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7/31/2019

Starline XP-3 Operator Manual

8

Installation Troubleshooting

Door not closing properly

Level the dishwasher.

Machine not starting or filling

Ensure water supply to machine is turned on.

Ensure power supply to machine is turned on.

Check that the water inlet hose isn’t twisted or kinked.

Cycle taking too long

This machine ships with Thermostop enabled, which allows a cycle to be started at any time, 

even if the rinse water is not up to required temperature. To ensure a hygienic result, the 

wash cycle continues to run until the rinse temperature reaches the required 83˚C. At this 

stage washing will stop and the machine will begin rinsing to complete the cycle. 

Check inlet water temperature is not too low as per our specifications.

Poor wash results

Check that there are adequate pre-rinse processes in place and staff use longer cycle options 

for more heavily soiled items.

Ensure high quality non-foaming commercial dishwasher detergent has been connected at 

the correct dosage for your site, water quality and application. If uncertain, consult a 

chemical specialist.

Check that the wash arm is spinning freely and is not being obstructed.

Ensure that the wash temperature is between 60°C and 65°C.

Chemical residue on items after the cycle

Check that nothing is obstructing the wash and rinse arms from rotating.

Check the rinse fluid dosage is not too high.  If uncertain, please consult a chemical specialist.

Check detergent dosage is within the requirements.

Dishwasher is foaming

Ensure there is no other soap being transferred into the machine from the sink.

Ensure high quality non-foaming commercial dishwasher detergent has been connected at 

the correct dosage for your site and application. If uncertain, please consult a chemical 

specialist.

Allow wash water to heat to at least 60˚C prior to starting the first cycle as some commercial 

dishwasher chemical will foam at low temperatures.

Other equipment in the kitchen has needed filters or has scale

Due to the high temperatures in dishwashers, scale will build up in the wash tank, on the arms 

and in the rinse tank. The incoming water should be treated. If uncertain, please consult a 

water specialist.

As with combi-ovens, high chloride levels will do irreversible damage to a number of the 

components inside a commercial dishwasher. The incoming water should be appropriately 

treated. If uncertain, please consult a water specialist.

Cycle times not suitable for items being washed

Some sites may require longer or shorter cycles depending on the items being washed and 

the soil levels. Cycle lengths can be adjusted by a qualified service agent accessing the WI-

200 Electronic timer. For adjustment instructions refer to the adjustment section of the 

service manual for this model or the WI-200 Timer service manual. 

Summary of Contents for Washtech Starline XP Series

Page 1: ...XP PASSTHROUGH DISHWASHER OPERATOR MANUAL ...

Page 2: ...any responsibility This includes failure to supply the machine with good quality water at suitable pressure as specified The alteration of machine operation or design or replacement of parts not approved by the manufacturer may void warranties and approvals This machine is intended for commercial use only It is designed for the cleaning of fresh food waste from cutlery crockery glassware container...

Page 3: ...3 Contents 4 Safety Instructions 5 Installation Diagram 6 Installation Instructions 8 Installation Checklist 9 Installation Troubleshooting 10 Operator Use Guide 11 Operator Troubleshooting 12 Schematic diagram 13 Accessories 14 Spare parts list 15 Notes Contents ...

Page 4: ...7 31 2019 Starline XP 3 Operator Manual 4 Installation Diagram XPD Installation Diagram Part WXP0031 Date 31 05 18 Version 3 G ...

Page 5: ...e hose supplied NOTE Flush supply line before connection Poor quality supply or excessive water hardness may affect performance or damage machine filtration and or softening is recommended Flow rate minimum 20 litres per minute Pressure between 200 and 350 kPa NOTE If above 350kPa fit pressure limiter valve LPV Do not use small diameter plastic supply lines Consumption Approximately 2 6 litres per...

Page 6: ...alist for assistance in selecting the right chemicals and calibrating machine settings to suit this along with your unique site conditions and requirements Waste 40 mm gravity drain refer point B on the installation diagram run waste directly behind the machine or through open base An S P trap needs to be fitted at the drain waste refer point B on the installation diagram With a standard S P trap ...

