Allen-Bradley GuardShield Type 2 User Manual Download Page 16

GuardShield™ Type 2 Safety Light Curtain Installation Instructions

14   

R

Original instructions

Checklist

Before the initiation of the GuardShield Type 2 the responsible person 
should work through the following checklist.

Cable check prior to initiation:

Switch the GuardShield Type 2 on and check its function by observing 
the following:

Safety Instructions—Maintenance

Note:

1. For safety reasons all inspection results should be 

recorded. 

2. Only persons, who clearly understand the functioning of the 

GuardShield Type 2 and of the machine, may carry out an 
inspection.

3. If installer, planning engineer and operator are different people, 

make sure that the user has sufficient information available to carry 
out the inspection. 

Daily Inspection

Operate the machine and check, if the hazardous movement will stop 
under the following circumstances.

1.

The power supply is solely connected to the GuardShield Type 2.

2.

The power supply is a 24V DC device, that must comply to all 
applicable standards of the Machinery Directive 2006/42/EC, 
and the product standard (IEC 61496).

3.

Proper polarity of the power supply at the GuardShield Type 2.

4.

The transmitter connection cable is properly connected to the 
transmitter, the receiver connection cable is properly connected 
to the receiver. 

5.

The double insulation between the light curtain output and an 
external potential is ensured.

6.

The OSSD outputs are not connected to +24V DC.

7.

The connected switching elements (load) are not connected to 
24V DC. 

8.

No connection to a conventional power supply.

9.

If two or more GuardShield Type 2 are to be used, make sure that 
each system is properly installed, in order to avoid optical 
interference.

10.

Two seconds after switching on, the system starts to work 
properly, if the protective field is free of obstructions.

ATTENTION

Assure that all power to the machine, and 
safety system is disconnected during 
electrical installation.

Prior to powering up the GuardShield Type 2 
system, the responsible person should 
review the following Checklist.

IMPORTANT

1.

Approach to hazardous machine parts must only be possible 
through passage through the protective field of GuardShield Type 
2.

2.

Operators cannot step through the sensing area while working on 
dangerous machine parts.

3.

The safety distance of the application is bigger than the calculated 
value. 

4.

The optic front cover is neither scratched nor dirty.

5.

The protective field is interrupted. 

6.

Hazardous machine movement stops immediately, if the 
protective field is interrupted by the test rod directly in front of 
the transmitter, directly in front of the receiver and in the middle 
between transmitter and receiver. 

7.

No hazardous machine movement while the test rod is anywhere 
within the protective field.

8.

The power supply of the GuardShield Type 2 is turned off. 

9.

If the blanking function is activated, check all sections of the 
protective field with the appropriate test piece.

Never operate the GuardShield Type 2 before 
carrying out the following inspection. 
Improper inspection can lead to serious or 
even deadly injury.

ATTENTION

If any of the above conditions do not result in 
the hazardous motion of the machine 
ceasing, do not allow the protected machine 
to be placed in operation.

IMPORTANT

Summary of Contents for GuardShield Type 2

Page 1: ...GuardShield Type 2 Safety Light Curtain User Manual...

Page 2: ...GI 1 1 Safety Guidelines for the Application Installation and Maintenance of Solid State Control available from your local Rockwell Automation sales office describes some important differences between...

Page 3: ...the product as well as the machinery on which the GuardShield Type 2 presence sensing device is installed The installation of GuardShield Type 2 safety light curtains must comply with all applicable...

Page 4: ...ectrical Installation 10 Connections 10 Typical Wiring Diagram 11 Troubleshooting Guide 12 Checklist 14 Safety Instructions Maintenance 14 Daily Inspection 14 Six month Inspection 15 Cleaning 15 Date...

Page 5: ...tion of the machine and the currently valid safety guidelines and Who has read and has ongoing access to these installation instructions IMPORTANT These installation instructions are designed to addre...

Page 6: ...rized personnel and must be recorded and documented to ensure that the tests can be reconstructed and retraced at any time The installation instructions must be made available to the user of the machi...

Page 7: ...required Resetting of the system is accomplished through a momentary N O push button or key switch The restart interlock mode is indicated by the illumination of a yellow LED on the GuardShield Type...

Page 8: ...t of operation hazard from rest NOTE ANSI B11 19 1990 E4 2 3 3 5 states The value of the hand speed constant K has been determined by various studies and although these studies indicate speeds of 63 i...

Page 9: ...0 0 32 8 30 14 640 mm 25 1 in Example In opto electronic safeguarding such as with a perpendicular safety light curtain applications with object sensitivity effective resolution less than 2 5 inches t...

