Alfa Laval 9016159-80 Instruction Manual Download Page 86

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SETUTBL

Created by

SETUTBL

Revised by

Approved date

2015-10-23

Approved by

SETUNLN

CAT

Department

2014-04-02

Created date

Document No.

9014734

Page Revision

Latest Revision

Project

PLC Assembly

Location

Mounting

=9014734

+CP01

Title

Emmie w. heater

Revised date

Page

2015-01-14

-A1

-A2

Note : A1-X1 to A1-X3 are integrated on CPU.

A1-X1

A1-X2

A1-X3

Summary of Contents for 9016159-80

Page 1: ...Book No 9017434 02 Rev 8 Product No 9016159 80 81 9016160 80 81 Alfa Laval Emmie Mobile oil cleaning system Instruction Manual X X ...

Page 2: ...n Telephone 46 8 530 650 00 Telefax 46 8 530 310 40 Alfa Laval Tumba AB 05 2016 Original instruction This publication or any part there of may not be reproduced or transmitted by any process or means without prior written permission of Alfa Laval Tumba AB ...

Page 3: ... 7 Heater 18 5 Working principle of the separator 19 5 1 Introduction 19 5 2 Clarifier operation 21 5 3 Purifier operation 21 5 4 Changing operation mode 22 6 Control Cabinet 25 6 1 Operator panel 25 6 1 1 Program 31 6 1 2 Changing of programs 31 6 1 3 Adjustable parameters 32 6 2 Alarm light pattern 32 6 3 Alarm table 33 7 Operating instructions 35 7 1 Separation time 35 7 2 Separation mode 35 7 ...

Page 4: ... 51 8 10 Flow too low 52 8 11 No flow either through clean oil outlet or through drain to collecting tank 52 8 12 Some liquid escaping through drain outlet to collecting tank 53 8 13 Oil flow through drain outlet to collecting tank only 53 8 14 Oil leakage through drain outlet to collecting tank when separator is not running 53 8 15 Collecting tank overflowing but pump does not stop 53 8 16 Separa...

Page 5: ... of O rings in clarifier bowl 64 9 4 5 Replacement of motor bearings 66 10 Technical data 69 10 1 Technical data system 69 10 2 Declaration 70 11 Installation 71 11 1 Installation alternatives 71 11 1 1 Replacement of filler cap 71 11 1 2 Connection to drain hole in tank 72 11 1 3 Using separate suction and return pipes 72 12 Lifting instruction 73 12 1 Cleaning unit 73 13 Diagrams 75 13 1 Electri...

Page 6: ......

Page 7: ... following basic safety instructions therefore apply Use the cleaning unit only for the purpose and parameter range specified by Alfa Laval Only use the cleaning unit in non explosion environment Strictly follow the instructions for installation operation and maintenance Ensure that personnel are competent and have sufficient knowledge of maintenance and operation Use only Alfa Laval genuine spare...

Page 8: ...efore moving the cleaning unit or starting any dismantling work To avoid accidental start switch off the power supply and remove the electric cable from the socket before starting any dismantling work Warning label located on separator hood Warning labels A warning label is placed on the separator hood The interpretation of the label is STOP Read the instruction manual before installation operatio...

Page 9: ...C and with a maximum viscosity VG of 150 cSt at 40 C WARNING Disintegration hazard The cleaning system must not be operated in an explosion environment NOTE Never use Alfa Laval Emmie on engine lube oils as any small amount of remaining engine lube oil in the system can seriously affect and change the properties of the hydraulic oil if mixed NOTE Never connect Alfa Laval Emmie to a pressurized sys...

Page 10: ...2 Application ...

Page 11: ...05111 NOTE When ordering spare parts for the cleaning unit except the separator please specify the article and serial numbers stamped on the machine plate 1 for the complete unit NOTE When ordering spare parts for the separator itself please specify the type product and serial numbers stamped on the machine plate 2 for the separator 11 ...

Page 12: ...r separation G Manufacturer H Serial No I Enclosure Article No Serial No Year Manufacturer Alfa Laval Krakow Service enquiries www alfalaval com A B C G1102721 Example of machine plate complete unit A Article No B Serial No C Manufacturing Year Note that the illustrations are examples of a machine plates Values shown on the illustrations are not valid for all machines 12 ...

