Publication 2098-IN003E-EN-P — April 2004
B-2
Interconnect Diagrams
Ultra3000 Interconnect
Diagram Notes
The notes in the table below apply to the power, drive/motor, shunt,
and 120V ac control string interconnect diagrams.
ATTENTION
!
The National Electrical Code and local electrical
codes take precedence over the values and
methods provided. Implementation of these
codes are the responsibility of the machine
builder.
Note:
Information:
1
A disconnecting device is required for maintenance and safety. If a grounded neutral is used instead of L2, only L1 may be switched or fused.
2
An isolation transformer is optional. If the transformer secondary has a neutral connection, neutral must be bonded to ground. Multiple drive
modules may be powered from one transformer or other AC supply source.
3
Do not daisy chain drive module power connections. Make separate connections directly to the AC supply.
4
For power wiring specifications, refer to
Power Wiring Requirements
in
Chapter 3
.
5
For input fuse sizes, refer to
Fuse Specifications
in
Appendix A
.
6
May be used to maintain power to logic section of drive and status LEDs when main AC input power is removed. A separate AC line source may
be used if voltage is between 88-265V ac
RMS
on 2098-DSD-
xxx
(230V drives) or 207-528V ac
RMS
on 2098-DSD-HV
xxx
(460V drives).
7
For AC line filter specifications, refer to
AC Line Filter Specifications
in
Appendix A
.
8
Drive Enable input must be opened when main power is removed and auxiliary power is present, or a drive fault will occur. A delay of at least 1.0
second must be observed before attempting to enable the drive after main power is restored.
9
Cable shield clamp must be used in order to meet CE requirements. No external connection to chassis ground required.
10
ATTENTION
!
Implementation of safety circuits and risk assessment is the responsibility of the
machine builder. Please reference international standards EN1050 and EN954
estimation and safety performance categories. For more information refer to
Understanding the Machinery Directive
(publication SHB-900).
11
The recommended minimum wire size for wiring the safety circuit to the contactor enable connector is 1.5 mm
2
(16 AWG).
12
For motor cable specifications and drive/motor cable combinations, refer to the
Motion Control Selection Guide
(publication GMC-SG001
x
-EN-P).
13
The Ultra3000 referenced is either a 2098-DSD-
xxx
or -
xxx
X (Ultra3000 with indexing), -
xxx
-SE (SERCOS interface), -
xxx
-DN (DeviceNet interface),
-
xxx
X-DN (DeviceNet with indexing) 230V drive.
14
The Ultra3000 referenced is either a 2098-DSD-HV
xxx
or -HV
xxx
X (Ultra3000 with indexing), -HV
xxx
-SE (SERCOS interface), -HV
xxx
-DN
(DeviceNet interface), -HV
xxx
X-DN (DeviceNet with indexing) 460V drive.
15
Wire colors are for flying lead cable (2090-XXNF
xx
-S
xx
) and may vary from the premolded connector cable (2090-UXNFB
xx
-S
xx
). Wires without
terminations at the drive are not shown for clarity.
16
If flying lead feedback cable has a drain wire, it must be folded back and clamped with the cable shield (CN2 breakout board 2090-UXBB-DM15).
17
Only the MPG-B
xxx
encoder uses the +5V dc supply. MPL-B
xxx
and 1326AB (M2L/S2L) encoders use the +9V dc supply.
18
Only the MPL-A5
xx
and MPF-A5
xx
encoders use the +9V dc supply. MPG-A
xxx
encoders use the +5V dc supply.
19
Use a flyback diode for noise suppression of the motor brake coil. For more information, refer to
System Design for Control of Electrical Noise
Reference Manual
(publication GMC-RM001
x
-EN-P).
20
Relay Output (CN1, pins 43 and 44) must be configured as Ready in Ultraware software.
21
The preferred method for supplying the auxiliary power is by using the 12- or 44-pin drive-mounted breakout board with 24V to 5V auxiliary power
converter (catalog number 2090-U3CBB-DM12 or -DM44). Aux5V power is required to maintain encoder position when the main AC power
is disconnected.