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Alfa Laval IsoMix External Drive, Instruction Manual

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Alfa Laval IsoMix External Drive Instruction Manual Download Page 33

8 Parts lists and drawings, service kits and tools

Alfa Laval IsoMix External Drive (IMXD) without middle section
Drawing (item number 9690012101…02)

Part list (item number 9690012101)

Pos.

Qty.

Denomination

Item no.

Material

Remark

1

1

Hub

9690013301

AISI 316L

Spare part

2

1

O-ring

9690003801

EPDM

Wear part

3

1

Hub nut

9690000702

SAF 2205

Wear part

4

2

Ball retainer w. balls

TE20G318

PFA/AISI 316

Wear part

5

2

Ball race

9690001101

SAF 2205

Wear part

6

1

Body

9690000501

AISI 316L

Spare part

7-9

1

Drive shaft – spray part – 0.7 m

9690012001

AISI 316L

Spare part

10

3

Screw f. body

TE20J550

1.4462

Spare part

11

1

Stem

9690013201

AISI 316L

Spare part

12

1

Stem nut

9690001302

SAF 2205

Wear part

13

1

O-ring

9690020601

FKM

Wear part

14

1

O-ring

9690005602

FEP/Sil

Wear part

15

6

Seal ring

TE20J509

PEEK

Wear part

16

1

Downpipe – spay part – 0.7 m

9690013501

AISI 316L

Spare part

17

1

O-ring

9690018801

EPDM

Wear part

18

1

Seal

9690018901

PTFE

Wear part

19

1

Valve section DN80

9690012301

AISI 316L

Spare part

20

1

O-ring

9690014701

EPDM

Wear part

21

1

Drive shaft – lower part

9690015301

AISI 316L

Spare part

22

2

Flange seal DN125

9612402608

EPDM

Wear part

23

1

Stub flange w. DN125 flange

9690016301

AISI 316L

Spare part

24

1

Clamp DN100-150 Unique

9613018002

AISI 304

Spare part

25

1

DN125 valve w. DN125 flange

9690016401

AISI 316L

Spare part

26

1

Clamp DN125-150 Mixproof

9613018102

AISI 304

Spare part

27

1

O-ring

9611993644

EPDM

Wear part

28

1

Flange w/o groove DN125

9612492908

1.4404

Spare part

29

8

Screws and nut M10x40

9612499303

AISI 304

Spare part

30

1

O-ring

9611993640

EPDM

Wear part

31

8

Screws and nut M8x30

9612499302

AISI 304

Spare part

32

1

Flange w/o groove DN80

9612492906

1.4404

Spare part

33

1

Flange seal DN80

9612402606

EPDM

Wear part

34

1

Lantern

9690015401

AISI 316L

Spare part

35

5

Screw M10x30

9690016201

A4

Spare part

36

4

Washer

TE51B054

A4

Spare part

37

1

Gearmotor flange

9690015801

AISI 316L

Spare part

38

1

Parallel key

9690012501

1.4571

Spare part

39

1

Washer – marked w. rotation

9690019901

A4

Spare part

40

1

Gear motor

9690016701

Spare part

41

1

Clamp DN80 Unique

9612939306

AISI 304

Spare part

42

1

O-ring

9611994294

EPDM

Wear part

43

1

Drive shaft - motor

9690017401

AISI 316L/SAF 2205

Spare part

44

1

Pin

TE52C232

A4

Spare part

45

2

Pin

TE2601000350

A2

Spare part

46

1

Trap

TE2604026690

AISI 304

Spare part

47

2

O-ring

TE2601000287

FPM

Wear part

48

1

Retainer ring

TE2604037030

AISI 304

Spare part

49

4

Screw M5x6

TE2601000031

A2

Spare part

50-55

1

Shaft seal comp.

TE2608041570

Wear part

58

2

Nozzle Ø12

TE50C512

AISI 316L

Spare part

58

2

Nozzle Ø13

TE50C513

AISI 316L

Spare part

58

2

Nozzle Ø14

TE50C514

AISI 316L

Spare part

58

2

Nozzle Ø15

TE50C515

AISI 316L

Spare part

58

2

Nozzle Ø17

TE50C517

AISI 316L

Spare part

58

2

Nozzle Ø19

TE50C519

AISI 316L

Spare part

58

2

Nozzle Ø21

TE50C521

AISI 316L

Spare part

33

Summary of Contents for IsoMix External Drive

Page 1: ...100000727 EN1 2018 11 Original manual Instruction Manual Alfa Laval IsoMix External Drive IMXD...

Page 2: ......

Page 3: ...limitations for use of IMXD in dry hopping 21 5 3 Inspection 21 5 4 Troubleshooting 22 5 5 Cleaning 23 6 Maintenance 24 6 1 General maintenance 24 6 2 Disassembly into major parts 25 6 3 Replace drive...

