Alfa IN PEGAS 40 PLASMA PFC Operating Manual Download Page 14

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7.3  OPTIONAL AIR FILTERS

 

  

To achieve high quality cutting and to avoid serious disturbances to the torch it 
is highly advised to include the air filter. 
 

Pos.  Item No 

Description 

24 

D640710 

Filter for plasma DFP 6 R3/8 

25 

VM0328 

Set for addition filter DFP to plasma 

 

 

7.4  CUTTING 

 

Press the torch trigger. The pilot arc will ignite. Then you have to 
immediately attach the torch to the cut material. At this point begins to burn 
the main arc between the torch and the material. 

 

Move the torch with a constant speed. Cutting speeds vary according to 
torch output amperage, the type of material being cut, and operator skill. 

 

Output current setting or cutting speeds may be reduced to allow slower 
cutting when following a line, or using a template or cutting guide while still 
producing cuts of excellent quality 

 

To achieve a good cutting quality make sure  the distance between the tip 
and the material is about 2 mm. The Standoff Guide ABI25/45 pos 21 
located at the end of the plasma torch guarantees the distance .At a 
greater distance decreases cutting power and the arc may go off. With too 
small distance the torch parts will be worn off faster.  

 

Plasma cutting may be done in all possible positions (vertically, 
horizontally, overhead, vertical ascending and descending), but as far as 
possible choose primarily horizontal cut. In other positions the operator is 
increasingly threatened by flying drops of molten material. 

 

 We recommend starting cutting at the edge of the material. If needed to 
start from the centre of the material, or to cut hole into the material, slightly 
tilt the torch head and gradually it straighten into a vertical position so the 
spraying material would not damage the cutting tip (see Figure 3). This 
workflow must always be followed, if the thickness of material is above 

Summary of Contents for PEGAS 40 PLASMA PFC

Page 1: ...ALFA IN a s www alfain eu NA124 103 PLASMA CUTTING MACHINE PEGAS 40 PLASMA PFC OPERATING MANUAL...

Page 2: ...ECHNICAL DATA 8 5 OPERATOR CONTROLS 9 5 1 FRONT AND REAR PANELS 9 6 ACCESSORIES 10 6 1 PART OF DELIVERY 10 6 2 ON REQUEST 10 6 3 COMMENTS ON CONSUMABLES 12 7 GETTING STARTED 12 7 1 FIRST STEPS 12 7 2...

Page 3: ...Manual and your employer s safety practices before installing operating or servicing the equipment While the information contained in this Manual represents the Manufacturer s best judgement the Manuf...

Page 4: ...l When installing the machine follow the local regulations on safety The position of the machine must allow easy access by the operator to the controls and connectors When the cutting machine is opera...

Page 5: ...ur hearing from loud noise wear protective ear plugs and or ear muffs Protect others in the workplace Noise levels should be measured to be sure the decibels sound do not exceed safe levels The operat...

Page 6: ...hanically with increased protection for the operator DC current 141V peak value AC current 141V peak value and 100V effective 4 Plasma cutting DC current 500V peak value In case 1 the dc machines with...

Page 7: ...covers It is forbidden to operate the machine in wet environments and outdoors in rain or snow Ensure proper grounding clamping pliers which also reduces the risk of electric shock Use prescribed pro...

Page 8: ...A PFC Unit Method Plasma cutting Mains voltage V Hz 1 x 110 50 60 1x230 50 60 Mains protection A 20 T 16 T Max input power I1 A 33 7 23 4 Max effective current I1eff A 19 9 14 8 Cutting current range...

Page 9: ...ve the machine on to cool down Second warning is when the mains voltage is over 270 V 3 Cutting current potentiometer 4 LED Error 1 LED illuminates and the air valve regularly opens and closes there i...

Page 10: ...or electrodes 6 ACCESSORIES 6 1 PART OF DELIVERY Plasma cutting torch ABICUT45 6 m with cutting tip 0 8 mm and shield cup 35 A 6 2 ON REQUEST Pos Item No Description V9030038 Earthing cable with clamp...

Page 11: ...45 19 748 0035 10 Cutting Tip 0 8 Standard ABI25 45 19 748 0061 10 Cutting Tip 1 0 Standard ABI25 45 20 748 0049 10 Cutting Tip 0 9 Long ABI25 45 21 748 0042 2 Shield Cup ABI25 45 25A 21 748 0052 2 Sh...

Page 12: ...ing in angles or in spaces where standard electrode cannot reach It is possible to drag the Long cutting tip directly on the cutting material up to thickness of 5 8 mm without the guiding spring The L...

Page 13: ...the torch with appropriate type of cutting tip electrode and shield cup according to the selected cutting current 7 2 REQUIREMENTS FOR SOURCE OF COMPRESSED AIR Delivered air pressure must be max 8 ba...

Page 14: ...cuts of excellent quality To achieve a good cutting quality make sure the distance between the tip and the material is about 2 mm The Standoff Guide ABI25 45 pos 21 located at the end of the plasma t...

Page 15: ...d is highly dependent on compliance with the principles of good cutting Disconnect the machine from the mains before replacing the torch consumable parts Unplug the machine from the mains before any i...

Page 16: ...orch The worn parts consumables of a plasma torch should be regularly maintained and timely exchanged Regularly check the condition of diffuser channels see diagram of the torch If contaminated you mu...

Page 17: ...workmanship when operated in accordance with the written instructions as defined in this operating manual ALFA IN products are manufactured for use by commercial and industrial users and trained pers...

Page 18: ...ALFA IN 10 DISPOSAL Only for EU countries Do not dispose of electric tools together with household waste material In accordance with European Council Directive 2002 96 EC on electrical and electronic...

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