Page 13: ...efore separator The valve is spring loaded and keeps tight in both directions at stand still 8 Separator Removes water and sludge from the oil 9 Pressure sensor at separator outlet If the counter pressure after the separator does not reach at least 50 kPa within 35 seconds after start the pump is stopped 10 Motorised regulating valve For setting the correct counter pressure in the outlet line circ...

Page 14: ...nit It also supervises system functions as frequency converters one for the separator and one for the pump motor load bowl hood interlock amount of liquid in the collecting tank counter pressure at outlet supervising the heater The red alarm light on top of the Control cabinet 14 indicates if there is any problem with the supervised functions Detailed information of the problem is presented on the...

Page 15: ...4 Description of main parts X X 1 6 2 3 12 9 13 7 8 10 5 11 4 14 G1105211 15 ...

Page 16: ...ves are fitted into each other remember to secure the coupling by turning the locking ring until it engages G0906711 A Locking ring in unlocked position B Locking ring in locked position NOTE When the coupling halves are disengaged the protective caps must be fitted to protect the couplings and the oil from impurities G0906911 When removing the left protecting cap first pull back the outer ring 16...

Page 17: ...ator function see 5 Working principle of the separator on page 19 G0907931 4 4 Pump The flow is controlled by the VFD in the control cabinet see chapter 6 Control Cabinet 4 5 Starter control unit The starter control unit consist of following main parts 1 Contactor 2 PLC kit 3 Mini terminal 4 Power supply 24 V DC 5 Solid state relay 6 Frequency converter feed pump 7 Frequency converter separator Fo...

Page 18: ...t switch is actuated The signal goes to the control unit which stops the pump The lamp on the control unit lights up 1 G1105711 4 7 Heater The heater is of an indirect type i e the heater elements are not in direct contact with oil NOTE The heating surface is still hot after the heater is shut off Max temperature of heater 65 C but temperature might get higher If overheat should occur a safety rel...

Page 19: ...rator is stopped The bowl 1 and motor 6 are suspended on three vibration dampers 5 If the unseparated oil contains water the separator should be operated as a purifier otherwise clarifier operation is recommended G04505b1 Figure text also valid for illustrations on page 21 1 Bowl 2 Particles sludge 3 Bowl spindle 4 Conical discs 5 Vibration dampers 6 Electric motor A Dirty oil inlet B Clean oil ou...

Page 20: ...ifier or as a purifier Choose clarifier operation when no or only traces of water in the oil At delivery the separator is assembled for clarifier operation Choose purifier operation when the oil contains much water The differences between the two modes are further described on next page 20 ...

Page 21: ... outlet B under a constant pressure The particles accumulated on the bowl wall are removed periodically every 1 3 days by hand 5 3 Purifier operation When operating the separator as a purifier a water seal must be established before the oil feed is started If not oil will flow out through the water outlet C Procedure is described in 7 4 Start Otherwise the separation principle is similar to clarif...

Page 22: ...e way as when cleaning the bowl see 9 4 2 Cleaning of bowl on page 58 2 Remove the level ring O ring lower part of paring chamber and the sleeve with wings G05191b1 3 Unscrew the centre screw G05191e1 4 Lift out the bowl insert If it is difficult to get the insert loose from the bowl spindle remove the splash guard the white plastic ring to get a better grip on the bowl bottom G05191d1 22 ...

Page 23: ...l insert G1114411 Purifier bowl insert 1 Bowl bottom clarifier 2 Bottom disc purifier 3 Bowl bottom purifier with three holes 6 When fitting the insert check that the cylindrical pin 1 in the shaft is not missing Check that the pin enters the guide in the bottom of the insert G0907011 G05191d1 23 ...

Page 24: ...fitted under the screw G05191c1 8 Fit the sleeve with wings lower part of paring chamber level ring and O ring NOTE See the instructions in 9 4 2 Cleaning of bowl for fitting the level ring and O ring correctly These pages also describe the rest of the assembly of the separator G05191m1 24 ...

Page 25: ...f the separator and the pump a 24VDC power supply and a PLC There are no operator controls inside the cabinet so it should not be opened Qualified personnel only are allowed to open the cabinet On top of the cabinet there is also an alarm light It is used to indicate the status of the unit See 6 2 Alarm light pattern on page 32 6 1 Operator panel 1 2 3 4 5 6 G1113881 1 Start button 2 Stop button 3...

