Allen-Bradley MSR42 User Manual Download Page 7

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MSR42 Control Module User Manual

Or

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nal 

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nstruct

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ons

Table 3

The response time of the device under a specific configuration can be 
found in the configuration control document (see configuration 
software manual)

M

i

cro 400 sa

f

ety l

i

ght curta

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n

The light curtain response time t(LC) is a part of the response time for 
the OSSD outputs. The label of the Micro 400 shows the worst case 
response time which occurs when the MSR42 runs active double scan 
filter (default). Using a single scan yields a faster response time but this 
makes the light curtain more vulnerable to ambient light. The light 
curtain response time t(LC) with the double scan filter can be found in 
the Micro 400 manual  and with/without double scan filter in the 
configuration control document (see configuration software manual). 
The configuration control document gets generated by the MSR42 
Software “Configuration & Diagnostic Tool”. Therefore the light curtain 
resolution and protective field height has to be entered.

The response time for the MSR42 main module (OSSD safety outputs) 
with respect to the Micro 400 light curtain t(totLCOSSD) is the sum of 
the controller response time t(C)  + the response time of the light curtain 
t(LC) + ,the stop delay time t(delay) (if a delay is configured and selected 
for the Micro 400).

Output OSSD

t(totLCOSSD)   =   t(C) +  t(LC) + t(delay)

Output relay extension module

The response time for the MSR45E expansion module (relay safety 
output) with respect to the Micro 400 light curtain is the sum of the 
OSSD response time  and  the response time of the extension module.

t(totLCEXT)   =   t(totLCOSSD) + t(em)

Other sa

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ety co

mp

onents connected 

to GP

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O ter

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nals

The response time of the MSR42 control module OSSD safety outputs 
with respect to the safety components connected to the GPIO terminals 
is the sum of the controller response time and the response time of the 
Micro 400 light curtain, the safety component evaluation time, the 
response time of the external connected safety components and the stop 
delay time (if delay is configured and selected for the safety components). 

t(totSCOSSD)   =   t(C) + t(LC) + t(GPIO) + t(SCext) + t(delay)

MSR45E relay ex

p

ans

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on 

m

odule

The response time for the MSR45E extension module (safety relay 
output) with respect to the safety components connected on the GPIO 
terminals t(totSCEXT) is the sum of the main module response time 
t(totSCOSSD) + and the response time of the extension module t(em).

t(totSCEXT)   =   t(totSCOSSD) + t(em)

Bas

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c con

fi

gurat

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The maximum controller response time t(C) for the MSR42 control 
module is given in chapter 14 However, depending from the connected 
Micro 400 light curtain, the response time may be faster. The exact value 
can be read out from the configuration control document, created with 
the Configuration & Diagnostic Tool software.

I

nstallat

i

on

For proper installation and connection, please consult the relevant laws 
and regulations. The safety officer of the manufacturing facilities, the 
local authorities (OSHA in USA, HSE in GB) or the respective industry 
associations are available for any safety related queries. The requirements 
of the safety regulations of electrical engineering, the local employer’s 
liability insurance association and the international standard IEC 60204 
are to be taken into full consideration. In the following chapters the 
installation of all possible safety components, which can in general be 
connected to a MSR42 control module, is also described. Which safety 
component has to be connected to guarantee a faultless function is 
printed in the corresponding configuration control document for the 
MSR42 control module.

Mount

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ng locat

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on 

The MSR42 control modules must be mounted in a control cabinet 
which is sealed to at least IP54. The units must be snapped onto a 35 mm 
mounting rail, which is grounded. If it is used outside of a control cabinet 
housing with a protection category of IP54 and a mounting rail 
capability is recommend.

Cable and w

i

res

The wires from the MSR42 control module must be securely separated 
and guided away from the wires of the relay section (MSR45E expander 
module). In the case of high EMC levels shielded cables may be required 
to preserve signal integrity.

