Allen-Bradley GuardShield Type 2 User Manual Download Page 6

GuardShield™ Type 2 Safety Light Curtain Installation Instructions

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Original instructions

Range of Uses of the Device

The GuardShield Type 2 safety light curtain is classified as electro-
sensitive protective equipment (ESPE). The physical resolution is 30 mm 
(1.18 in.). The maximum protective field width is 18 m (59 ft) for the 30 
mm (1.18 in.) resolution GuardShield Type 2. The protective field 
height is between 160 mm (6.3 in.) and 1760 mm (69.2 in.).

The device is a 

Type 2 ESPE

 as defined by IEC 61496-1 and CLC/TS 

61496-2 and is therefore allowed for use with controls in safety category 
Type 2 in compliance with EN ISO 13849, SIL CL2 in accordance with 
EN62061 or up to PLd in accordance with EN ISO 13849. The device is 
suitable for:

• Point of operation protection (finger and hand protection)
• Hazardous area protection
• Access protection

Access to the hazardous point must be allowed only through the 
protective field. The machine/system is not allowed to start as long as 
personnel are within the hazardous area. Refer to the “Examples of 
Range of Use” on page 5 for an illustration of the protection modes.

Depending on the application, mechanical protection devices may be 
required in addition to the safety light curtain.

Proper Use

The GuardShield Type 2 safety light curtain must be used only as 
defined in the “Range of Uses of the Device.” It must be used only by 
qualified personnel and only on the machine where it has been installed 
and initialized by qualified personnel.

If the device is used for any other purposes or modified in any way, 
warranty claims against Allen-Bradley/Guardmaster shall become null 
and void.

General Protective Notes and Protective Measures

• The national/international rules and regulations apply to the 

installation, use and periodic technical inspections of the safety 
light curtain, in particular:

Machine Directive 2006/42/EC

Low Voltage Directive 2006/95/EC

Use of Work Directive 2009/104EC

The work safety regulations/safety rules

Other relevant health and safety regulations

Manufacturers and users of the machine with which the safety light 
curtain is used are responsible for obtaining and observing all 
applicable safety regulations and rules.

• The notices, in particular the test regulations of these installation 

instructions (e.g. on use, mounting, installation or integration into 
the existing machine controller) must be observed.

• The tests must be carried out by specialist personnel or specially 

qualified and authorized personnel and must be recorded and 
documented to ensure that the tests can be reconstructed and 
retraced at any time.

• The installation instructions must be made available to the user of 

the machine where the GuardShield Type 2 safety light curtain is 
installed. The machine operator is to be instructed in the use of 
the device by specialist personnel and must be instructed to read 
the installation instructions.

Product Description

This section provides information on the special features and properties 
of the safety light curtain. It describes the structure and functions of the 
unit, in particular the different operating modes.

Please read this section before mounting, installing and 
commissioning the unit.

GuardShield Type 2 Light Curtain 
Principle of Operation

The GuardShield Type 2 safety light curtain consists of a non-matched 
pair of optic units, i.e., transmitter and receiver with the same protected 
height and resolution. The transmitter and receiver operate on +24V 
DC. The maximum distance between transmitter and receiver is referred 
to as the protective field width or range. The protective field height is the 
distance between the first and last beam in the device.

The transmitter emits sequential pulses of infrared light which are 
received and processed by the GuardShield Type 2 receiver. The 
synchronization of the timing of the emission and reception of infrared 
light pulses is accomplished optically by the first beam adjacent to the 
GuardShield Type 2 status LEDs. This beam is referred to as the 
synchronization beam. Because the GuardShield Type 2 transmitter and 
receiver are optically synchronized, no electrical connection is required 
between the transmitter and receiver.

The GuardShield Type 2 receiver has two safety outputs, Output Signal 
Switching Devices (OSSDs) and one nonsafety auxiliary output. When 
the GuardShield Type 2 transmitter and receiver are properly powered 
and aligned, all OSSDs are current so24V DC with a switching 
capacity of 500 mA. The two safety OSSDs are cross monitored and 
short-circuit protected. Interruption of the sensing field causes the 
receiver to switch the sourced current OFF (0V DC).

Restoring the GuardShield Type 2 sensing field, (in Guard only 
configuration) causes all outputs (OSSDs) to switch to the active high 
state (resume current so24V DC with a switching capacity of 
500 mA).  

The GuardShield Type 2 Light Curtain

The GuardShield Type 2 safety light curtain consists of a transmitter and 
a receiver.

ATTENTION

Safety Notes
Please observe the following items in order to 
ensure compliance of the proper and safe use 
of the GuardShield Type 2 safety light curtain.

Summary of Contents for GuardShield Type 2

Page 1: ...GuardShield Type 2 Safety Light Curtain User Manual...

Page 2: ...GI 1 1 Safety Guidelines for the Application Installation and Maintenance of Solid State Control available from your local Rockwell Automation sales office describes some important differences between...

Page 3: ...the product as well as the machinery on which the GuardShield Type 2 presence sensing device is installed The installation of GuardShield Type 2 safety light curtains must comply with all applicable...

Page 4: ...ectrical Installation 10 Connections 10 Typical Wiring Diagram 11 Troubleshooting Guide 12 Checklist 14 Safety Instructions Maintenance 14 Daily Inspection 14 Six month Inspection 15 Cleaning 15 Date...

Page 5: ...tion of the machine and the currently valid safety guidelines and Who has read and has ongoing access to these installation instructions IMPORTANT These installation instructions are designed to addre...