Page 26: ...e the corresponding button is circled in green The Alarm button takes the operator directly to the Alarm list see Alarm list on page 30 If there is an active alarm the button will be red The Back Overview button has different functions depending of which screen is displayed If Back is displayed the button will switch to the previous screen If Overview is displayed it will switch to the overview sc...

Page 27: ... sub equipment On the left hand side there is a status row for the sub equipment and if applicable setpoints for the devices and control functions for that subequipment On the right hand side is a graphical overview of the sub equipment Each device is circled green if running or open and red if an alarm exists for that device Actual values such as pressure readings and speed are displayed next to ...

Page 28: ...ure control screen shows the pressure sensor and the pressure regulation valve Pressure set point can be changed from here By tapping the set point value a touch dial will appear G1113841 When the unit is at standstill the operator can switch to Service mode and enable manual control of the regulating valve This is only intended as an operational test of the valve It cannot be used when the unit i...

Page 29: ...nistrator NOTE Administrator access level is only for Alfa Laval service engineers Alarm history A list of all past alarms System time Set system time so correct time stamps are made in the alarm list Language Set system language Login Login and logout to change access level Operating timers Separate running timers are available for System Separator motor Feed pump motor and Regulating valve Syste...

Page 30: ...can be for operator information only but in most cases it also forces the unit to another operating mode See 6 4 Alarm table on page 33 The operator acknowledges alarms with the two buttons on the right hand side Red indicates an unacknowledged alarm yellow an acknowledged but still active alarm and green an unacknowledged but no longer active alarm 30 ...

Page 31: ...heater is started when the starting process is completed separator start pump start and regulating to set counter pressure The oil is heated to get optimum separation viscosity Flow is adjusted to set optimum separation efficiency 6 1 2 Changing of programs Choose the program to be run by tapping the drop down menu on the Feed screen For new values simply change the values in the windows in the Fe...

Page 32: ... or problem to regulate the counter pressure Flow Max 200 l h Too low flow recommended 80 120 l h makes it impossible to reach min counter pressure Heater temperature 0 65 C 6 2 Alarm light pattern Off In STOP when separator is in standstill In PRODUCTION Steady shine During START If an active alarm that has been acknowledged exists During STOP as long as separator is not in standstill Blinking 0 ...

Page 33: ... temp cabinet 15s High temperature in control cabinet Check ventilation for control cabinet A100 Feed pump motor overload 1s Frequency converter fault for feed pump Check motor connection Check pump motor Check control cables to Frequency converter A200 Bowl hood interlock open 1s Bowl hood interlock out of correct position See 8 1 Cleaning system separator does not start or stops shortly after st...

Page 34: ...6 Control Cabinet ...

Page 35: ...Volume in complete system in litres Formula for calculating minimum separation time 7 2 Separation mode Introduction To learn the correct running strategy first read the information below carefully before starting the separation process 1 Decide if the separator will be operated as clarifier or purifier The difference between them is described in chapter 5 Working principle of the separator At del...

Page 36: ...r and measure the thickness A of the sludge collected on the bowl wall see 9 4 2 Cleaning of bowl on page 58 The thickness should never exceed 10 mm Max recommended cleaning interval is 3 days A longer interval can result in a sludge cake that is hard and difficult to remove Too long interval can also result in that sludge enters the disc stack and hinders separation Oil overflow and vibration can...

Page 37: ...on of main parts Make sure that the hoses to the pump are correctly connected G0978741 3 The separator is set up as clarifier when delivered In case purifier mode is needed please convert the bowl as described in chapter 5 4 Changing operation mode on page 22 4 Never start the separator with sludge remaining in the bowl WARNING Disintegration hazard Unevenly spaced sludge cake will result in heavy...

Page 38: ...pe with built on strainer NOTE Do not connect the return outlet to a pressurized system with the same or higher pressure than the pressure switch set point 50 kPa Otherwise the safety function of the switch will be overridden which implies that the pump can operate without flow 6 Connect the power cable to the mains See also information in chapter 10 Technical data on page 69 NOTE Be sure the main...

Page 39: ...7 Operating instructions 7 Make sure that the three hood screws 3 and the knob 1 are firmly tightened and that the bowl hood interlock 2 is in closed vertical position G0908811 39 ...

