7.2 Maintenance schedule
Follow this maintenance schedule to secure performance, safety and durability
of the system and its components. The schedule is sorted per component. The
table refers to instructions usable when performing the respective action.
Component
Action
Time interval
Instructions
Notes
General
Testrun the system:
Run a ballast
and/or deballast
process. Follow up
with a CIP process.
Note
: If system is
used, but certain
valves are not
used, for example
V212–31, those
should be opened
and closed
manually. For relief
valves, see
Calibration
schedule.
Once a month.
See
on
page 39
Manual operation
of valves: See
on page
311.
If the system, for some
reason, is not operated by
normal ballast operations, it
needs to be run to verify
that it is in good condition.
This will also exercise the
valves, actuators and other
components to keep them in
good condition.
Inspect for
corrosion and
erosion damage.
Once a year.
Calibration of
sensors
According to
on page
282.
See
282.
Electrical
cabinet
Check air filter.
Every six month.
Upper filter:
Change filter mat
when dirty.
Lower filter: Wash
with hot water and
degreasing liquid
when dirty.
Filters:
9017400 02
.
UV reactor
Outer inspection of
seals for leakage.
Once a year.
See Spare parts catalogue
for service kit.
Check UV lamps
for leakage.
Once a year.
See
on
page 293.
See Spare parts catalogue
for service kit.
Replacement of UV
lamps.
Recommended to
change all lamps
after 3000 hours of
operation
See
on page 291.
See
Recommended spare
parts on board
for spare
part number.
Replacement of UV
sensor (QT201–50)
IMO requirement:
Every second year.
EPA requirement:
Every year.
9001357 01
Check relief valve
RV201–23.
Once a year.
Dismount the valve
and make sure you
can blow air
through it from the
inside out.
200000695-1-EN-GB
280
7 Service manual
EN
Summary of Contents for PureBallast 135 Compact USCG
Page 2: ......
Page 13: ......
Page 14: ...1 Safety 200000695 1 EN GB 9 EN Safety ...
Page 20: ...2 System description 200000695 1 EN GB 15 EN ...
Page 43: ...200000695 1 EN GB 38 2 System description EN ...
Page 44: ...3 Operating instructions and control system description 200000695 1 EN GB 39 EN ...
Page 75: ...200000695 1 EN GB 70 3 Operating instructions and control system description EN ...
Page 121: ...200000695 1 EN GB 116 3 Operating instructions and control system description EN ...
Page 122: ...4 Parameters 200000695 1 EN GB 117 EN ...
Page 140: ...5 Alarms and faultfinding 200000695 1 EN GB 135 EN ...
Page 170: ...6 Technical data and drawings 200000695 1 EN GB 165 EN ...
Page 175: ...6 4 1 Graphic symbols used in drawings 200000695 1 EN GB 170 6 Technical data and drawings EN ...
Page 179: ...6 4 2 3 Connection list 200000695 1 EN GB 174 6 Technical data and drawings EN ...
Page 180: ...200000695 1 EN GB 175 Technical data and drawings 6 EN ...
Page 181: ...200000695 1 EN GB 176 6 Technical data and drawings EN ...
Page 184: ...6 4 2 5 Instrument air distribution 200000695 1 EN GB 179 Technical data and drawings 6 EN ...
Page 188: ...200000695 1 EN GB 183 Technical data and drawings 6 EN ...
Page 192: ...6 4 3 3 Electrical cabinet 200000695 1 EN GB 187 Technical data and drawings 6 EN ...
Page 194: ...6 4 3 5 Valve V212 31 optional 200000695 1 EN GB 189 Technical data and drawings 6 EN ...
Page 198: ...200000695 1 EN GB 193 Technical data and drawings 6 EN ...
Page 199: ...200000695 1 EN GB 194 6 Technical data and drawings EN ...
Page 200: ...6 4 3 9 Remote control panel optional 200000695 1 EN GB 195 Technical data and drawings 6 EN ...
Page 201: ...200000695 1 EN GB 196 6 Technical data and drawings EN ...
Page 202: ...6 4 3 10 Air preparation unit optional 200000695 1 EN GB 197 Technical data and drawings 6 EN ...
Page 203: ...6 4 3 11 Transformer optional 200000695 1 EN GB 198 6 Technical data and drawings EN ...
