Alfa Laval ALTB-SB-30 Instruction Manual Download

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ESE03057-EN5

2018-08

Original manual

Instruction Manual

ALTB-SB-30

Summary of Contents for ALTB-SB-30

Page 1: ...ESE03057 EN5 2018 08 Original manual Instruction Manual ALTB SB 30...

Page 2: ......

Page 3: ...ycling information 25 4 Operation 26 4 1 Operation 26 4 2 Inspection 26 4 3 Troubleshooting 26 4 4 Cleaning 27 5 Maintenance 28 5 1 General Maintenance 28 5 2 Disassembling of agitator 28 5 3 Replacem...

Page 4: ...th the following directives with amendments Machinery Directive 2006 42 EC FDA 21CFR 177 Regulation EC 1935 2004 The person authorised to compile the technical file is the signer of this document Glob...

Page 5: ...lowed to avoid serious personal injury CAUTION Indicates that special procedures must be followed to avoid damage to the agitator NOTE Indicates important information to simplify or clarify procedures...

Page 6: ...e lye and acid with great care Always rinse well with clean water after cleaning Never run the agitator for a longer time seconds without product water or cleaning liquid in the tank 2 4 3 Maintenance...

Page 7: ...one shipment Agitators can be delivered as one of the following 1 Agitator parts and instruction manual required for tank builder to install shafts and propellers 2 Agitator parts and instruction manu...

Page 8: ...ding installation guidelines and drawings ensuring that the installation is carried out safe for personnel and property 3 3 Installation with cutting machining and welding required 3 3 1 Requirement f...

Page 9: ...arts can be assembled outside the tank and lowered into the tank assembled All threads must be greased to ensure not to damage the threads C According to the order specific drawing Agitator with Tank...

Page 10: ...gitator drawing example are to be found in 8 2 page 48 The Screw pos 90 is tightened not more than sufficient to fasten the shafts in vertical position C When the agitator shaft is in correct position...

Page 11: ...ket 5 mm Thickness of Top Plate 20 mm X1 5 20 25 m if an O ring is used as gasket the Thickness of Gasket 0 E The Agitator Shaft is delivered longer than needed and should be shortened to no more than...

Page 12: ...Check the direction of rotation before operation 3 4 Installation assembling 3 4 1 Mounting of O Rings in general A Apply some food approved grease to the O ring Figure 6 Greasing O ring B Press the O...

Page 13: ...tom Console pos 32 into the Bottom Console pos 74 B Clean all shaft propeller and Guide Spindel pos 9 threads for grease C Assemble the shaft and propeller unit inside the tank with gaskets o rings an...

Page 14: ...vironment Check the direction of rotation before operation Step 6 3 4 3 See illustrations 7 1 7 2 and 7 5 3 A Mount the Gasket pos 101 and the Top Flange pos 100 tight with a couple of screws B Insert...

Page 15: ...ure the motor corresponds to the environment Check the direction of rotation before operation Step 7 3 4 4 See illustrations 7 1 7 2 and 7 5 3 A Press in the two Guide Pin pos 14 into the Console For...

Page 16: ...of rotation before operation Step 8 3 4 5 See illustrations 7 1 7 2 and 7 5 3 A Apply some food approved grease to the shaft and to the inside of the rotating part of the Single Mechanical Seal pos 29...

Page 17: ...stening Make sure the motor corresponds to the environment Check the direction of rotation before operation A Tool Top Guide pos 82 can also be used to press the rotating part of the seal pos 29 along...

Page 18: ...Step 9 3 4 6 See illustrations 7 1 7 2 and 7 5 3 A Press in the O ring pos 38 into pos 6 B Apply some food approved grease to the O ring mounted on the stationary part of the seal pos 29 Figure 11 O r...

Page 19: ...ation E Mount the Gasket Support pos 11 into the Intermedia coupling pos 6 use some food approved grease to glue it in Figure 13 Gasket support Figure 12 Gasket support in place F Ensure that the two...

Page 20: ...Remove the PTFE sliding part of the rotating part of the seal and slide the rotating part of pos 29 along the shaft until circlip pos 15 D Mount again the PTFE sliding part of the rotating part of th...

Page 21: ...1 3 4 8 See illustrations 7 1 and 7 5 3 A Figure 14 shows configuration with aeration the configuration without aeration is without part with pos 10 B Position the flange pos 5 in a way that still ena...

Page 22: ...n of rotation before operation Step 12 3 4 9 See illustrations 7 1 and 7 5 3 A Using the appropriate screws and Loctite the four washers pos 17 and four nuts pos 16 are sequentially tightened to about...

Page 23: ...r pos 22 consists of two parts attached to each other with some silicone as shown on the picture It is important that the parts are positioned as shown G The bushing that follows the gear motor seen o...