Page 40: ...rogram P1 5 Auto or P6 Manual must be chosen See 6 1 1 Program on page 31 2 When all alarms are acknowledged the operator can tap the Start button and the cleaning unit will start The separator starts G1106611 3 For purifier mode only Purifier mode is described in 5 Working principle of the separator on page 19 Before start fill the filler cup with water When the text on the display indicates For ...

Page 41: ...o separation speed and the automatic pressure regulation starts The cleaning unit is now running in Production mode NOTE Make sure that oil is available when starting the pump Running dry for a longer period can damage the pump WARNING Disintegration hazard Some vibration can occur for short periods during the start phase when the separator passes through the critical speed This is normal and pass...

Page 42: ...rt button NOTE Make sure that oil is available when starting the pump Running dry for a longer period can damage the pump G1106011 7 When oil starts to flow through the pump the counter pressure will increase NOTE If the counter pressure is higher this could indicate that the return hose is connected to a pressurized system with excessively high counter pressure This is not permitted The safety fu...

Page 43: ...y See the curve for correct separation temperature G0907111 A Separating temperature in C B Viscosity grade VG of oil at 40 C C Example An oil with VG68 requires a separation temperature of 50 C NOTE If separating emulsified oil always separate at 65 C Also separate the total system volume at least 35 50 times NOTE If separating emulsified oil always separate at 65 C Also separate the total system...

Page 44: ...20 l h is recommended With this flow the enclosed filler cup will be filled within 35 40 seconds Proceed as follows Stop the pump G0912611 Loosen the return hose fitted to the oil tank and connect the special return pipe Start the pump and fill the cup When the cap is filled stop the pump and pour the oil back into the oil tank Start the pump G0912431 Return pipe 44 ...

Page 45: ... and the lamp on the control unit lights up Empty the tank and restart the pump to continue the cleaning It is possible to recover any oil by proceeding as described in 4 6 Collecting tank on page 18 1 g1106411 7 6 Standby If an alarm occurs in Production mode the system goes into Standby mode The feed pump is stopped and the pressure regulating valve is opened The operator can also choose to go t...

Page 46: ... heater has cooled down the unit is stopped automatically 4 Disconnect both hoses connected to the hydraulic oil tank NOTE If the check valves are not sealing properly there is a risk that oil may be siphoned from the hydraulic oil tank and drained via the separator into the collecting tank g0906911 NOTE When the separator has nearly stopped rotating within two minutes the liquid content of the bo...

Page 47: ... at the pump outlet 1 and inlet 2 4 Start the unit 5 When the pump is started press the bleeding valve 3 to allow air to enter the heater The heater and the hoses will be drained If possible check the oil flow If there is still oil in the system when the pump is stopped after one minute start the system again Stop the system when the heater is drained NOTE Switch back the hoses after draining g097...

Page 48: ...7 Operating instructions ...

Page 49: ...s circuit has wrong amperage 10 A Separator stops See 8 5 Separator stops on page 50 Pump stops See 8 3 Pump stops on page 49 8 2 Pump does not start Possible cause Action Microswitch for filled collecting tank activated Empty the tank or adjust the spring tension for the tank support 8 3 Pump stops Possible cause Action Collecting tank filled Empty the tank and start the pump Overload caused by c...

Page 50: ...e to high viscosity Reduce the flow Bowl hood interlock out of correct position Reposition the interlock Overload due to clogged disc stack Clean the separator disc stack Overload due to incorrect assembly Check the bowl assembly Tripped frequency converter due to too low or too high supplied voltage 5 of nominal voltage Check the voltage Check the voltage If unstable voltage connect a transformer...

Page 51: ... 8 8 Insufficient separation result Possible cause Action Separation temperature too low Adjust the setting on the control unit Separator disc stack clogged Clean separator bowl and disc stack Too high flow rate Reduce the flow by adjusting the screw fitted in pump Check that counter pressure is correct 8 9 No flow from pump Possible cause Action Incorrect setting of flow control too low speed of ...

Page 52: ...smantle and check the separator bowl parts Especially check that no O rings are missing are defective or incorrectly fitted Ensure that the separator is assembled correctly Separator or pump rotates in wrong direction Check power supply cables 8 11 No flow either through clean oil outlet or through drain to collecting tank Possible cause Action No open inlet at suction end closed check valve in ho...

