Allen-Bradley MSR42 User Manual Download Page 11

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MSR42 Control Module User Manual

Or

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Adjoining of two blanking areas with fixed blanking or floating blanking 
with monitoring the resolution in this area rises up for 2 beams. standard 
adjoining blanking area

Table 11

Blanking can be activated with 

• downloading a customer configuration or 
• using the teach-in blanking function.

For configuring blanking and obtaining additional information 
surrounding the subject see the description of the software 
“Configuration & Diagnostic Tool”.

Blank

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Blanking Teach-in is a function, which allows the ability to set one or two 
fixed blanking area(s) without the use of the configuration tool or 
configuration software. The customer has to connect a key switch to a 
pair of GPIO-inputs according Figure 11. The key switch must have two 
channels to select this mode.

Figure 11: Key switch with two channels for activating

When the two channels are closed, the teach-in blanking mode is active 
and the lamp is blinking. The safety outputs turn off and the beams 
interrupted will be stored as the fixed blanking areas. It is recommended 
to teach the MSR42 blanking areas in the application to ensure the 
proper beams are blanked. Up to two different fixed blanking zones can 
be configured via the external “teach-in” selector switch.

S

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By default the MSR42 is operating in a double scan mode. This mode is 
very robust against electrical or optical disturbances. The controller scans 
the light curtain optical elements two times to evaluate the state of the 
light curtain. 

The single Scan Filter can be activated by deselecting the double scan 
mode in the Micro 400 window of the MSR42 “Configuration & 
Diagnostic Tool” software,

(see “Double Scan Filter” in Software Configuration Tool Manual)

Test

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ng the MSR42

standard

Blanking area

Finger resolution

14mm

34mm

Hand resolution

30mm

80mm

Only an authorized person may have 
the key to do a teach-in. If the 
configuration allows for a teach-in of 
fixed blanking the following process 
takes place:

The blanked object(s) has to be in the 
light curtain during the whole teach-
in process.

The authorized person has to set the 
key switch.

After that the teach-in process starts. 
The teach-in function is shown when 
the connected lamp is blinking. If the 
teach-in function is finished and 
stored in the MSR42 the lamp will be 
on, otherwise the lamp will be off and 
the configuration is unchanged.

If the teach-in blanking function is 
successfully finished the authorized 
person has to reset the key switch so 
the contacts are open, no longer 
connected to 24VDC.

Double scan mode causes a longer 
response time than single scan mode. 
Consider the relevant maximum response 
time when evaluating the safety distance.

The MSR42 control module complies with 
safety Category 4, PLe Per EN ISO 13849-1. 
The execution of the security function 
must be tested at regular intervals via 
higher level controllers. The frequency of 
this check is based on the results of threat 
and risk analysis of the machine (EN ISO 
12100-1 and EN14121). Furthermore the 
MSR42 control module is certified 
according to SIL3 of IEC 61508. Normally 
the test input at the main module is 
connected to +24 V. If an external test is 
desired according to the risk analysis, a 
contact can be connected to IN 1. In case 
of operation in a “self test mode” both 
OSSD outputs have to be connected 
separately to the safety circuit of the 
machine.

Summary of Contents for MSR42

Page 1: ...MSR42 Control Module User Manual...

Page 2: ...GI 1 1 Safety Guidelines for the Application Installation and Maintenance of Solid State Control available from your local Rockwell Automation sales office describes some important differences between...

Page 3: ...nd GmbH are available online at www ab com The actual list of relevant safety data and applied standards is given in these documents Introduction The MSR4x is a family of extremely compact safety cont...

Page 4: ...light curtain Figure 16 Applications Typical applications Typical MSR42 base module applications are Presses Robotic cells with automatic insertion Assembly lines Indexing tables Conveyor systems Auto...

Page 5: ...ustomer Configurations The configuration of a MSR42 control module is set up via of the USB optical interface and the Allen Bradley GuardShield Software Configuration Diagnostic Tool The configuration...

Page 6: ...and c All relevant data of the actual configuration are always described in the actual configuration control document for that controller Make sure that the actual document is always stored near to t...

Page 7: ...SD t em Basic configuration The maximum controller response time t C for the MSR42 control module is given in chapter 14 However depending from the connected Micro 400 light curtain the response time...

Page 8: ...e of a very short safety light curtain interruption the safety outputs will stay low Relays open for 80ms at minimum A start signal will only be recognized after the 80ms duration EDM or start release...

Page 9: ...if e g the protective field is interrupted Figure9 ConnectingaSafetyOverridekeyswitchandtheassociatedlamp Depending on the risk evaluation when using a Safety override key operated switch a correspond...

Page 10: ...wo types of blanking available through the MSR42 Fixed blanking Floating blanking When blanking is activated this has to be clearly indicated by a display or a lamp The MSR42 has only one monitored ou...

Page 11: ...he double scan mode in the Micro 400 window of the MSR42 Configuration Diagnostic Tool software see Double Scan Filter in Software Configuration Tool Manual Testing the MSR42 standard Blanking area Fi...

Page 12: ...aults apply to the Out of Box configurations only Reference Table 15 for detailed information Table15 The lock out mode of a MSR42 control module may be reset by one of two methods 1 Power down then P...

Page 13: ...40R P226AGS NNR Relay Input Voltage Reset Outputs Cat No MSR45E Safety Relay Expansion Module SuppliedbyMSR41 or MSR42 Determined by MSR41 or MSR42 2 N O 440 P4NANS Part number Description 440R ACABL1...

Page 14: ...y HW Hardware Version SafetyLevel Cat Safetycategory according to EN ISO 13849 1 SafetyLevel SIL Safety integrity level according to EN 61508 SafetyLevel PL Performance level acc to EN ISO 13849 1 Pow...

Page 15: ...t UN coded Maximum cable length for safety switches 50 m out and back total 100 m See page 6 or 10 Safety Prevention Lamp Minimum current at Lamp 0 9 A with lamp switched on GPIO1 GPIO4 Outputs to saf...

Page 16: ...ro 400 Evaluation time t EvalLC see label light curtain only important for interrupt ignore time Controller response time t C 14 70 ms Stop delay time t delay 0 00 ms Interrupt ignore time t ignore 0...

Page 17: ...2004 A1 2008 Safety of machinery Electro sensitive protective equipment Part 1 General requirements and tests IEC 61496 2 2006 Safety of machinery Electro sensitive protective equipment Part 2 Particu...

Page 18: ...221AGS MSR41 base module 440R P226AGS NNR MSR42 base module 445L 104794 B MSR42 base module customer configuration 440R P4NANS MSR45E expander module 445L 1 MSR45E expander module customer configurati...

Page 19: ...hi toimuda enne kui installeerija on omandanud koopia tootja instruktsioonidega keeles mida ta ise valdab Instruktsioonid erinvates keeltes on saadaval siin http rockwellautomation com literature SUOM...

Page 20: ...aan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax...

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