Allen-Bradley GuardShield Type 2 User Manual Download Page 7

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GuardShield™ Type 2 Safety Light Curtain Installation Instructions

                                                     5

Original instructions

Figure 1: 

Components of the GuardShield Type 2

The upper and lower limit of the protective field is shown by markings 
on the housings.

The 

width of the protective field

 is derived from the length of the light 

path between sender and receiver and must not exceed the maximum 
rated width of the protective field (18 m…30 mm (59.0 ft…1.18 in.)).

Examples of Range of Use

The GuardShield Type 2 safety light curtain operates as a proper 
protective device only if the following conditions are met:

• The control of the machine must be electrical.
• The controlled machine must be able to be stopped any where in 

the machines stroke or cycle.

• The transmitter and receiver must be mounted such that access to 

the hazard is only through the light curtain’s protective field.

• The restart button must be located outside the hazardous area 

such that it cannot be operated by a person working inside the 
hazardous area.

• The statutory and local rules and regulations must be observed 

when installing and using the device.

Guard Only

When in the guard only mode of operation, the light curtain operates as 
an on/off device, meaning the OSSD outputs switch off/on according to 
an obstruction or clearing of the detection field.

Start Interlock 

The start interlock is designed to protect against the OSSD outputs from 
switching to ON state after power up of the system with the protective 
field unobstructed. A manual reset of the system is required for the 
GuardShield Type 2 to enter the ON state. 

This can be accomplished by one of two methods.

• Actuation of a momentary N.O. push button
• Interruption and restoration of the protective field within one 

second.

GuardShield Type 2 is factory ordered with this functionality. Indication 
of this mode of operation is through illumination of a yellow LED on the 
GuardShield Type 2 receiver.

Restart Interlock

The restart interlock mode of operation is designed to protect against the 
OSSD outputs from switching to ON after interruption and clearance of 
the protective field. A manual reset of the GuardShield Type 2 system is 
required. Resetting of the system is accomplished through a momentary 
N.O. push button or key switch. The restart interlock mode is indicated 
by the illumination of a yellow LED on the GuardShield Type 2 receiver. 
GuardShield Type 2 is factory ordered with this functionality.

Relay Monitoring (MPCE/EDM)

The relay monitoring function is an input signal to the GuardShield 
Type 2 receiver and is used to monitor the state of the protected 
machinery’s primary control contactors or other final switching device. 
Detection of unsafe conditions such as welded contacts, cause the 
GuardShield Type 2 to enter a lockout condition (OSSDs OFF).

System Testing

The GuardShield Type 2 performs a complete system self-test at power 
up and switches to the ON state if the system is properly aligned and the 
protective field is unobstructed. If the start/restart interlock version is 
used, a reset is required to switch to a “green” state.

External Test (Machine Test Signal)

A test cycle of the system can be triggered by an external test signal to the 
GuardShield Type 2 transmitter. Supplying or removing a signal (+24V 
DC) via a N.C. or N.O. switch at the test input deactivates the 
transmitter for the duration of the test signal, simulating an interruption 
of the protective sensing field.

Response Time

The response time of the GuardShield Type 2 safety light curtain 
depends on the height of the protective field, the resolution and the 
number of light beams as well as the coding of the system. 

IMPORTANT

Additional measures may be necessary to 
ensure that the ESPE does not fail to danger 
when other forms of light radiation are 
present in a particular application (i.e., use of 
cableless control devices on cranes, radiation 
from weld spatter or effects from strobe 
lights).

IMPORTANT

The protective system must be tested for 
proper operation after each and every 
change to the configuration.

Resolution [mm 

(in.)]

Protective 

Height [mm 

(in.)]

Number of 

Beams

Response Time 

w/o Coding

Response Time 

w/Coding

30 (1.18)

160 (6.3)

8

20 ms

30 ms

30 (1.18)

320 (12.5)

16

20 ms

30 ms

30 (1.18)

480 (18.8)

24

20 ms

30 ms

30 (1.18)

640 (25.1)

32

20 ms

30 ms

30 (1.18)

800 (31.4)

40

20 ms

30 ms

30 (1.18)

960 (37.7)

48

20 ms

30 ms

30 (1.18)

1120 (44.0)

56

20 ms

30 ms

30 (1.18)

1280 (50.3)

64

20 ms

30 ms

30 (1.18)

1440 (56.6)

72

20 ms

30 ms

30 (1.18)

1600 (62.9)

80

20 ms

30 ms

30 (1.18)

1760 (69.2)

88

20 ms

30 ms

Summary of Contents for GuardShield Type 2

Page 1: ...GuardShield Type 2 Safety Light Curtain User Manual...

Page 2: ...GI 1 1 Safety Guidelines for the Application Installation and Maintenance of Solid State Control available from your local Rockwell Automation sales office describes some important differences between...

Page 3: ...the product as well as the machinery on which the GuardShield Type 2 presence sensing device is installed The installation of GuardShield Type 2 safety light curtains must comply with all applicable...

Page 4: ...ectrical Installation 10 Connections 10 Typical Wiring Diagram 11 Troubleshooting Guide 12 Checklist 14 Safety Instructions Maintenance 14 Daily Inspection 14 Six month Inspection 15 Cleaning 15 Date...

Page 5: ...tion of the machine and the currently valid safety guidelines and Who has read and has ongoing access to these installation instructions IMPORTANT These installation instructions are designed to addre...