Page 53: ...and or the knob 8 13 Oil flow through drain outlet to collecting tank only Possible cause Action If operating in purifier mode broken liquid seal in separator bowl Stop the pump and add water through the inlet at top of the separator Obstruction in cleaned oil feed line Check that regulating valve is open Check that outlet end to tank is open no closed check valve in hose connection 8 14 Oil leaka...

Page 54: ...high Reduce the flow 8 17 Heater trips Possible cause Action Thermoswitch TS tripped located in heater control cabinet Reset the thermoswitch 8 18 Oil leaks from heater Possible cause Action Oil leaking from heater Remove the cover and tighten the four screws holding the electric cartridges 54 ...

Page 55: ...tal surfaces 9 1 Cleaning 9 1 1 Separator The separated solids collected inside the separator bowl must be removed manually The length of the cleaning interval depends on the liquid flow rate and on the amount of solids During the initial period open and inspect the bowl once a day to determine the necessary cleaning interval The bowl must be cleaned before the solids layer has become thicker than...

Page 56: ...re 1 Sludge 2 Bowl wall See 9 4 2 Cleaning of bowl on page 58 for information on procedure For further information see 7 2 Separation mode on page 35 9 1 2 Strainer When using the suction pipe with built on strainer this has to be cleaned regularly How often depends on the amount of coarse particles g0912421 During the initial period open and inspect once every day to determine the necessary clean...

Page 57: ...ain the separation efficiency See 9 4 3 Replacement of O rings in purifier bowl on page 62 and 9 4 4 Replacement of O rings in clarifier bowl on page 64 for procedure 9 4 Dismantling assembly instructions for separator 9 4 1 Introduction The illustrations on the following pages describe step by step how to dismantle clean replace and assemble the various parts of the separator The illustrations ha...

Page 58: ...too soon the following could happen The pin on the inside of the connecting housing breaks The pin inside the top of the paring disc breaks Excessive wear of top of level ring Illustration 8 A few drops of oil will normally leak from the connecting housing when the bowl hood is opened If oil continues to leak the cause could be a non sealing check valve while the separator is connected to an oil t...

Page 59: ...9 Maintenance Dismantling G04491c1 See comments on opposite page 59 ...

Page 60: ...t fit the level ring and then the O ring outside the level ring Finally press down the O ring by pressing the cover 3 firmly with both hands G0912121 G0907211 Illustration 18 Check that the distance illustrated is max 0 5 mm If not the reason could be 1 The O ring outside the level ring is not in the downwards position or the O ring is located under the level ring 2 Two washers are fitted under th...

Page 61: ...ed on the connecting housing before tightening the screws shown in illustration 23 Otherwise there is a risk that the pin inside the connecting housing could break Assembly 16 0 5 mm 21 24 25 20 17 18 19 26 23 3x 22 G0449281 See comments above and on opposite page 61 ...

Page 62: ...osite page Illustration 5 Take care of the washer Illustration 14 Check that the washer is fitted Otherwise there is a risk that the bowl will not make firm contact with the spindle If two or more washers are fitted accidentally this will prevent the top parts of the bowl from being positioned correctly Illustration 15 NOTE Fit the upper O ring outside the level ring see comments to illustration 1...

Page 63: ...9 Maintenance First dismantle the separator bowl as described in 9 4 2 Cleaning of bowl on page 58 G05191k1 See comments on opposite page 63 ...

Page 64: ...osite page Illustration 5 Take care of the washer Illustration 14 Check that the washer is fitted Otherwise there is a risk that the bowl will not make firm contact with the spindle If two or more washers are fitted accidentally this will prevent the top parts of the bowl from being positioned correctly Illustration 15 NOTE Fit the upper O ring outside the level ring see comments to illustration 1...

Page 65: ...9 Maintenance First dismantle the separator bowl as described in 9 4 2 Cleaning of bowl on page 58 G05191L1 See comments on opposite page 65 ...

Page 66: ...9 Maintenance 9 4 5 Replacement of motor bearings First dismantle the separator bowl as described in 9 4 2 Cleaning of bowl on page 58 G0449461 66 ...

Page 67: ...9 Maintenance G0449671 67 ...

Page 68: ...9 Maintenance G0449681 68 ...