Su

pp

ly voltage

To safeguard the controller, the +24 V terminal should be protected with 
an external 5 A fuse. The controller and the machine should be off-line 
before beginning the installation. The supply voltage must conform to 
the requirements of EN 60204-1, it must bridge a 20 ms interruption of 
the supply network. When considering the supply voltage, it must be one 
of the following: SELV (Safety-Extra-Low-Voltage) or PELV (Protective-
Extra-Low-Voltage) in accordance with IEC 364-4-41.

t(totSCEXT)

Maximum relay extension module response time for the safety 
components on GPIO

Terminology

If authorized personnel reconfigure the 
controller using the USB/optical Interface 
(445L-AF6150), then depending on the 
configuration the response times may be 
increased. So it is very important that 
after every new configuration to proceed 
according chapter “Customer 
Configurations” on page 3.

Summary of Contents for MSR42

Page 1: ...MSR42 Control Module User Manual...

Page 2: ...GI 1 1 Safety Guidelines for the Application Installation and Maintenance of Solid State Control available from your local Rockwell Automation sales office describes some important differences between...

Page 3: ...nd GmbH are available online at www ab com The actual list of relevant safety data and applied standards is given in these documents Introduction The MSR4x is a family of extremely compact safety cont...

Page 4: ...light curtain Figure 16 Applications Typical applications Typical MSR42 base module applications are Presses Robotic cells with automatic insertion Assembly lines Indexing tables Conveyor systems Auto...

Page 5: ...ustomer Configurations The configuration of a MSR42 control module is set up via of the USB optical interface and the Allen Bradley GuardShield Software Configuration Diagnostic Tool The configuration...

Page 6: ...and c All relevant data of the actual configuration are always described in the actual configuration control document for that controller Make sure that the actual document is always stored near to t...

Page 7: ...SD t em Basic configuration The maximum controller response time t C for the MSR42 control module is given in chapter 14 However depending from the connected Micro 400 light curtain the response time...

Page 8: ...e of a very short safety light curtain interruption the safety outputs will stay low Relays open for 80ms at minimum A start signal will only be recognized after the 80ms duration EDM or start release...

Page 9: ...if e g the protective field is interrupted Figure9 ConnectingaSafetyOverridekeyswitchandtheassociatedlamp Depending on the risk evaluation when using a Safety override key operated switch a correspond...

Page 10: ...wo types of blanking available through the MSR42 Fixed blanking Floating blanking When blanking is activated this has to be clearly indicated by a display or a lamp The MSR42 has only one monitored ou...

Page 11: ...he double scan mode in the Micro 400 window of the MSR42 Configuration Diagnostic Tool software see Double Scan Filter in Software Configuration Tool Manual Testing the MSR42 standard Blanking area Fi...

Page 12: ...aults apply to the Out of Box configurations only Reference Table 15 for detailed information Table15 The lock out mode of a MSR42 control module may be reset by one of two methods 1 Power down then P...

Page 13: ...40R P226AGS NNR Relay Input Voltage Reset Outputs Cat No MSR45E Safety Relay Expansion Module SuppliedbyMSR41 or MSR42 Determined by MSR41 or MSR42 2 N O 440 P4NANS Part number Description 440R ACABL1...

Page 14: ...y HW Hardware Version SafetyLevel Cat Safetycategory according to EN ISO 13849 1 SafetyLevel SIL Safety integrity level according to EN 61508 SafetyLevel PL Performance level acc to EN ISO 13849 1 Pow...

Page 15: ...t UN coded Maximum cable length for safety switches 50 m out and back total 100 m See page 6 or 10 Safety Prevention Lamp Minimum current at Lamp 0 9 A with lamp switched on GPIO1 GPIO4 Outputs to saf...

Page 16: ...ro 400 Evaluation time t EvalLC see label light curtain only important for interrupt ignore time Controller response time t C 14 70 ms Stop delay time t delay 0 00 ms Interrupt ignore time t ignore 0...

Page 17: ...2004 A1 2008 Safety of machinery Electro sensitive protective equipment Part 1 General requirements and tests IEC 61496 2 2006 Safety of machinery Electro sensitive protective equipment Part 2 Particu...

Page 18: ...221AGS MSR41 base module 440R P226AGS NNR MSR42 base module 445L 104794 B MSR42 base module customer configuration 440R P4NANS MSR45E expander module 445L 1 MSR45E expander module customer configurati...

Page 19: ...hi toimuda enne kui installeerija on omandanud koopia tootja instruktsioonidega keeles mida ta ise valdab Instruktsioonid erinvates keeltes on saadaval siin http rockwellautomation com literature SUOM...

Page 20: ...aan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax...

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