Page 6: ...rized personnel and must be recorded and documented to ensure that the tests can be reconstructed and retraced at any time The installation instructions must be made available to the user of the machi...

Page 7: ...required Resetting of the system is accomplished through a momentary N O push button or key switch The restart interlock mode is indicated by the illumination of a yellow LED on the GuardShield Type...

Page 8: ...t of operation hazard from rest NOTE ANSI B11 19 1990 E4 2 3 3 5 states The value of the hand speed constant K has been determined by various studies and although these studies indicate speeds of 63 i...

Page 9: ...0 0 32 8 30 14 640 mm 25 1 in Example In opto electronic safeguarding such as with a perpendicular safety light curtain applications with object sensitivity effective resolution less than 2 5 inches t...

Page 10: ...tem powers up and goes to the ON state alignment indicator is OFF An external laser 440L ALAT and mounting bracket 440L AF6109 is offered as an accessory for aligning the GuardShield Type 2 The GuardS...

Page 11: ...le brackets attached to the endcaps of both transmitter and receiver It may be necessary to use additional brackets to mount the GuardShield Type 2 at a proper safety distance from the machinery hazar...

Page 12: ...e reset button restart button Connections mm in Cables Connectors The GuardShield Type 2 transmitter connector is a four pin DC micro connector offered in cable lengths from 2 to 30 meters The GuardSh...

Page 13: ...ing Diagram To MSR127 Safety Relay Module M 24VDC 24V Ground SENDER OSSD 1 OSSD 2 RECEIVER K1 Bulletin 100S Safety Contactors or 700S Safety Relays K2 L1 L3 L2 Gray Pink Green Blue Blue Yellow Brown B...

Page 14: ...al fault transmitter Check connections transmitter receiver Exchange transmitter 8 External fault Check connections of OSSD outputs for short circuit against 24V DC and GND cable connected devices Rep...

Page 15: ...OFF ON OFF ON ON 4 ON OFF OFF ON ON ON 5 ON OFF OFF OFF ON OFF 6 FLASH OFF OFF OFF ON ON 7 ON OFF OFF OFF FLASH ON 8 FLASH OFF ON OFF ON ON 9 FLASH OFF OFF ON ON ON Condition No Description 1 Guard on...

Page 16: ...onal power supply 9 If two or more GuardShield Type 2 are to be used make sure that each system is properly installed in order to avoid optical interference 10 Two seconds after switching on the syste...

Page 17: ...than the calculated value 5 Cables and plugs of the GuardShield Type 2 are in flawless condition 6 Mounting brackets caps and cables are tightly secured Transmitter Receiver Location of Manufacture Y...

Page 18: ...s OSSDs Auxiliary Output 2 solid state outputs max switching capacity 500 mA short circuit protected max residual voltage 2V excl voltage drop through cables Solid state output max power consumption 5...

Page 19: ...0YD 440L R2K 0800YD 30 1 18 40 800 31 49 2 5 5 5 440L P2K 0960YD 440L T2KA0960YD 440L R2K 0960YD 30 1 18 48 960 37 79 2 9 6 4 440L P2K 1120YD 440L T2KA1120YD 440L R2K 1120YD 30 1 18 56 1120 44 09 3 4...

Page 20: ...480 0 5 605 641 1 5 440L P2K 0640YD 640 0 5 765 801 1 5 440L P2K 0800YD 800 0 5 925 961 1 5 440L P2K 0960YD 960 0 5 1085 1121 1 5 440L P2K 1120YD 1120 0 5 1245 1281 1 8 440L P2K 1280YD 1280 0 5 1405 1...

Page 21: ...L AF6108 Power supply Output 24V DC 3 Amps 72 W 1606 XLP72E Laser alignment tool 440L ALAT GuardShield Type 2 laser alignment tool bracket 440L AF6109 Mounting stand 440L AMSTD Vertical shock mount ki...

Page 22: ...146 1090 1122 1190 1296 1240 1272 1340 1446 1390 1422 1490 1596 1540 1572 1640 1746 1690 1722 1790 1896 1840 1872 1940 Series Z A A 120 8 X 13 Z 164 6 45 35 1 37 13 3 0 52 54 2 12 Section A 44 4 174 7...

Page 23: ...40L P2K 0480YD 440L AM0750600 440L AM1250600 440L P2K 0640YD 440L AM0750750 440L AM1250750 440L P2K 0800YD 440L AM0750900 440L AM1250900 440L P2K 0960YD 440L AM0751050 440L AM1251050 440L P2K 1120YD 4...

Page 24: ...Female Cordset 20 65 6 889D F8AB 30 8 pin DC Micro Straight Female Cordset 30 98 4 889D R8AB 2 8 pin 8 wire DC Micro Right Angle Female Cordset 2 6 5 889D R8AB 5 8 pin 8 wire DC Micro Right Angle Fema...

Page 25: ...ied EN 55022 1998 A1 2000 A2 2003 Information technology equipment Radio disturbance characteristics Limits and methods of measurement EN 61496 1 2004 A1 2008 Safety of machinery Electro sensitive pro...

Page 26: ...Shield safety light curtains 2 Light Curtain Type P Transmitter receiver pair R Receiver T Transmitter 3 Optoelectronic Safety Type 2 Type 2 4 Beam Resolution K 30mm 5 Electronic Unit Type A Guard Onl...

Page 27: ...GuardShield Type 2 Safety Light Curtain Installation Instructions 25 R Original instructions...

Page 28: ...Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong...

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