Page 69: ...ion temperature is 40 65 C depending on the oil viscosity grade VG Max recommended operating flow 80 120 litres hour Ambient temperature 0 C to 55 C Feed temperature 35 C to 70 C Volume in collecting tank 20 litres Power supply 230 V 10 1 phase 50 60 Hz Amperage 10 A Heating power 1 7 kW Heater volume 1 95 litre Sound Sound power Max 8 9 Bel A ISO 3744 Sound pressure level Max 75 dB A ISO 3744 Pre...

Page 70: ...ral requirements EN 61000 6 2 Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial environments EN 61000 6 4 Electromagnetic compatibility EMC Part 6 4 Generic standards Emission standard for industrial environments EN ISO 12100 Safety of machinery General principles for design Risk assessment and risk reduction EN ISO 13849 1 Safety of machinery Safety related part...

Page 71: ...re NOTE Never separate an unfiltered system unless a strainer is fitted in the suction line When separating an unfiltered system use the diver tube with fitted strainer as described in 11 1 3 on next page When connecting Alfa Laval Emmie to a hydraulic oil tank as described in 11 1 1 and 11 1 2 it is assumed that the content has been filtered Never connect the return outlet to a pressurized system...

Page 72: ...the outlet Inside the tank the return pipe should be located about 100 mm A below the oil surface to prevent aeration of the oil in the tank G0912711 11 1 3 Using separate suction and return pipes The suction and return hoses are connected to separate pipes which are inserted into a barrel or similar as shown G0912421 Suction pipe 1 2 with built on strainer G0912431 Return pipe 3 8 These pipes sho...

Page 73: ...rane hook should be min 1 metre A NOTE Weight of unit is approx 100 kg WARNING Entrapment hazard Only attach the lifting straps to the two lifting hooks when lifting the cleaning unit A falling unit can cause accidents resulting in serious injury to persons and damage to equipment X X A 1 G1106711 Lifting procedure for cleaning unit 73 ...

Page 74: ...12 Lifting instruction ...

Page 75: ...13 Diagrams 13 1 Electrical system Alfa Laval ref 9014734 Rev 7 75 ...

Page 76: ...15 10 23 Approved by SETUNLN CAT Department 2014 04 02 Created date Document No 9014734 Page Revision Latest Revision 07 Project Title page cover sheet Location Mounting Title Emmie w heater Revised date 1 2 Next page Page 2014 09 05 Alfa Laval Tumba AB Project description Emmie w heater Control voltage 2014 04 02 Edit date 230V AC 100 110 120VAC with optional transformer Created on Main supply 90...

Page 77: ...External targets Shield SH shall be connected to cable glands except for power supply cables they shall be connected to PE bar Page 26 254 IF2 1 CP01 A1 1 CP01 OP1 Ethernet to OP 1 1 1 Page 23 221 1 1 Page 21 201 2 2 Page 21 201 GNYE GNYE Page 21 201 PE 2 1 CP01 X1 PE N L PS MAINS Power Supply 1x230V 50 60Hz Max fuse 10A Option 1x100 110 120V 50 60Hz Max fuse 10A W001 PE W V SH SH Page 23 222 SH U...

Page 78: ... Emmie w heater Revised date 07 3 4 Next page Page 2015 10 07 Internal targets External targets Shield SH shall be connected to cable glands except for power supply cables they shall be connected to PE bar BN BN Page 28 271 BK WH BK WH Page 28 270 C Field NC LS1 201 CP01 X2 C NO 203 CP01 BN Field BU BU Page 28 274 204 X2 BU S1 Cover open W202 2 2 Page 24 233 202 CP01 X2 3 4 Field R1 Page 28 271 Ta...

Page 79: ...evision Latest Revision 07 Project Cable connection diagram W402 W403 Location Mounting Title Emmie w heater Revised date 06 4 5 Next page Page 2015 03 26 Internal targets External targets Shield SH shall be connected to cable glands except for power supply cables they shall be connected to PE bar 1BN 1BN Page 21 205 CP01 X401 3BU 3BU Page 27 261 4BK 4BK Page 27 261 Page 27 261 CP01 SH Field SH Te...

Page 80: ...ding the armour is connected to the earth as shown in the electrical drawings gives sufficient EMC protection Note 1 Cable not included in Alfa Laval delivery 2 Cable type and size according to VFD motor specification 3 Optional 4 If external transformer main supply is connected to transformer panel Note Ethernet to OP 1 1 581803 45 9014734 CP01 OP1 9014734 CP01 A1 Power Supply 1x230V 50 60Hz Max ...

