure 4 8 and perform these steps 1 Remove the factory installed hose fitting plugs and the enclosure wall dome plugs 2 Install the factory supplied s...

Page 97: ...Flare Fitting Backup Wrench use to prevent twisting during swivel nut tightening Do not use Backup Wrench on fitting locknut 1 5 8 Wrench Flats Swivel Nut USER SIDE CONNECTION Hose Length Hoses in Kit...

Page 98: ...than 50 ppm concentrations of these chemical compounds Sulfate and chloride Hard water ions such as Mg and Ca Source Coolant Interstate Chemical http www interstatechemical com contact htm NFP 50 1 a...

Page 99: ...e Minimum Coolant Flow Rate Pressure Drop 2 From Drive Inlet to Drive Outlet at Minimum Coolant Flow Rate Coolant Type 2 0 50 C 32 122 F 30 3 LPM 8 gpm 1 58 bar 23 psi WEG50 3 or WPG50 4 3A 0 40 C 32...

Page 100: ...nstallation PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Notes Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell c...

Page 101: ...1 Drive Alarm 1 Displays alarm conditions that presently exist in the drive Prof SetHome will be set if the alarm is configured in Alarm Config 1 Prof Indexer is configured in Speed Torque Mod and the...

Page 102: ...Condition True 0 Condition False x Reserved Bit Definition Active Cnvtr PTC HW Prof SetHome Adj Volt Ref Default x x x x x x x x x x x 0 x 0 0 0 Bit 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 1...

Page 103: ...can select Accel Time 1 2 See Logic Mask 282 Decel Mask Controls which adapters can select Decel Time 1 2 See Logic Mask 283 Fault Clr Mask Controls which adapters can clear a fault See Logic Mask 284...

Page 104: ...ts Changes to this parameter only become effective when power is cycled the drive is reset or bit 15 of Write Mask Actv transitions from 1 to 0 597 Write Mask Act Status of write access for DPI ports...

Page 105: ...8 Latch Err1 indicates that the primary structure fault was generated but no indicating bit was set Bit 9 Fan Fail1 indicates Bit 12 NonCnfgAlarm indicates Bit 13 Cnv Faulted indicates Bit 14 Cnv Not...

Page 106: ...t Phs U2 indicates that the second structure detected a Dsat on phase U Bit 17 Dsat Phs V2 indicates that the second structure detected a Dsat on phase V Bit 18 Dsat Phs W2 indicates that the second s...

Page 107: ...t 27 NonCnfgFault Not configured as alarm Bit 28 NonCnfgFault Not configured as alarm Bit 29 NonCnfgFault Not configured as alarm Bit 30 NonCnfgFault Not configured as alarm Bit 31 NonCnfgFault Not co...

Page 108: ...Parameters PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Notes Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell c...

Page 109: ...drive see Figure 2 1 For drive status indications see Table 6 A Topic Page Faults and Alarms 6 1 Drive Status 6 1 Manually Clearing Faults 6 4 700 Vector Control Fault Descriptions 6 5 700S Phase II C...

Page 110: ...he input filter bay door Figure 6 1 Releasing Door Locking Mechanism 3 Swing open the input filter bay several inches until the door interlock mechanism unlatches from the power module bay door 4 Swin...

Page 111: ...lt x Code or Fault Queue Steady A non resettable fault has occurred PORT See the 20 COMM x Communication Adapter User Manual Status of DPI port internal communications if present MOD Status of communi...

Page 112: ...nverter fault queue Faults in the converter are numbered 1 to 99 When using PowerFlex 700 Vector Control the fault from the Converter is added to a base number of 300 so all the Converter faults are n...

Page 113: ...ct Technical Support 700L Fan Loss F179 Fan failure on 700L power structure Verify internal circulating fans are turning 700L Dsat U F180 Phase U Dsat fault on secondary 700L power structure Contact T...

Page 114: ...rning 700L Cnv Faulted F110 Active converter has faulted Check active converter fault log Cnv NotLogin F111 Active converter did not begin communication Check DPI connection Check for proper versions...

Page 115: ...ription of alarm types Description 700L Cnv Alarm A109 Indicates an alarm in the Active Converter control has occurred See the Active Converter User Manual for alarm descriptions ATTENTION Only qualif...

Page 116: ...oting PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Notes Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86...

Page 117: ...and Guide for Selection Installation and Operation of Adjustable Speed Drive Systems IEC 146 International Electrical Code CMAA Specification 70 Crane Manufacturers of America Association 1 Applied no...

Page 118: ...age Tolerance Vector Control For full power and operating range see the PowerFlex 700 Adjustable Frequency AC Drive Series B User Manual publication 20B UM002 Appendix C 700S Phase II Control For full...

Page 119: ...able Motor Control Vector Control Sensorless Vector with full tuning Standard V Hz with full custom capability and Vector Control with Force Technology with and without feedback 700S Phase II Control...

Page 120: ...is 0 4V DC Feedback 700S Phase II Control only Encoder Input Encoder Voltage Supply Maximum Input Freq Dual Channel Plus Marker Isolated with differential transmitter Output Line Drive Incremental Du...