Page 24: ...to the environment Check the direction of rotation before operation K Use of gear motor covers is not permitted due to risk of reduced cooling on motor L Verify that the distance between Bearing for...

Page 25: ...with a start ramp up time of 2 7 5 sec We recommend installation of a service switch at the agitator to secure the personnel during service work Perform a visual inspection of the direction of rotatio...

Page 26: ...ion Interval Gear motor Clean surfaces to avoid overheating Check for oil leakages Monthly Monthly Sealing Verify that the seals are not leaking Monthly Bottom console bearing Check for wear radial mo...

Page 27: ...er sterilization Maximum operational temperature when the agitator is NOT activated is 125 C applies for e g steam sterilization Ensure that all surfaces in contact with product are totally clean so p...

Page 28: ...ls Always replace worn sealing elements before reassembling Follow the dismantling and assembly instructions to the letter All scrap must be stored disposed of in accordance with current rules and dir...

Page 29: ...r confirmation delivery note Data to be found in 7 Parts list Service kits Gear Motor Variants CIP Temperature 90 C recommended about 65 C Pressure 2 bar 2 bar above tank pressure With aeration 3 3 5...

Page 30: ...7 Parts list Service Kits Ensure totally clean surfaces during mounting Always use original Alfa Laval parts 7 1 ALTB SB AE with aeration 7 1 1 Drawing item number 9614322101 30...

Page 31: ...13504 96143135 Guide Pin A2 13 2 9614313503 96143135 Guide Pin A2 14 2 9614313501 96143135 Guide Pin A2 15 1 TE2601000199 None Circlip outer A2 16 4 TE2601000058 None Cap nut A2 17 4 TE2601000348 None...

Page 32: ...7 Parts list Service Kits Ensure totally clean surfaces during mounting Always use original Alfa Laval parts 7 2 ALTB SB without aeration 7 2 1 Drawing item number 9614322201 32...

Page 33: ...support 1 4404 12 2 9614313504 96143135 Guide Pin A2 13 0 14 2 9614313501 96143135 Guide Pin A2 15 0 16 4 TE2601000058 None Cap nut A2 17 4 TE2601000348 None Washer A2 18 4 TE2601000630 None Screw A2...

Page 34: ...l Total weight kg 70 3 See table on drawing 96143109 Adjustable leg for bottom console 1 4404 71 1 See table on drawing 96143204 Agitator shaft Welded See assembly 72 1 See table on drawing 96143199 P...

Page 35: ...awing number 9614324109 Item No Drawing No Y Weight kg 9614310901 96143109 90 0 0 3 9614310902 96143109 87 5 0 3 9614310903 96143109 85 0 0 3 9614310904 96143109 82 5 0 3 9614310905 96143109 80 0 0 3...

Page 36: ...0402 96143204 900 7 9614320403 96143204 1000 7 9614320404 96143204 1100 8 9614320405 96143204 1200 9 9614320406 96143204 1300 9 9614320407 96143204 1400 10 9614320408 96143204 1500 10 9614320409 96143...

Page 37: ...per Variants Drawing number 96143199 Item No Drawing No Propeller mm Weight kg 9614319901 96143199 614 11 9614319902 96143199 664 11 9614319903 96143199 713 12 9614319904 96143199 763 12 9614319905 96...

Page 38: ...ottom Variants Drawing number 96143202 Item No Drawing No Propeller mm Weight kg 9614320201 96143202 594 10 9614320202 96143202 644 10 9614320203 96143202 693 11 9614320204 96143202 743 11 9614320205...

Page 39: ...614310614 96143106 600 600 300 7 9614310655 96143106 200 200 800 6 9614310615 96143106 700 700 300 8 9614310656 96143106 300 300 800 7 9614310616 96143106 800 800 300 9 9614310657 96143106 400 400 800...

Page 40: ...00 900 500 11 9614310676 96143106 500 500 1000 9 9614310636 96143106 1000 1000 500 11 9614310677 96143106 600 600 1000 10 9614310637 96143106 200 200 600 5 9614310678 96143106 700 700 1000 11 96143106...

Page 41: ...number 96143208 Item No Drawing No L mm Weight kg 9614320801 96143208 1200 8 9614320802 96143208 1400 9 9614320803 96143208 1600 11 9614320804 96143208 1800 12 9614320805 96143208 2000 13 9614320806...

Page 42: ...Hz IE2 US MX Other 9614323308 50 3x220 380 440V 5 60 Hz IE2 BR 9614323309 53 3x332 575V 10 60 Hz IE2 CA Other 9614323310 55 3x220 380 440V 5 60 Hz IE2 KR Gear motor specification Type High efficient...

Page 43: ...ool Parts List Item number 9614311501 Pos Qty Item No Drawing No Denomination Material 80 1 9614312401 96143124 Tool Guide plate Aluminium 6061 Alloy 81 1 9614312201 96143122 Tool Top Guide type 20 Al...

