Allen-Bradley MSR42 User Manual Download Page 4

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Light Curtain Multi-Function Control Module User Manual

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Up to three expander modules can be easy attached & controlled by the 
base module.

In addition to the multifunction controllers, models are offered in special 
configurations which are described in the appendix at the end of this 
manual.

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The characteristics of the MSR42 base module:

• Category 4, PLe according to EN ISO 13849-1
• Type 4 according to EN61496-1 / -2
• SIL CL3 according to EN62061
• SIL3 based on IEC 61508
• Short response times 
• Expandable
• Up to 3 safety relay expander modules per base module
• Adjustable stop delay time 
• Different safety components suitable for connection
• Blanking
• Muting
• Single scan selectable

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The configuration of a MSR42 base module may very easily be adapted 
to the customer requirements of an individual application with the help 
of the USB/optical interface and the Allen-Bradley Guardmaster 
Software “Configuration & Diagnostic Tool”. More information can be 
found in the Software Technical Manual. The software is capable of 
generating a configuration control document which lists configurations 
and specifications of the controller and light curtain (Figure 16).

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Typical MSR42 base module applications are:

• Presses
• Robotic cells with automatic insertion
• Assembly  lines
• Indexing tables
• Conveyor systems

• Automatic storage facilities

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MSR42 base modules are not intended for application in explosive (EX) 
or in radioactive environments.

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The dimensions of the MSR42 housing are illustrated in Figure 2.

Figure 2: Base module dimensions are the same for expansion modules

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The following figures show the connection possibilities for the MSR42 
base module with the basic configuration. The logic of this basic version 
is exemplified in the accompanying configuration control document:

The resolution and the response time may 
increase due downloading other 
configuration settings for the Micro 400 
and other safety sensors connected to 
MSR42. Consider the relevant resolution 
and the maximum response time when 
evaluating the safety distance. See 
Chapter 7. All relevant data of the actual 
configuration are always described in the 
actual configuration control document 
for that controller. Make sure that the 
actual document is always stored near to 
the control unit.

Figure

Safety component

Start mode

Start release

Figure 3

Micro400

manual

no

Figure 4

Micro400

manual

yes

Figure 5

Micro400

automatic

no

Figure 6

Micro400

automatic

yes

Summary of Contents for MSR42

Page 1: ...MSR42 Control Module User Manual...

Page 2: ...GI 1 1 Safety Guidelines for the Application Installation and Maintenance of Solid State Control available from your local Rockwell Automation sales office describes some important differences between...

Page 3: ...nd GmbH are available online at www ab com The actual list of relevant safety data and applied standards is given in these documents Introduction The MSR4x is a family of extremely compact safety cont...

Page 4: ...light curtain Figure 16 Applications Typical applications Typical MSR42 base module applications are Presses Robotic cells with automatic insertion Assembly lines Indexing tables Conveyor systems Auto...

Page 5: ...ustomer Configurations The configuration of a MSR42 control module is set up via of the USB optical interface and the Allen Bradley GuardShield Software Configuration Diagnostic Tool The configuration...

Page 6: ...and c All relevant data of the actual configuration are always described in the actual configuration control document for that controller Make sure that the actual document is always stored near to t...

Page 7: ...SD t em Basic configuration The maximum controller response time t C for the MSR42 control module is given in chapter 14 However depending from the connected Micro 400 light curtain the response time...

Page 8: ...e of a very short safety light curtain interruption the safety outputs will stay low Relays open for 80ms at minimum A start signal will only be recognized after the 80ms duration EDM or start release...

Page 9: ...if e g the protective field is interrupted Figure9 ConnectingaSafetyOverridekeyswitchandtheassociatedlamp Depending on the risk evaluation when using a Safety override key operated switch a correspond...

Page 10: ...wo types of blanking available through the MSR42 Fixed blanking Floating blanking When blanking is activated this has to be clearly indicated by a display or a lamp The MSR42 has only one monitored ou...

Page 11: ...he double scan mode in the Micro 400 window of the MSR42 Configuration Diagnostic Tool software see Double Scan Filter in Software Configuration Tool Manual Testing the MSR42 standard Blanking area Fi...

Page 12: ...aults apply to the Out of Box configurations only Reference Table 15 for detailed information Table15 The lock out mode of a MSR42 control module may be reset by one of two methods 1 Power down then P...

Page 13: ...40R P226AGS NNR Relay Input Voltage Reset Outputs Cat No MSR45E Safety Relay Expansion Module SuppliedbyMSR41 or MSR42 Determined by MSR41 or MSR42 2 N O 440 P4NANS Part number Description 440R ACABL1...

Page 14: ...y HW Hardware Version SafetyLevel Cat Safetycategory according to EN ISO 13849 1 SafetyLevel SIL Safety integrity level according to EN 61508 SafetyLevel PL Performance level acc to EN ISO 13849 1 Pow...

Page 15: ...t UN coded Maximum cable length for safety switches 50 m out and back total 100 m See page 6 or 10 Safety Prevention Lamp Minimum current at Lamp 0 9 A with lamp switched on GPIO1 GPIO4 Outputs to saf...

Page 16: ...ro 400 Evaluation time t EvalLC see label light curtain only important for interrupt ignore time Controller response time t C 14 70 ms Stop delay time t delay 0 00 ms Interrupt ignore time t ignore 0...

Page 17: ...2004 A1 2008 Safety of machinery Electro sensitive protective equipment Part 1 General requirements and tests IEC 61496 2 2006 Safety of machinery Electro sensitive protective equipment Part 2 Particu...

Page 18: ...221AGS MSR41 base module 440R P226AGS NNR MSR42 base module 445L 104794 B MSR42 base module customer configuration 440R P4NANS MSR45E expander module 445L 1 MSR45E expander module customer configurati...

Page 19: ...hi toimuda enne kui installeerija on omandanud koopia tootja instruktsioonidega keeles mida ta ise valdab Instruktsioonid erinvates keeltes on saadaval siin http rockwellautomation com literature SUOM...

Page 20: ...aan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax...

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