Page 4: ...soMix External Drive IMXD Type From serial number 2018 0001 to 2030 99999 is in conformity with the following directives Machinery Directive 2006 42 EC FDA 21CFR 177 Regulation EC 1935 2004 The person...

Page 5: ...followed to avoid severe personal injury CAUTION Indicates that special procedures must be followed to avoid damage to the machine NOTE Indicates important information to simplify or clarify procedure...

Page 6: ...he machine with a differential pressure of at least 1 bar Always handle lye and acid with great care The machine is intended for use inside a tank only As peak velocity of main jets reaches 40 m sec T...

Page 7: ...ns chapter 2 Safety page 5 and chapter 4 Installation page 8 and take all necessary precautions according to your application and local regulations NOTE The illustrations and specifications contained...

Page 8: ...emptying of the tank For the dry hopping process this configuration enables the mixer to maintain the hops in homogeneous suspension during transfer from the tank to downstream centrifugation thereby...

Page 9: ...04 4306 0005 4306 0006 4306 0007 4306 0008 1 2 3 4 5 6 Spray section Drive shaft Valve body Valve section Drive unit Middle section Only for item 9690012103 and 9690012104 Step 3 Inspect machine parts...

Page 10: ...handling heavy parts of the machine Never connect to power during installation Always have the machine connected to power supply by authorized personnel For more information on the gear motor go to ch...

Page 11: ...oove DN125 not part of the machine onto the swing cone This is the process connection between the IMXD and the tank 4306 0010 1 2 3 1 Tank 2 Swing cone 3 Flange w o groove DN125 9612492908 Step 2 1 Un...

Page 12: ...e of min 50 Nm 4306 0011 Step 4 Lift spray section into the open swing cone and lower the spray section through the opening of the flange on the swing cone The spray section is larger than the flange...

Page 13: ...stub flange w DN125 flange 23 up to the counter flange attached to the swing cone 4 Attach the flange of the to the counter flange using 8xM10x40 screws and matching nuts not part of the machine AL it...

Page 14: ...middle section Step 6 1 Mount O ring 20 into the groove at the end of the drive shaft 21 2 Lightly grease the thread NB Use food compliant lubricant 3 Carefully screw the drive shaft 21 onto the drive...

Page 15: ...DM O ring 17 and Teflon gasket 18 at the end of the DN80 valve section 19 2 Slide the DN80 valve section 19 carefully over the drive shaft 21 and bring the threaded coupling ends of the DN 80 valve se...

Page 16: ...Step 8 1 Carefully lift the DN80 valve section 19 so the bonnet of the DN80 valve section 19 slides into the DN125 valve body 25 Secure with clamp ring 26 NB Before fastening the clamp ensure correct...

Page 17: ...he two drive shafts 21 and 43 meet turn the drive section until the two drive shafts slide together can be seen through the side port of the DN80 valve section 19 3 Slide the bonnet of the drive secti...

Page 18: ...11 Attach electrical motor to frequency converter see chapter 9 3 Drive unit instructions for connection of cables to the electrical motor NOTE If an alternative frequency converter is used the ramp u...

Page 19: ...ion of a service switch at the machine to secure the personnel during service work We recommend connecting the PTC thermistor to the Frequency converter Perform a visual inspection of the direction of...

Page 20: ...rmation All position numbers and item numbers refer to the drawings shown and specified in chapter 8 1 IMXD without middle section and 8 2 IMXD with middle section Rotation of machine must always be c...

Page 21: ...f the tank capacity IMXD circulation shall be initiated before hop dosing begins For pre slurried hop dosing solids content in the slurry should not exceed 10 and slurry addition rate to the IMXD shou...

Page 22: ...ial build up on stem hub and inside nut Clean ball races and ball retainer w balls Reassemble machine Mixer section Mechanical defects Hold body so stem part is downward and rotate to check that bevel...

Page 23: ...aces in contact with product are totally clean so product is not contaminated and that the machine itself is not exposed to corrosion Pay special attention to Surfaces around sealing and bushings Surf...

Page 24: ...ter 4 Installation Always disconnect the power supply when servicing the machine Always use proper tools Always replace worn sealing elements before reassembling Follow the dismantling and assembly in...

Page 25: ...e drive section 2 Lower the drive section including lantern 34 from the DN 80 valve section 19 4306 0018 1 Drive section Step 2 1 Dismantle the IMXD at flange Clamp 26 between the DN80 valve section 1...

Page 26: ...3 1 Unscrew the lower drive shaft 21 from the upper drive shaft 9 shaft using NV17 fork key 4306 0025 4306 0026 NOTE If middle section is used repeat step 2 and 3 to remove the middle section up pipe...