Page 81: ...ent 2014 04 02 Created date Document No 9014734 Page Revision Latest Revision 07 Project Wiring table Location Mounting 9014734 CP01 Title Emmie w heater Revised date 01 10 11 Next page Page 2014 09 05 Wiring Table Wire Type N07V K or equivalent flame retardent Black Black Black Black Black Black Red Blue Yellow Green Orange Wire Colour Power Circuits Auxiliary Circuits 24VAC Auxiliary Circuits 24...

Page 82: ...oject Control cabinet assembly Location Mounting 9014734 CP01 Title Emmie w heater Revised date 07 11 12 Next page Page 2015 10 23 24 28V DC on PE N L G1 PE U2 Hatch O P T I O N A L 1 11 12 2 7 6 10 10 9 5 3 4 8 30 19 Technical data IP54 SSAISI304 Stainless steel 1 5mm thickness EMC doorsealing Cable tray ABB T20 part No E2998812 or equivalent Instructions Use silicone when mounting transformer to...

Page 83: ...te 2015 10 23 Approved by SETUNLN CAT Department 2014 04 02 Created date Document No 9014734 Page Revision Latest Revision 07 Project Control cabinet assembly Location Mounting 9014734 CP01 Title Emmie w heater Revised date 06 12 13 Next page Page 2015 03 24 Mounting bracket for hanging cabinet on toolbox Hatch 107 35 35 40 40 40 6 400 32 32 32 32 32 30 180 20 105 440 340 88 70 220 27 22 130 1 8 8...

Page 84: ...ent constitutes a contractual obligation on our part only to the extent expressly agreed upon SETUTBL Created by SETUTBL Revised by Approved date 2015 10 23 Approved by SETUNLN CAT Department 2014 04 02 Created date Document No 9014734 Page Revision Latest Revision 07 Project Control cabinet assembly Location Mounting 9014734 CP01 Title Emmie w heater Revised date 01 13 14 Next page Page 2014 09 0...

Page 85: ...s document constitutes a contractual obligation on our part only to the extent expressly agreed upon SETUTBL Created by SETUTBL Revised by Approved date 2015 10 23 Approved by SETUNLN CAT Department 2014 04 02 Created date Document No 9014734 Page Revision Latest Revision 07 Project Terminal assembly Location Mounting 9014734 CP01 Title Emmie w heater Revised date 06 14 15 Next page Page 2015 03 2...

Page 86: ...utes a contractual obligation on our part only to the extent expressly agreed upon SETUTBL Created by SETUTBL Revised by Approved date 2015 10 23 Approved by SETUNLN CAT Department 2014 04 02 Created date Document No 9014734 Page Revision Latest Revision 07 Project PLC Assembly Location Mounting 9014734 CP01 Title Emmie w heater Revised date 05 15 21 Next page Page 2015 01 14 A1 A2 1 2 Note A1 X1 ...

Page 87: ... 2015 10 22 Power Supply 1x230V 50 60Hz Max fuse 10A Option 1x100 110 120V 50 60Hz Max fuse 10A 24V DC PLUS G1 AC 100 120 200 240V DC 24V 2 5A 120W 144W L N PE 24V DC MINUS Optional transformer with 100 110 120VAC supply 100VAC Input 230VAC Output 110VAC Input Remove when using optional transformer Isolated if not used EMC 2 stage filter 120VAC Input 120 BU MAINS L N CUSTOMER PS PE 2 5 2 5 PE PE P...

Page 88: ...d date Document No 9014734 Page Revision Latest Revision 07 Project Separator Location Mounting 9014734 CP01 Title Emmie w heater Revised date 06 22 23 Next page Page 2015 03 24 S1 I ON Separator Note Settings according to parameter list GND X1A 3 AI X1A 2 SRC X1A 1 RONO X1B 3 RONC X1B 2 ROCOM X1B 1 BRK BRK W1 PE PE W2 V2 U2 U1 V1 DI3 X1A 10 DI2 X1A 9 DI1 X1A 8 DCOM X1A 7 GND X1A 6 24V X1A 5 U1 AC...