Page 262: ...200000695 1 EN GB 257 Technical data and drawings 6 EN ...
Page 263: ...200000695 1 EN GB 258 6 Technical data and drawings EN ...
Page 264: ...200000695 1 EN GB 259 Technical data and drawings 6 EN ...
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Page 267: ...200000695 1 EN GB 262 6 Technical data and drawings EN ...
Page 268: ...200000695 1 EN GB 263 Technical data and drawings 6 EN ...
Page 269: ...200000695 1 EN GB 264 6 Technical data and drawings EN ...
Page 270: ...6 4 5 2 Safety data sheet UV lamp 200000695 1 EN GB 265 Technical data and drawings 6 EN ...
Page 271: ...200000695 1 EN GB 266 6 Technical data and drawings EN ...
Page 272: ...200000695 1 EN GB 267 Technical data and drawings 6 EN ...
Page 273: ...200000695 1 EN GB 268 6 Technical data and drawings EN ...
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Page 281: ...200000695 1 EN GB 276 6 Technical data and drawings EN ...
Page 282: ...7 Service manual 200000695 1 EN GB 277 EN ...
Page 343: ...4 ...
Page 346: ...2 Electrical cabinet 2921A Book No 7 ...
Page 348: ...2 1 Electrical cabinet subas 2 Electrical cabinet 2922A Book No 9 ...
Page 350: ...2 1 Electrical cabinet subas 2 Electrical cabinet 2950A Book No 11 ...
Page 352: ...2 1 Electrical cabinet subas 2 Electrical cabinet 2951A Book No 13 ...
Page 354: ...2 1 Electrical cabinet subas 2 Electrical cabinet 2953A Book No 15 ...
Page 356: ...2 1 Electrical cabinet subas 2 Electrical cabinet 2954A Book No 17 ...
Page 358: ...2 1 Electrical cabinet subas 2 Electrical cabinet 2955A Book No 19 ...
Page 360: ...2 1 Electrical cabinet subas 2 Electrical cabinet 2692A Book No 21 ...
Page 362: ...2 1 Electrical cabinet subas 2 Electrical cabinet 2956A Book No 23 ...
Page 364: ...2 1 Electrical cabinet subas 2 Electrical cabinet 2958A Book No 25 ...
Page 366: ...2 Module 85 2923A Book No 7 ...
Page 368: ...2 Module 85 2923A Book No 9 ...
Page 370: ...2 1 Sub module small 2 Module 85 3136A ...
Page 372: ...2 1 Sub module small 2 Module 85 2960A ...
Page 374: ...2 1 Sub module small 2 Module 85 2962A ...
Page 376: ...2 1 Sub module small 2 Module 85 3026A ...
Page 378: ...2 1 Sub module small 2 Module 85 3035A ...
Page 380: ...2 1 Sub module small 2 Module 85 3025A ...
Page 382: ...2 1 Sub module small 2 Module 85 2961A ...
Page 384: ...2 2 Pump P320 1 and P321 5 2 Module 85 2606A ...
Page 386: ...2 3 Valve block 2 Module 85 2959A 7 ...
Page 388: ...2 4 Filter regulator 2 Module 85 3091A4 49 ...
Page 390: ...2 5 Junction box 2 Module 85 2957A 51 ...
Page 392: ...2 6 Cable set 2 Module 85 2377A 53 ...
Page 394: ...2 7 Lamp cable set 2 Module 85 2377A 55 ...
Page 396: ...4 Cable set 2377A Book No 9038941 02 Rev 1 57 ...
Page 398: ...5 Valve V212 31 optional 2716A Book No 9038941 02 Rev 1 59 ...
Page 400: ...6 Sampling device EN optional 2780A Book No 9038941 02 Rev 1 61 ...
Page 402: ...7 Remote control panel optional 2875A Book No 9038941 02 Rev 1 63 ...
Page 404: ...7 1 Cover 7 Remote control panel optional 2883A Book No 9038941 02 Rev 1 65 ...
Page 405: ...PureBallast 3 1 85 Compact 8 Extended options SPC 66 Book No 9038941 02 Rev 1 ...
Page 406: ...8 Extended options SPC 2377A Book No 9038941 02 Rev 1 67 ...
Page 408: ...8 1 Transformer optional 8 Extended options SPC 3084A Book No 9038941 02 Rev 1 69 ...