Page 10: ...tem powers up and goes to the ON state alignment indicator is OFF An external laser 440L ALAT and mounting bracket 440L AF6109 is offered as an accessory for aligning the GuardShield Type 2 The GuardS...

Page 11: ...le brackets attached to the endcaps of both transmitter and receiver It may be necessary to use additional brackets to mount the GuardShield Type 2 at a proper safety distance from the machinery hazar...

Page 12: ...e reset button restart button Connections mm in Cables Connectors The GuardShield Type 2 transmitter connector is a four pin DC micro connector offered in cable lengths from 2 to 30 meters The GuardSh...

Page 13: ...ing Diagram To MSR127 Safety Relay Module M 24VDC 24V Ground SENDER OSSD 1 OSSD 2 RECEIVER K1 Bulletin 100S Safety Contactors or 700S Safety Relays K2 L1 L3 L2 Gray Pink Green Blue Blue Yellow Brown B...

Page 14: ...al fault transmitter Check connections transmitter receiver Exchange transmitter 8 External fault Check connections of OSSD outputs for short circuit against 24V DC and GND cable connected devices Rep...

Page 15: ...OFF ON OFF ON ON 4 ON OFF OFF ON ON ON 5 ON OFF OFF OFF ON OFF 6 FLASH OFF OFF OFF ON ON 7 ON OFF OFF OFF FLASH ON 8 FLASH OFF ON OFF ON ON 9 FLASH OFF OFF ON ON ON Condition No Description 1 Guard on...

Page 16: ...onal power supply 9 If two or more GuardShield Type 2 are to be used make sure that each system is properly installed in order to avoid optical interference 10 Two seconds after switching on the syste...

Page 17: ...than the calculated value 5 Cables and plugs of the GuardShield Type 2 are in flawless condition 6 Mounting brackets caps and cables are tightly secured Transmitter Receiver Location of Manufacture Y...

Page 18: ...s OSSDs Auxiliary Output 2 solid state outputs max switching capacity 500 mA short circuit protected max residual voltage 2V excl voltage drop through cables Solid state output max power consumption 5...

Page 19: ...0YD 440L R2K 0800YD 30 1 18 40 800 31 49 2 5 5 5 440L P2K 0960YD 440L T2KA0960YD 440L R2K 0960YD 30 1 18 48 960 37 79 2 9 6 4 440L P2K 1120YD 440L T2KA1120YD 440L R2K 1120YD 30 1 18 56 1120 44 09 3 4...

Page 20: ...480 0 5 605 641 1 5 440L P2K 0640YD 640 0 5 765 801 1 5 440L P2K 0800YD 800 0 5 925 961 1 5 440L P2K 0960YD 960 0 5 1085 1121 1 5 440L P2K 1120YD 1120 0 5 1245 1281 1 8 440L P2K 1280YD 1280 0 5 1405 1...

Page 21: ...L AF6108 Power supply Output 24V DC 3 Amps 72 W 1606 XLP72E Laser alignment tool 440L ALAT GuardShield Type 2 laser alignment tool bracket 440L AF6109 Mounting stand 440L AMSTD Vertical shock mount ki...

Page 22: ...146 1090 1122 1190 1296 1240 1272 1340 1446 1390 1422 1490 1596 1540 1572 1640 1746 1690 1722 1790 1896 1840 1872 1940 Series Z A A 120 8 X 13 Z 164 6 45 35 1 37 13 3 0 52 54 2 12 Section A 44 4 174 7...

Page 23: ...40L P2K 0480YD 440L AM0750600 440L AM1250600 440L P2K 0640YD 440L AM0750750 440L AM1250750 440L P2K 0800YD 440L AM0750900 440L AM1250900 440L P2K 0960YD 440L AM0751050 440L AM1251050 440L P2K 1120YD 4...

Page 24: ...Female Cordset 20 65 6 889D F8AB 30 8 pin DC Micro Straight Female Cordset 30 98 4 889D R8AB 2 8 pin 8 wire DC Micro Right Angle Female Cordset 2 6 5 889D R8AB 5 8 pin 8 wire DC Micro Right Angle Fema...

Page 25: ...ied EN 55022 1998 A1 2000 A2 2003 Information technology equipment Radio disturbance characteristics Limits and methods of measurement EN 61496 1 2004 A1 2008 Safety of machinery Electro sensitive pro...

Page 26: ...Shield safety light curtains 2 Light Curtain Type P Transmitter receiver pair R Receiver T Transmitter 3 Optoelectronic Safety Type 2 Type 2 4 Beam Resolution K 30mm 5 Electronic Unit Type A Guard Onl...

Page 27: ...GuardShield Type 2 Safety Light Curtain Installation Instructions 25 R Original instructions...

Page 28: ...Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong...

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