Page 89: ...e 2015 10 23 Approved by SETUNLN CAT Department 2014 04 02 Created date Document No 9014734 Page Revision Latest Revision 07 Project Pump Location Mounting 9014734 CP01 Title Emmie w heater Revised date 06 23 24 Next page Page 2015 03 24 Pump Note Settings according to parameter list AI I U SPEED AI 3 COM 1 RO2 RO RO1 RO PE PE W V U L R N S START 6 COM 2 U2 ACS55 01E 04A3 2 PE U1 V1 W1 PE M2 3 M S...

Page 90: ... Created by SETUTBL Revised by Approved date 2015 10 23 Approved by SETUNLN CAT Department 2014 04 02 Created date Document No 9014734 Page Revision Latest Revision 07 Project Heater Location Mounting 9014734 CP01 Title Emmie w heater Revised date 06 24 25 Next page Page 2015 03 26 Heater Oil Overheat PE 1 L PE K1 2 T A1 A2 Field x1 x2 R1 W101 ÖLFLEX CLASSIC 110 CH 3G1 5 2 1 x1 x2 x1 x2 Θ X1 5 2 1...

Page 91: ...igation on our part only to the extent expressly agreed upon SETUTBL Created by SETUTBL Revised by Approved date 2015 10 23 Approved by SETUNLN CAT Department 2014 04 02 Created date Document No 9014734 Page Revision Latest Revision 07 Project HMI Panels Location Mounting 9014734 CP01 Title Emmie w heater Revised date 06 25 26 Next page Page 2015 03 24 HMI Cabinet 1 Ethernet OP1 24V 0V PE Ethernet...

Page 92: ...cument constitutes a contractual obligation on our part only to the extent expressly agreed upon SETUTBL Created by SETUTBL Revised by Approved date 2015 10 23 Approved by SETUNLN CAT Department 2014 04 02 Created date Document No 9014734 Page Revision Latest Revision 07 Project A1 CPU Location Mounting 9014734 CP01 Title Emmie w heater Revised date 01 26 27 Next page Page 2014 09 05 USB IF4 Ether...

Page 93: ...ument No 9014734 Page Revision Latest Revision 07 Project X1 Inputs Location Mounting 9014734 CP01 Title Emmie w heater Revised date 06 27 28 Next page Page 2015 03 26 Temperature before separator Pressure transmitter TT1 1 Pt1000 2 M12 11 AI 1I AnalogInput1 12 AI 1U Sens 13 AI 1U I Sens 14 DI1 DigitalInput1 15 DI3 DigitalInput3 21 AI 2I AnalogInput2 22 AI 2U Sens 23 AI 2U I Sens 24 DI2 DigitalInp...

Page 94: ...ts Location Mounting 9014734 CP01 Title Emmie w heater Revised date 07 28 29 Next page Page 2015 10 07 Tank full Cover open Oil Overheat Pump Fault Separator Fault 11 DI1 DigitalInput1 12 DI3 DigitalInput3 13 DI5 DigitalInput5 14 DI7 DigitalInput7 15 DI9 DigitalInput9 16 DI11 Fast DigitalInput11 17 DI13 Fast DigitalInput13 18 GND 21 DI2 DigitalInput2 22 DI4 DigitalInput4 23 DI6 DigitalInput6 24 DI...

Page 95: ...ion Mounting 9014734 CP01 Title Emmie w heater Revised date 06 29 30 Next page Page 2015 03 24 Separator start Indication Common Alarm Pump start External Alarm ON NO ALARM Note 24VDC Max 0 5A Heater PWM Enable VFD Separator 12 DO3 DigitalOutput3 11 DO1 DigitalOutput01 13 DI5 DO5 DI5 DO5 A1 X3 X20CP1301 14 DI7 DO7 DI7 DO7 15 DO9 DigitalOutput9 16 DO11 DigitalOutput11 17 24V CPU X2XL VDC 18 GND GND...

Page 96: ... 06 Next page Page 30 Revised date 9014734 Document No 2015 03 26 Pump VFD speed Chanel 1 Chanel 2 Chanel 3 Chanel 4 X1 11 AO 01I AnalogOutput01 X1 14 AO 03I AnalogOutput03 X1 12 AO 01U AnalogOutput01 Field V1 1 4 X1 13 AO 01 AnalogOutput01 Field V1 1 3 X1 16 AO 03 AnalogOutput03 X1 15 AO 03U AnalogOutput03 A2 X20AO4622 X20 analog output module 4 inputs 10 V or 0 to 20 mA 4 to 20 mA 12 bit resolut...

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