Page 44: ...position numbers are according to drawings and BOM s 7 1 7 2 7 3 and 7 4 7 5 1 Shaft Propeller and Bottom Console in tank 1 Marking line 2 Cutting line 3 Welding of coupling onto shaft X1 Thickness of...

Page 45: ...5 3 Complete Agitator in tank X1 Thickness of Gasket Thickness of Top Plate if gasket is an O ring then Thickness of Gasket 0 7 5 4 Complete Agitator in Tank Parts List Pos Qty Item No Drawing No Den...

Page 46: ...7 Parts list Service Kits Ensure totally clean surfaces during mounting Always use original Alfa Laval parts 46...

Page 47: ...pean Parliament and of the Council of 27 October 2004 on Materials and articles intended to come into contact with food regarding traceability Compliance for the U S Food Drug Administration CFR 21 17...

Page 48: ...pendix Ensure totally clean surfaces during mounting Always use original Alfa Laval parts 8 2 Order specific Tank With Agitator drawing example Offset of agitator 175 mm Height of Bottom Console 450mm...

Page 49: ...8 Appendix Ensure totally clean surfaces during mounting Always use original Alfa Laval parts 8 3 WPS 49...

Page 50: ...ensure that the service life calculated for the lubricated components is achieved The oils high micropitting resistance offers sufficient protection to gears that are subject to high loads and would n...

Page 51: ...mend to use seals made of 75 FKM 585 It should be noted that elastomers from one or several manufacturers can behave differently When applying Kl bersynth UH1 6 oils we recommend the use of two compon...

Page 52: ...ion protection on steel DIN ISO 7120 0 A Ageing characteristics ASTM D 2893 increase in viscosity 6 FZG gear test rig A 8 3 90 DIN 14635 1 scuffing load stage 12 FZG gear test rig A 16 9 90 DIN 14635...

Page 53: ...ience and knowledge at the time of printing and is intended to give information of possible applications to a reader with technical experience It constitutes neither an assurance of product properties...

Page 54: ...t on the equipment If used as an anti rust film the compound must be removed from the equipment surface by washing or wiping as required to leave the surface effectively free of any substance which co...

Page 55: ...n surfaces during mounting Always use original Alfa Laval parts 8 5 Drive unit instruction Intelligent Drivesystems Worldwide Services B1000 Operating and Assembly Instructions for Gear Units and Gear...

Page 56: ...carefully prior to performing any work on or putting the gear unit into operation Strict compliance with the instructions in this Operating Manual is essential Getriebebau NORD accepts no liability f...

Page 57: ...ng that provided in the individual sections of this Operating Manual All national and other regulations on safety and accident prevention must also be observed Danger Serious physical and property dam...

Page 58: ...U SK 2SM40 SK 2SM50 SK 2SM63 2 stage UNIVERSAL worm gear units SK 1SI31 SK 1SI40 SK 1SI50 SK 1SI63 SK 1SI75 SK 1SIS31 SK 1SIS75 SK 1SID31 SK 1SID63 SK 1SMI31 SK 1SMI75 SK 1SMID31 SK 1SMID63 SK 1SIS D3...

Page 59: ...uring short term storage greatly deviates from the standard range the lubricant in the gear unit must be replaced before commissioning If the gear unit is completely filled the oil level must be reduc...

Page 60: ...her measures such as e g the installation of encapsulated roller bearings Damage may result if the stated installation position is not observed All gear unit feet and or all flange bolts on each side...

Page 61: ...d gear units with option H66 and fastening element Option B the pressed in closing cap must be pushed out before fitting the gear unit The pressed in closing cap may be destroyed during dismantling As...

Page 62: ...ing the area around the shrink connection 5 The hollow shaft of the gear unit must be completely de greased and c o m p l e t e l y f r e e o f g r e a s e 6 In the area of the shrink connection the s...

Page 63: ...the specifications indicated on the adhesive plate 4 If the coupling half contains a threaded pin the coupling must be secured axially on the shaft The threaded pin must be coated prior to use with a...

Page 64: ...issioning 20 B1000 GB 0713 www nord com 4 Commissioning 4 1 Checking the oil level The oil level must be checked prior to commissioning See Section 5 2 4 2 Activating the automatic lubricant dispenser...

Page 65: ...ponents Sec 3 9 Is the automatic lubricant dispenser activated Sec 4 2 Is the cooling cover connected to the cooling circuit Sec 3 12 4 3 5 Service and Maintenance 22 B1000 GB 0713 www nord com 5 Serv...

Page 66: ...are equipped with a regreasing device For agitator versions VL2 and VL3 the vent screw located opposite to the grease nipple must be unscrewed before regreasing Grease should be injected until a quant...