Page 7: ...LS CHEMICAL NAME CONTAINER NO LEAKS PRIMED CALIBRATED DETERGENT RINSE FLUID MACHINE OPERATION MACHINE RUNNING CORRECTLY MULTIPLE CYCLES RUN NO ISSUES CHEMICAL DOSAGE CORRECT CORRECTLY FLOWING INTO MACHINE NO FOAMING ALL OPERATIONS CORRECT FILL LEVEL CORRECT NO DRAINAGE ISSUES OPERATOR TRAINING ENSURE THAT THE CUSTOMER HAS BEEN GIVEN THE OPERATION MANUAL AND WALL CHART AND IS AWARE OF THE IMPORTANC...

Page 8: ... wash and rinse arms from rotating Check the rinse fluid dosage is not too high If uncertain please consult a chemical specialist Check detergent dosage is within the requirements Dishwasher is foaming Ensure there is no other soap being transferred into the machine from the sink Ensure high quality non foaming commercial dishwasher detergent has been connected at the correct dosage for your site ...

Page 9: ...y non foaming commercial detergent and drying agent do not use domestic detergents which will cause the wash tank to foam 7 31 2019 Starline XP 3 Operator Manual 9 Operator Use Guide START Turn on at wall Ensure the Upstand 3 and Wash Pump Filter 2 are firmly in place Check the Scrap Trays 1 are in place and shut door Turn the Selector Switch to any Cycle I II or III Power light glows red and mach...

Page 10: ...you consult a local water specialist prior to calling in a dishwasher technician IF PROBLEMS PERSIST CONTACT STARLINE SERVICE ON 0800 STARLINE Issue Cause POOR PRE SCRAPING CARRY OVER OF SOAP FROM SINK OVERLOADING RACKS INADEQUATE CLEANING DRAIN UPSTAND NOT PLUGGED IN WASH RINSE JETS BLOCKED WASH RINSE ARMS NOT ROTATING DETERGENT DOSAGE LOW HIGH RINSE FLUID DOSAGE LOW HIGH POOR WATER QUALITY DISHE...

Page 11: ...7 31 2019 Starline XP 3 Operator Manual 11 Schematic Diagram XP 3 Schematic Diagram Part 090140 Date 31 07 2019 Version 1 B ...

Page 12: ...7 31 2019 Starline XP 3 Operator Manual 12 Accessories XP3 Accessories Part XP3 ACW Date 04 12 2018 Version 1 B ...

Page 13: ...Cycle Light 600 30528 Switch 4 Position 600 30269 Temperature Gauge 600 30546 Terminal Strip 5 Way 3229 Power Relay 600 30223 Timer Electronic 600 30513 Heating Components Over Temperature Thermostat 600 30088 Rinse Element 6 kW 600 30496 Rinse Tank Assembly 303 10028 Rinse Thermostat 30201 Wash Element 2 5 kW 600 30226 Wash Thermostat 30201 Hoses Detergent Hose 600 30148 1 roll Pressure Switch Ho...

Page 14: ...600 30480 AVB 600 60053 Solenoid Valve 3342 Wash Pump 600 30299 Rinse Pump 600 30400 Drain Pump XP with Drain Pump Only 600 60102 Wash Tank Components Drain Upstand 400 10144 Rack Slide Assembly 328 10026 Wash Rinse Arm Assembly 600 41148 Scrap Tray 329 15002 Temperature Gauge Probe 400 10065 Wash Pump Inlet Filter 326 20010 Wash Rinse Spindle 400 30223 Spare Parts ...

Page 15: ...7 31 2019 Starline XP 3 Operator Manual 15 NOTES ...

Page 16: ...48 Auckland 24HR Service 0800 Starline Tel 09 829 0930 Fax 09 829 0935 E mail info washtech co nz web www starline co nz ISO9001 All Washtech products are designed and manufactured by Washtech using the internationally recognised ISO9001 quality management system covering design manufacture and final inspection ensuring consistent high quality at all times In line with policy to continually develo...

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