Page 6: ...rized personnel and must be recorded and documented to ensure that the tests can be reconstructed and retraced at any time The installation instructions must be made available to the user of the machi...

Page 7: ...required Resetting of the system is accomplished through a momentary N O push button or key switch The restart interlock mode is indicated by the illumination of a yellow LED on the GuardShield Type...

Page 8: ...t of operation hazard from rest NOTE ANSI B11 19 1990 E4 2 3 3 5 states The value of the hand speed constant K has been determined by various studies and although these studies indicate speeds of 63 i...

Page 9: ...0 0 32 8 30 14 640 mm 25 1 in Example In opto electronic safeguarding such as with a perpendicular safety light curtain applications with object sensitivity effective resolution less than 2 5 inches t...

Page 10: ...tem powers up and goes to the ON state alignment indicator is OFF An external laser 440L ALAT and mounting bracket 440L AF6109 is offered as an accessory for aligning the GuardShield Type 2 The GuardS...

Page 11: ...le brackets attached to the endcaps of both transmitter and receiver It may be necessary to use additional brackets to mount the GuardShield Type 2 at a proper safety distance from the machinery hazar...

Page 12: ...e reset button restart button Connections mm in Cables Connectors The GuardShield Type 2 transmitter connector is a four pin DC micro connector offered in cable lengths from 2 to 30 meters The GuardSh...

Page 13: ...ing Diagram To MSR127 Safety Relay Module M 24VDC 24V Ground SENDER OSSD 1 OSSD 2 RECEIVER K1 Bulletin 100S Safety Contactors or 700S Safety Relays K2 L1 L3 L2 Gray Pink Green Blue Blue Yellow Brown B...

Page 14: ...al fault transmitter Check connections transmitter receiver Exchange transmitter 8 External fault Check connections of OSSD outputs for short circuit against 24V DC and GND cable connected devices Rep...

Page 15: ...OFF ON OFF ON ON 4 ON OFF OFF ON ON ON 5 ON OFF OFF OFF ON OFF 6 FLASH OFF OFF OFF ON ON 7 ON OFF OFF OFF FLASH ON 8 FLASH OFF ON OFF ON ON 9 FLASH OFF OFF ON ON ON Condition No Description 1 Guard on...

Page 16: ...onal power supply 9 If two or more GuardShield Type 2 are to be used make sure that each system is properly installed in order to avoid optical interference 10 Two seconds after switching on the syste...

Page 17: ...than the calculated value 5 Cables and plugs of the GuardShield Type 2 are in flawless condition 6 Mounting brackets caps and cables are tightly secured Transmitter Receiver Location of Manufacture Y...

Page 18: ...s OSSDs Auxiliary Output 2 solid state outputs max switching capacity 500 mA short circuit protected max residual voltage 2V excl voltage drop through cables Solid state output max power consumption 5...

Page 19: ...0YD 440L R2K 0800YD 30 1 18 40 800 31 49 2 5 5 5 440L P2K 0960YD 440L T2KA0960YD 440L R2K 0960YD 30 1 18 48 960 37 79 2 9 6 4 440L P2K 1120YD 440L T2KA1120YD 440L R2K 1120YD 30 1 18 56 1120 44 09 3 4...

Page 20: ...480 0 5 605 641 1 5 440L P2K 0640YD 640 0 5 765 801 1 5 440L P2K 0800YD 800 0 5 925 961 1 5 440L P2K 0960YD 960 0 5 1085 1121 1 5 440L P2K 1120YD 1120 0 5 1245 1281 1 8 440L P2K 1280YD 1280 0 5 1405 1...

Page 21: ...L AF6108 Power supply Output 24V DC 3 Amps 72 W 1606 XLP72E Laser alignment tool 440L ALAT GuardShield Type 2 laser alignment tool bracket 440L AF6109 Mounting stand 440L AMSTD Vertical shock mount ki...

Page 22: ...146 1090 1122 1190 1296 1240 1272 1340 1446 1390 1422 1490 1596 1540 1572 1640 1746 1690 1722 1790 1896 1840 1872 1940 Series Z A A 120 8 X 13 Z 164 6 45 35 1 37 13 3 0 52 54 2 12 Section A 44 4 174 7...

Page 23: ...40L P2K 0480YD 440L AM0750600 440L AM1250600 440L P2K 0640YD 440L AM0750750 440L AM1250750 440L P2K 0800YD 440L AM0750900 440L AM1250900 440L P2K 0960YD 440L AM0751050 440L AM1251050 440L P2K 1120YD 4...

Page 24: ...Female Cordset 20 65 6 889D F8AB 30 8 pin DC Micro Straight Female Cordset 30 98 4 889D R8AB 2 8 pin 8 wire DC Micro Right Angle Female Cordset 2 6 5 889D R8AB 5 8 pin 8 wire DC Micro Right Angle Fema...

Page 25: ...ied EN 55022 1998 A1 2000 A2 2003 Information technology equipment Radio disturbance characteristics Limits and methods of measurement EN 61496 1 2004 A1 2008 Safety of machinery Electro sensitive pro...

Page 26: ...Shield safety light curtains 2 Light Curtain Type P Transmitter receiver pair R Receiver T Transmitter 3 Optoelectronic Safety Type 2 Type 2 4 Beam Resolution K 30mm 5 Electronic Unit Type A Guard Onl...

Page 27: ...GuardShield Type 2 Safety Light Curtain Installation Instructions 25 R Original instructions...

Page 28: ...Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong...

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