Page 121: ...ambient and 50 C coolant Frame 3A and 3B ratings are based on 40 C ambient and 40 C coolant Drive Catalog Number Frame PWM Freq kHz Output Power Output Current with 480V AC Induction Motor 1 HP kW Co...

Page 122: ...ND ND ND HD HD HD 20LF380 3A 4 475 355 350 260 380 420 570 280 420 570 20LF705 3B 4 881 657 650 485 705 780 1060 520 780 1060 20LF1K0 3B 2 2 1315 980 965 720 1050 1155 1575 770 1155 1575 1 Frame 3A an...

Page 123: ...breaker For US NEC minimum size is 125 of motor FLA Ratings shown are maximum 4 Maximum allowable rating by US NEC Exact size must be chosen for each installation 5 Motor Circuit Protector instantaneo...

Page 124: ...850 1 1 Only the Dual Inverter for PowerFlex 700L Frame 3A is available as a DC input inverter 1400 170M6701 2 2 Two 700A Bussmann 170M6695 fuses per phase can also be used 20LE800 3B 870 650 640 480...

Page 125: ...he following pages illustrate the PowerFlex 700L Frame 2 Liquid Cooled drives Topic Page Regenerative Drive Wiring Diagram with TB4 Connections 400 480V 3 Phase B 2 Regenerative Drive Wiring Diagram w...

Page 126: ...To Customer TB TB2 12 24V Cooling Loop Cooling Loop Return 24V DigIn Gate Enable PS PS 3 4A 125A C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 C1 S T K1 Aux Contact K1 T1 200VA Hot Red TB3 Bussmann FNQ R 2 690V 6...

Page 127: ...T W V U Inverter Module Direct Liquid Cooled Power Module NTC TB4 4b 5 TB4 4b 6 TB4 4a 6 TB4 4a 7 TB4 4b 7 TB4 4b 8 R7 15K R8 15K C4 C6 C7 C8 C9 C10 C11 Conv Snubber Temp Switch 0 4 F Conv Snubber C5...

Page 128: ...a 11 TB1 1a 1 TB1 1a 5 TB1 1a 6 TB1 1a 7 TB1 1a 8 J13 J2 1 Temp Switch Precharge Aux 24V DigIn 24V DigIn 12V from Cooling Loop Cooling Loop Return Precharge Coil Gate Enable 120V 2 3 4 1 2 3 4 5 6 7 8...

Page 129: ...ux In 24V SOC In Aux In SOC In Safety HW En J4 J1 J9 40 Pin 10 Pin 10 Pin 30 Pin 9 Pin 700S Ph II Option SOC Signal Vector Option SOC Signal 700S Ph II Only Additional Options 700S Ph II Encoder PCB V...

Page 130: ...ematics PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Notes Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 8...

Page 131: ...Drive Wiring Diagram 600 690V 3 Phase C 4 Frame 3A Converter Inverter Power Module Wiring Diagram 400 690V 3 Phase C 6 Frame 3A Dual Inverter Power Module Wiring Diagram 400 690V 3 Phase C 8 Frame 3B...

Page 132: ...FILTER BAY L1 L2 T1 T2 14 13 235A 2AF L3 A1 229C T3 A2 TB4 2 M1 1 WHT 2AB RED 222B Input Field Wiring Ref GND L2 L3 L1 CB1 Main Breaker T S R ST IND1 Input Inductor CA1 Filter Cap Assembly 100k ohm 1...

Page 133: ...e Description Supplier A and P N Supplier B and P N Bussman FRS R 5 Bussman FRS R 5 Bussman FWH 1508 Bussman FWH 1508 Bussman FWH 1508 Littelfuse KLDR010 Littelfuse CCMR020 Littelfuse CCMR020 Littelfu...

Page 134: ...esistors 47 ohm 2R4 FU10 20A 690V 211A L2 T2 A1 A2 L3 T3 L1 T1 13 14 L2 T2 A1 A2 L3 T3 L1 T1 13 14 L2 T2 A1 A2 L3 T3 L1 T1 13 14 Precharge Contactors K1A 2AF 229C 235A 215A 2R5 FU11 213A 20A 690V 232A...

Page 135: ...az Shawmut 17037 G Ferraz Shawmut 17011 G Ferraz Shawmut 17011 G Ferraz Shawmut 17011 G IGBT Converter IGBT Inverter Power Module PM V U W 1 P2 7 4 L1 L3 L2 J1 J1 J8 J4 J9 J8 P1 P6 TB2 Aux_Out_NO Aux_...

Page 136: ...2 4 P2 1 L2 L1 P1 9 P1 10 Converter Rating Plug PCB Option 28 Pin Board to Board J2 Three Phase A C Input Source Power Shield Earth Ground Input Filter User Connections Factory Installed Gate Kill Jum...

