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150 T / 150 W 

Ultima modifica/ Last Modify: 18/03/2008  Rev0                                                                                                 pagina 12 di 17 

PROBLEM 

CASE 

SOLUTION 

The machine does not 
strike in HF mode. 

 

The front panel could be damaged. 

 

 

The HF board could be damaged. 

 

HF board cable could be damaged or 
disconnected. 

!

Replace the front panel board; first verify 
that the spare part has the right software.  

!

The HF board must be replaced. 

!

Connect the cables or, if damaged, replace 
them (picture 8). 

Gas does not come out 
from solenoid valve. 

 

Excessive gas pressure. 

 
 
 
 

 

Damage solenoid valve wiring. 

 
 
 
 
 
 

 

The solenoid valve control relay on the 
front panel is damaged. 

 

Feeding is missing. 

 

 

Solenoid valve is damaged. 

!

Remove the gas connection. Carry out a 
gas test on the front panel in the TIG pro-
cedure and check opening of the solenoid 
valve. Reduce gas pressure. Restore con-
nections and carry out a gas test.  

!

Switch off the machine and disconnect the 
plug: 

 

Check the continuity of the solenoid 
valve cable .If there’s no continuity, try 
to repair the damaged cables; 

 

Check that the connectors are correctly 
inserted (picture 8). 

!

The front panel must be replaced. 

 

!

The HF board could be damaged, in that 
case it must be replaced. 

!

Should the operations carried out not have 
a positive outcome, replace the solenoid 
valve. 

The torch button

 

does-

n’t work. 

 

The Torch could be damaged. 

 

There is no continuity between the 
amphenol connector and the front panel.  

 

The  front  panel  or  the  HF  board  are 
damaged. 

!

The Torch must be replaced. 

!

Single out the interruption and replace the 
wiring. 

 

!

The damaged boards must be replaced. 

The machine always 
welds at maximum cur-
rent.  

 
 

 

The Torch could be damaged. 

 

The Front Panel could be damaged. 

 

The Power Board could be damaged. 

 

The shunt wires could be damaged or 
not correctly inserted. 

Switch off the machine and disconnect the 
plug: 

!

Replace the Torch; 

!

Replace the Front Panel; 

!

Replace the Power Board; 

!

Connect the shunt wires or if damaged, 
replace them. 

Gas comes out  but the 
machine doesn’t weld. 

Pre-gas settings are not correct. 

!

Regulate pre-gas settings. 

 

The machine can’t stop  
welding or the welding 
current is not the one 
set.

 

The slope up and slope down are not cor-
rectly set. 

!

Regulate in the correct way the slopes. 

 

!

Otherwise, reset the parameters and reset 
the machine (picture 8). 

Summary of Contents for 150 TIG HF

Page 1: ...ezpe nost je nutn pose kat se sund n m krytu ze stroje po odpojen ze s t po dobu minim ln 5 minut kdy klesne nap t na kondenz torech na hodnotu pod 36 V NOTE Only trained personnel are permitted to wo...

Page 2: ...MG014 2 SERVISN MANU L SERVICE MANUAL ALFIN 150 TIG HF page 2 ALFA IN a s SERVISN TECHNICK DOKUMENTACE...

Page 3: ...MG014 2 SERVISN MANU L SERVICE MANUAL ALFIN 150 TIG HF page 3 ALFA IN a s SERVISN TECHNICK DOKUMENTACE 3 N HRADN D LY SPARE PARTS...

Page 4: ...TOPE DIODE 1 15 040 001 0002 chr ni hl vyp TWO POLE SWITCH 1 16 040 003 1080 termostat THERMAL CUT OUT 1 17 042 003 0001 trafo PLANAR TRANSFORMER 1 18 045 000 0001 v vodka 1 CABLE GRIP 1 1 19 045 000...

Page 5: ...E MANUAL ALFIN 150 TIG HF page 5 ALFA IN a s SERVISN TECHNICK DOKUMENTACE 35 021 004 3360 konektor ovl ho ku TORCH CONNECTOR 1 36 046 004 0003 izol tor pod HF PCB HF BOARD INSULATION 1 4 KONTROLA SILO...

Page 6: ...ce 3 dr ty bo n ku pozice 1 4 Zkontrolujte spojen kontakt tepeln ochrany pomoc testeru diod teplota chladi e nesm b t vy ne 40 C Zkontrolujte spojen mezi obj mkou a erven m dr tem Zkontrolujte pr chod...

Page 7: ...sleduj c tabulky testerem diod erven ern hodnota S G 0 28 G S 0 6 Hodnoty jsou orienta n Nam te li zkrat nebo rozpojen obvod OL je nutn PCB vym nit Varistor je bl zko vstupu nap jec ho nap t na silov...

Page 8: ...a s SERVISN TECHNICK DOKUMENTACE Pro kontrolu tranzistor zm te podle n sleduj c tabulky testerem diod erven ern hodnota G D 0 5 D S OL G S 0 6 Hodnoty jsou orienta n Nam te li zkrat nebo rozpojen obvo...

Page 9: ...switch is activated and the machine does not go on Damaged power supply cable with short circuited wires Inverter is damaged Switch off the machine and disconnect the plug Make sure that there are no...

Page 10: ...Switch off the machine and disconnect the plug Make sure that the wiring contact is cor rectly inserted in the connector Check for continuity between the out put outlets and that the 6 path connector...

Page 11: ...e correctly inserted picture 8 The front panel must be replaced The HF board could be damaged in that case it must be replaced Should the operations carried out not have a positive outcome replace the...

Page 12: ...uity of contact of the thermal protection de vice with the diode tester with the heat sink tool temperature less than 40 C Check the continuity between socket and the shunt socket and the output volta...

Page 13: ...rcuit on one of these measurements or an OL instead of a numeric value the power board must be replaced The varistor is a blue disc near the ground wire of the power board This device is for protectin...

Page 14: ...er supply unit carry the following measurements with a diode tester Should there be a short circuit on one of these measurements or an OL instead of a numeric value the power board must be replaced Te...

Page 15: ...he Front Panel and the HF board is whole and well inserted for HF transformer and Solenoid Valve problem Check that the ampenol wiring are intact and well inserted In order to reset the parameters swi...

Page 16: ...MG014 2 SERVISN MANU L SERVICE MANUAL ALFIN 150 TIG HF Vypracoval Worked out DJ 15 4 2010 P ezkoumal Inspected DJ 15 4 2010 Schv lil Approved VS 15 4 2010...

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