Page 67: ...nded grease PETAMO GHY 133N Please contact the NORD service department General overhaul The gear units must be completely dismantled The following work must be carried out Clean all gear unit componen...

Page 68: ...with oil level vessels Figure 6 1 Oil level check with oil level tank 28 B1000 0713 www nord com SK 03 SK 13 SK 23 SK 33N SK 43 SK 53 SK 02 SK 12 SK 22 SK 32 SK 42 SK 52 SK 62N SK 11E SK 21E SK 31E S...

Page 69: ...572 1 SK 672 1 SK 373 1 SK 573 1 SK 673 1 SK 372 1F SK 572 1F SK 672 1F SK 373 1F SK 573 1F SK 673 1F M1 M2 M5 M3 M4 M6 M1 M2 M5 M3 M6 M4 SK 772 1 SK 872 1 SK 972 1 SK 773 1 SK 873 1 SK 973 1 M1 M2 M5...

Page 70: ...50 SK 300 SK 330 M4 V1 V5 M6 B7 B5III M5 B6 B5II M4 V1 V5 M6 B7 B5III M5 B6 B5II 32 B1000 0713 www nord com SK 1282 SK 2282 SK 3282 SK 4282 SK 5282 SK 0182NB SK 0282NB SK 1382NB 27 SK 2382 SK 3382 SK...

Page 71: ...2 SK 92672 SK 92772 M1 B3 M2 B6 M5 V5 M3 B8 M4 B3I M6 V6 M1 B3 M2 B6 M3 B8 M4 B3I M6 V6 M5 V5 M1 B3 M2 B6 M3 B8 M4 B3I M6 V6 M5 V5 SK 92072 M1 B3 M2 B6 M5 V5 M3 B8 M4 B3I M6 V6 34 B1000 0713 www nord...

Page 72: ...M2 H4 B5 M5 H5 V1 M3 H2 B5III M4 H3 B5II M6 H6 V3 SK 02050 SK 12063 SK 12080 SK 32100 SK 42125 SK 13050 SK 13063 SK 13080 SK 33100 SK 43125 M1 B3 M2 B6 M3 B8 M4 B3I M6 V6 M5 V5 M1 B3 M2 B6 M3 B8 M4 B...

Page 73: ...1600 2250 2650 170 M36 2780 3910 4710 M42 4470 6290 7540 G1 20 6 3 Troubleshooting Gear unit malfunctions Fault Possible cause Remedy Unusual running noises vibrations Oil too low or bearing damage or...

Page 74: ...Alpha SP 680 Optigear BM 680 Tribol 1100 680 RENOLIN CLP 680 RENOLIN CLP 680 Plus Kl beroil GEM 1 680 N Mobilgear 600 XP 680 Omala S2 G 680 CLP 220 ISO VG 220 10 40 C Energol GR XP 220 Alpha EP 220 A...

Page 75: ...60 3 30 2 50 2 60 2 60 1 00 2 60 2 80 1 60 3 30 3 30 SK51E 2 20 4 40 4 70 4 00 3 40 3 40 1 80 3 50 4 10 3 00 3 80 3 80 L SK02 0 15 0 60 0 70 0 60 0 40 0 40 0 25 0 60 0 60 0 60 0 50 0 50 SK12 0 25 0 7...

Page 76: ...B8 V5 B6 B7 B5 V3 B5I V1 B5II B5III SK172 0 35 0 50 0 50 0 50 0 50 0 50 0 35 0 50 0 50 0 50 0 50 0 50 SK272 0 60 1 00 1 00 1 00 1 00 1 00 0 60 1 00 1 00 1 00 1 00 1 00 SK372 0 60 1 00 1 00 1 00 1 00 1...

Page 77: ...2 60 2 60 1 55 2 80 2 50 3 30 2 40 2 40 SK92772 2 30 4 50 4 60 5 30 4 10 4 10 2 75 4 40 4 50 5 85 3 50 3 50 L SK9x072 1 0 39 0 93 0 79 1 02 0 49 0 62 0 39 0 93 0 79 1 02 0 49 0 62 SK9x172 1 0 60 1 17...

Page 78: ...25 1 25 SK13063 A 1 05 2 10 1 55 2 10 1 45 1 45 SK13080 1 70 3 20 2 10 3 30 1 95 1 95 SK13080 A 1 70 3 45 3 60 3 60 2 55 2 55 SK33100 2 10 7 60 4 00 6 50 3 70 3 70 SK33100 A 2 10 6 10 4 80 6 50 4 20...

Page 79: ...79...

Page 80: ...s the responsibility of the user of this document to comply with all applicable intellectual property laws Without limiting any rights related to this document no part of this document may be copied r...

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Alfa Laval ALTB-SB-30, Instruction Manual

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