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 12 

 

Dual element wiring 

(ALF 50, 60, 80) 

Note:

 For dual element 

heaters, bright yellow tags 
are used to indicate the live 
and neutral wires  - L and N 
for one element and L1 and 
N1 for the other. 

 

 

1.

 

Check the 

Product Specifications

 table for the correct voltage and wattage for your model.  

2.

 

Remove the junction box cover by unscrewing the two screws holding it in place. 

3.

 

Remove the black neoprene weather-proof gasket underneath the cover. 

Alfresco heaters are pre-fitted with an IP4-rated gland (cord-grip). This is the cream, plastic cylinder 
that goes through the side of the junction box. The gland grips the cable wire when you have 
installed it and prevents water from entering the junction box. If installing outdoors, only use wiring 
components approved for outdoor use with a minimum IPX4 rating.  

The following picture shows the inside of a junction box for a dual element heater. 

Junction box 

wiring 

 

 

Note:

 Neutral and live connectors are also indicated with bright yellow tags in the junction box.  

4.

 

Insert the power supply cable in through the gland. 

Use a suitable cable with aluminium or copper wire with a temperature tolerance of at least 90°C 
(194°F). For single element heaters, use 3-core (one live, one neutral, and one earth wire), 2.5mm

2

 

Live connector 

 

Neutral connector 

Gland

 

Earth connector

 

Summary of Contents for ALF 20

Page 1: ...Installation Service Manual Models ALF 20 30 40 50 60 80 ...

Page 2: ...G THE ELEMENT 8 3 5 WIRING THE HEATER 10 3 6 INSTALLATION TROUBLESHOOTING 13 4 OPERATION INSTRUCTIONS 13 5 HEATER MAINTENANCE 14 5 1 CLEANING THE HEATER 14 5 2 REPLACING THE ELEMENT 14 6 PRODUCT WARRANTY 14 7 PRODUCT DISPOSAL 15 2013 Alfresco Heaters Ltd All rights reserved No part of this document may be reproduced or transmitted in any form or by any means electronic mechanical photocopying reco...

Page 3: ...ch circumstances is always recommended Always leave a minimum clearance distance of 90cm in front of the heater In particular keep combustible materials such as furniture clothing bedding pillows curtains papers etc beyond this minimum distance It is also advisable to keep such items away from the sides and rear of the heater Do not use store aerosols or other flammable materials near the heater e...

Page 4: ...he heater is being mounted Do not use or install the heater in bathrooms laundry areas or similar indoor locations Never place the heater near a bathtub or other water container Do not place switches or controls within reach of a person in a bathtub shower or swimming pool To extend product life and maintain product appearance install the heater under cover and protect from rain and weather as muc...

Page 5: ...ity is converted into heat This compares to approximately 45 for gas and 60 for halogen heaters Alfresco heaters are different to other standard outdoor heaters as they use medium wave infrared Most other heaters use short wave infrared The use of soft start technology allows Alfresco heaters to be fitted with motion sensors This means that the heater will operate only when people are present The ...

Page 6: ...verage For example if you are trying to heat a 3m x 3 5m area which is very cold an ALF30 model heater may not be sufficient Instead you may need to install the more powerful ALF40 heater model It is recommended that you contact the supplier if you are unsure of your requirements The following diagrams show the main dimensions of the product ...

Page 7: ...the Items Supplied column are included in your installation pack If not please contact your supplier 3 2 Installation Clearance Clearance distances vary between different models You can check the appropriate clearance distances for your model in the following table Model ALF 20 ALF 30 ALF 40 ALF 50 ALF 60 ALF 80 Mounting Height 1 9 2 4m 2 1 2 5m 2 1 2 5m 2 1 2 5m 2 5 3m 2 5 3 5m Distance from Moun...

Page 8: ... Replacing the bracket bolt washers Once you tighten the bracket bolts after mounting the heater the lock washer allows the angle of the heater to be adjusted without loosening the bracket bolt 6 Position the heater between the mounting brackets 7 Thread the bracket bolt into one end of the heater 8 Tighten the bracket bolt securely to lock the heater into the mounting 9 Repeat this process with t...

Page 9: ...les 6 At one end of the heater there is a moveable arm that allows for easy insertion of the element Remove the screw holding this arm in place and move it upwards similar to the following picture Moving the element holder arm To install the element 1 Remove the outer nut from the threaded stud at one element end 2 At the heater end that does not have the moveable arm push the element through one ...

Page 10: ...rs ensure that you connect the ends of the element to the appropriate cables If you connect one end of the element to the cable marked L refer to the bright yellow tags on each cable you must connect the other end to the cable marked N Similarly attach one end of the second element to the cable marked L1 and the other end to the cable marked N1 This is to ensure that each element has one live and ...

Page 11: ...uld be used for single and dual element heaters Model ALF 20 ALF 30 ALF 40 ALF 50 ALF 60 ALF 80 Elements Single Single Single Dual Dual Dual Cable core 3 core 3 core 3 core 5 core 5 core 5 core Cable wire size 2 5mm2 2 5mm2 2 5mm2 2 5mm2 4mm2 4mm2 Cable type NYMJ NYMJ NYMJ NYMJ NYMJ NYMJ Refer to the following diagrams for more information on the wiring for both single and dual element heaters Sin...

Page 12: ... that goes through the side of the junction box The gland grips the cable wire when you have installed it and prevents water from entering the junction box If installing outdoors only use wiring components approved for outdoor use with a minimum IPX4 rating The following picture shows the inside of a junction box for a dual element heater Junction box wiring Note Neutral and live connectors are al...

Page 13: ... 6 Installation Troubleshooting You can refer to the following table for more information on some common issues that may occur Symptom Possible Cause Corrective Action Element not heating 1 Incorrect connection 2 Defective element 1 Check power connections 2 Replace element Element hot spot 1 Heater is not level 2 Moisture grease on tube 1 Change to level mounting 2 Clear tube or replace if necess...

Page 14: ...rior casing of the heater with a soft damp cloth 6 Replace the grille and the screws you removed earlier 7 Reconnect the power supply to the heater 5 2 Replacing the Element The heater element must be replaced every three to four years Warning Like the initial element installation this task should only be carried out by a qualified electrician 1 Switch off the heater and disconnect its power suppl...

Page 15: ... of its product life Failure to do so may incur penalties in accordance with waste disposal laws The appropriate collection and the subsequent recycling processing and environmentally approved disposal of waste equipment avoids unnecessary damage to the environment as well as related health risks Contact your local waste disposal service or the supplier for further information on waste collection ...

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