Page 137: ...Jumper J3 9 10 if option not used See Note 3 P2 J3 20 Pin Board to Board Encoder Option PF 700 Vector Only J1 J5 J7 P2 PF 700S Ph II J3 PF 700 Vector SOC Signal PF 700Vector SOC Signal PF 700S Ph II T...

Page 138: ...put 1 2 4 5 6 7 1 Bottom 2 Lower Middle Inverter Rating Plug PCB Option J5 J11 120 VAC Neutral 3 DPI Cable TB5 TB5 Wire Harness 7 Pos Fan Harness IGBT Interface Harness Addressable Power PCB Drive Log...

Page 139: ...emp Sense Harness DC Bus Harness To Power Supply PCB J3 DC Bus Harness To Power Supply PCB J2 Current Harness Jumper J3 9 10 if option not used See Note 3 16 Pin Board to Board J3 P2 J4 U Gate J9 J8 J...

Page 140: ...201B 202B 226A 227A 1GND 239A 238A TB3 1 2 4 3 RED 229J WHT 2AL RED 229K WHT 2AM RED 229L WHT 2AP RED 229M WHT 2AR RED WHT 2AF 229C 234A 235A 232A 233A H1 H2 380 415VAC H1 H3 440 480VAC H1 H4 575VAC 6...

Page 141: ...nal components and wiring by others Door Mounted HIM Option Stop Circuit Connection GRD External T3 T5 T2 T4 T1 T6 M5 Motor FUSETABLE DRIVE INPUT Class CC 1A 600V FU7 FU11 FU12 FU10 FU9 FU8 Class CC 2...

Page 142: ...690V 201B 202B 226A 227A 1GND 239A 238A TB3 1 2 4 3 RED 229J WHT 2AL RED 229K WHT 2AM RED 229L WHT 2AP RED 229M WHT 2AR RED WHT 2AF 229C 234A 235A 232A 233A H1 H2 380 415VAC H1 H3 440 480VAC H1 H4 57...

Page 143: ...G Ferraz Shawmut 17011 G Ferraz Shawmut 17011 G L2 L1 L3 7 6 4 5 3 1 2 14 13 10 9 8 7 4 3 2 1 120 VAC Neutral Inductor Overtemp Precharge Feedback Gate Enable 24VDC Precharge Coil 120 VAC Line 7 6 4...

Page 144: ...120 VAC Neutral 3 5 6 7 P1 9 P1 10 Shunt Trip Out Shunt Trip Return Flange Mount 8 Pin Female Mini DIN Flange Mount 8 Pin Female Mini DIN 20 Pin Board to Board Shielded Cable Grounded Both Ends Shiel...

Page 145: ...ed for 690V Class 3 Jumper J3 9 10 is provided with Addressable Power PCB 4 Product software supports only one external HIM Do not connect external HIM if one is also connected to the Inverter Power M...

Page 146: ...ions PF 700S Ph II Only 30 Pin Shielded Cable Control and I O TB2 PF 700S Ph II Only Communications I F T Board PCB Control Cassette TB1 Power Supply PCB Option J1 J7 J6 Fan 2 Fan 1 Flange Mount 8 Pin...

Page 147: ...PCB 3 Upper Middle 4 Top N T C N T C NOTES 1 MOV s must be installed in the input filter section of the drive 2 Corner grounding is A Permitted for 400V 480V and 600V Classes B Not permitted for 690V...

Page 148: ...Schematics PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Notes Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell c...

Page 149: ...onsiderations 1 1 unbalanced ungrounded or resistive grounded systems 1 2 Accel Mask parameter 700 Vector Control 5 3 Accel Owner parameter 700 Vector Control 5 4 active converter regenerative drive o...

Page 150: ...700 Vector Control 5 4 distribution systems unbalanced ungrounded or resistive grounded 1 2 Dowtherm 4 10 DPI connections for Frame 2 drives 2 22 for Frame 3A and 3B drives 3 37 DPI Port Sel paramete...

Page 151: ...le connection Frame 2 2 21 Frame 3A 3 35 Frame 3B 3 37 J Jog Mask parameter 700 Vector Control 5 3 Jog Owner parameter 700 Vector Control 5 3 L lifting complete drive Frame 2 2 3 Frames 3A and 3B 3 8...

Page 152: ...nstructions 3 11 removing covers 3 12 PowerFlex 700 Active Converter regenerative drive only removing control cassette Frame 2 2 7 Frame 3A 3 13 Frame 3B 3 13 PowerFlex 700 Vector Control standard inf...

Page 153: ...5 Frames 3A and 3B 3 25 transformers and reactors installation not recommended Frame 2 2 12 Frames 3A and 3B 3 23 troubleshooting 6 1 U unbalanced ungrounded or resistive grounded supply 1 2 unshielde...

Page 154: ...6 PowerFlex 700L Frames 2 3A and 3B Liquid Cooled AC Drives User Manual Publication 20L UM001E EN P Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660...

Page 155: ...Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182...

Page 156: ...3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Power Control and Information Solutions Headquarters Publication 20L UM001E EN P May 2013 P N 203462 Supersedes 20L UM001D EN P Augus...

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