Page 27: ...e bolt 35 and washer w arrow 39 2 Unscrew the four bolts 35 and remove the washers 36 3 WARNING Heavy Drive unit weighs approx 20 kg and is unsupported when the four bolts 36 have been unscrewed 4306...

Page 28: ...se detergent Subsequent to seal replacement ensure that all seal faces are totally clean using alcohol Step 1 1 Dismantle IMXD at flange Clamp 41 between the DN80 valve section 19 and the drive sectio...

Page 29: ...e drive shaft 43 out of the lantern 34 Step 5 Remove the rotary seal part 54 and O ring 55 from the drive shaft 43 TD605 122 Step 6 Remove stationary seal part 53 and o ring 52 from lantern 34 4306 00...

Page 30: ...race 5 from stem 11 using pin punch to pry is loose D Replace ball race 5 on stem 11 using support ring press together in bench vise Step 5 1 Loosen the 3 screws 10 attaching the clutch and drive sha...

Page 31: ...EN 1 4404 PTFE Silicon carbide Carbon graphite and EPDM Flow rate data Product contact Stainless steel AISI 316 316L SAF 2205 PFA HP EPDM Silicon carbide Carbon graphite Non product contact Stainless...

Page 32: ...s and drawings service kits and tools Alfa Laval IsoMix External Drive IMXD without middle section Drawing item number 9690012101 02 8 1 IMXD without middle section Drawing item number 9690012101 02 4...

Page 33: ...6L Spare part 26 1 Clamp DN125 150 Mixproof 9613018102 AISI 304 Spare part 27 1 O ring 9611993644 EPDM Wear part 28 1 Flange w o groove DN125 9612492908 1 4404 Spare part 29 8 Screws and nut M10x40 96...

Page 34: ...8 Parts lists and drawings service kits and tools Alfa Laval IsoMix External Drive IMXD without middle section Drawing item number 9690012101 02 Drawing item number 9690012101 02 4306 0032 34...

Page 35: ...6L Spare part 26 1 Clamp DN125 150 Mixproof 9613018102 AISI 304 Spare part 27 1 O ring 9611993644 EPDM Wear part 28 1 Flange w o groove DN125 9612492908 1 4404 Spare part 29 8 Screws and nut M10x40 96...

Page 36: ...and drawings service kits and tools Alfa Laval IsoMix External Drive IMXD with middle section Drawing item number 9690012103 04 8 2 IMXD with middle section Drawing item number 9690012103 04 4306 0032...

Page 37: ...04 Spare part 27 1 O ring 9611993644 EPDM Wear part 28 1 Flange w o groove DN125 9612492908 1 4404 Spare part 29 8 Screws and nut M10x40 9612499303 AISI 304 Spare part 30 1 O ring 9611993640 EPDM Wear...

Page 38: ...8 Parts lists and drawings service kits and tools Alfa Laval IsoMix External Drive IMXD with middle section Drawing item number 9690012103 04 Drawing item number 9690012103 04 4306 0032 4306 0033 38...

Page 39: ...04 Spare part 27 1 O ring 9611993644 EPDM Wear part 28 1 Flange w o groove DN125 9612492908 1 4404 Spare part 29 8 Screws and nut M10x40 9612499303 AISI 304 Spare part 30 1 O ring 9611993640 EPDM Wear...

Page 40: ...E50C513 13 58 2 TE50C514 14 58 2 TE50C515 15 58 2 TE50C517 17 58 2 TE50C519 19 58 2 TE50C521 21 8 5 IMXD Gear motor Part list item no 9690016701 Gear motor specification Type Double helical gear unit...

Page 41: ...30 1 O ring 9611993640 EPDM 20 2 O ring 9690014701 EPDM 47 2 O ring TE2601000287 FPM Service kit Item number 9690019702 Pos Qty Denomination Item no Material 4 2 Ball retainer w balls TE20G318 PFA AIS...

Page 42: ...ol Parts List Item number 9690020501 Qty x item no Denomination 1 x 9690007801 Ball race tool 1 x 9690007901 Nut tool 2 x 9690020401 Strap wrench 2 5 5 2 x TE81B108 Fork key NV17 1 x TE81B157 NV8 sock...

Page 43: ...9 Appendix 9 1 Declaration of Compliance 43...

Page 44: ...9 Appendix 9 2 Drive unit lubrication 44...

Page 45: ...9 Appendix 45...

Page 46: ...9 Appendix 46...

Page 47: ...9 Appendix 47...

Page 48: ...9 Appendix 48...

Page 49: ...the gear part please find the drive unit instruction manual at link below https www nord com cms en documentation manuals details_1139 detail_42075 jsp 9 4 Frequency converter instructions The frequen...

Page 50: ...s the responsibility of the user of this document to comply with all applicable intellectual property laws Without limiting any rights related to this document no part of this document may be copied r...

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