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aXe 250-320 PULSE MOBIL (AL) manual EN 08

WELDING MACHINES

aXe 250 PULSE

mobil

(AL)

GAS

aXe 320 PULSE

mobil

(AL)

GAS

aXe 250

mobil

GAS

aXe 320

mobil

GAS

INSTRUCTION MANUAL

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Summary of Contents for aXe 250 mobil GAS

Page 1: ...ALFA IN a s www alfain eu aXe 250 320 PULSE MOBIL AL manual EN 08 WELDING MACHINES aXe 250 PULSE mobil AL GAS aXe 320 PULSE mobil AL GAS aXe 250 mobil GAS aXe 320 mobil GAS INSTRUCTION MANUAL...

Page 2: ...4 TECHNICAL DATA 6 5 ACCESSORIES 8 6 DESCRIPTION OF THE APPLIANCE 9 7 BASIC SETTINGS 15 8 MIG MAG WELDING SYNERGY 22 9 PULSED MODE 23 10 MIG MAG WELDING MANUAL 24 11 MMA WELDING COATED ELECTRODE ELE...

Page 3: ...ld different types of connections blunt single sided double sided fillet lap etc using wire diameter from 0 6 0 8 mm or 1 0 1 2 mm of different metals and alloys carbon and alloy steels aluminum alloy...

Page 4: ...resh air because during welding harmful fumes arise 5 In tanks of gas oil fuel etc even empty ones do not make welding because there is a chance of explosion 6 In areas with chance of explosion specia...

Page 5: ...lative humidity below 90 at 20 C 6 Up to 3000 m altitude 7 The machine must be positioned so that cooling air can enter and leave through cooling vents with no problem It is necessary to ensure that t...

Page 6: ...ll as the radiated interference During operation the device may be the source of interference Caution We warn users that they are responsible for possible interference from welding 4 TECHNICAL DATA Mo...

Page 7: ...15 20 300 Protection IP 23S Standards EN 60974 1 EN 60974 10 cl A Dimensions w x l x h generator mm 240 x 650 x 438 Weight generator compact kg 26 6 Wire speed m min 1 0 16 0 Spool diameter mm 300 Spo...

Page 8: ...3 Rolls 0 6 0 8 and 1 0 1 2 with different grooves 4 Torch PARKER SGA LW305A Ultralight 3 m 5 m 5 Torch PARKER DIGIMIG 305 aXe IN UD Ultralight 3 m 5 m 6 Torch PARKER SGB 240W d lka 3 m 5 m 7 Torch P...

Page 9: ...9 30 ALFA IN a s www alfain eu 6 DESCRIPTION OF THE APPLIANCE MAIN PARTS Fig 1 Main parts of the machine...

Page 10: ...A7 Spool holder A8 Soneloid valve A9 Mains cable A10 Button of inserting the wire A11 LED B1 EURO connector B2 EURO connector male B3 Torch C1 Quick connector male C2 Earthing clamps C3 Quick connect...

Page 11: ...welding wire Only this way a smooth wire feed can be achieved Irregularities of the wire feed leads to a poor quality of welding and deformation of the wire A B C Fig 3 The influence of the roll groov...

Page 12: ...AIMg3 or AlMg Wire of alloy Al99 5 or AlSi5 are too soft and easily will cause problems with movement For the aluminum welding it is also necessary to provide the torch tefl liner and special current...

Page 13: ...essary the brake can be adjusted by a screw D1 so that while stopping the feed spool will be stopped on time it will avoid excessive release of wire However too tight brake needlessly strains the feed...

Page 14: ...perfectly shielded by gas Too small amount of gas does not perform the protective atmosphere and on the other hand to big amount of the gas brings air into the electric arc Notice Gas bottle must be...

Page 15: ...TTINGS CONTROL PANEL Fig 7 Control panel Pos Description V1 Button Gas test V2 Button Pulsed mode V3 LED If it illuminates when Pulsed mode was chosen V4 Instant JOB buttons 1 6 V5 Current encoder V6...

Page 16: ...he encoder V5 choose the method ELE covered electrode MMA MAN MIG MAG manual or SYN MIG MAG synergistic Confirm your choice by pressing the button V5 WELDING METHOD SYNERGY Synergic curves are welded...

Page 17: ...t to confirm 4 Unscrew the gas nozzle of the welding torch 5 Cut off the welding wire tightly at the welding jet 6 Piece of the welding wire about 50 mm give to the wire feeder In the current jet cann...

Page 18: ...V20 to switch between the modes 2T 4T and The two stroke stairs mode is signalized by LEDs V17 and V19 First tact press and hold the torch button the machine will start welding with the Start current...

Page 19: ...ts Fig 8 Curves of modes SECONDARY PARAMETERS MENU From start the welding machine is set to factory settings default For most of the work it is not appropriate to change the secondary parameters Secon...

Page 20: ...1 s 2 t E Time END Time of end current 0 1 10 0 s 0 1 s 2 CAL Calibration menu Calibration menu x xx version sw PCB engine The last menu item is CAL it is used to enter the calibration menu which is...

Page 21: ...hoke JOB H4 Torch button LOCK lock unlock the buttons UP DOWN and M The UP DOWN and M buttons get automatically locked when the torch trigger is pressed H5 When the LED is on it indicates UP DOWN and...

Page 22: ...efault parameters will be restored 2 It will delete saved JOBs 8 MIG MAG WELDING SYNERGY 1 Choose SYN method see SETTING THE METHOD OF WELDING 2 Left display V10 shows machine output current wire feed...

Page 23: ...at stated synergic programs 2 If is the pulsed mode switched on LED V3 at the button V2 shines 3 Left display V10 shows machine output current wire feed speed material thickness right display V11 sho...

Page 24: ...tons H6 UP and H7 DOWN set the displayed value with the button MODE swith between functions If is activated the JOB choice by the remote control you can switch between JOBs WELDING VOLTAGE It is set u...

Page 25: ...1 m wire g Wire consumption per 1 minute of welding g min Wire consumption per 1 hour of welding g hour Steel wire 0 6 2 5 5 2 3 11 5 690 0 8 3 6 6 4 24 1440 1 0 3 12 12 6 72 4320 1 2 4 18 18 9 162 97...

Page 26: ...d g s 1 6 30 55 300 4 35 0 11 2 5 70 110 350 11 49 0 22 3 2 90 140 350 19 60 0 32 4 0 120 190 450 39 88 0 44 12 ROUTINE MAINTENANCE INSPECTION 1 The only routine maintenance required for the aXe range...

Page 27: ...display V10 shows Err the right display V11 shows number marking of the error Err 1 Overheating of the machine DO NOT POWER OFF THE MACHINE Err noP Pulsed mode cannot turn on for the selected synergic...

Page 28: ...ate supply of a protective gas pores in the weld Poorly set the amount of supplied gas Set the correct amount as described in this instruction manual Reducing valve on the bottle is dirty Check and re...

Page 29: ...er 4 If warranty is being sought please contact your ALFA IN product supplier for the warranty repair procedure 5 ALFA IN warranty will not apply to a Equipment that has been modified by any other par...

Page 30: ...in accordance with national law electric tools that have reached the end of their service life must be collected separately and returned to an environmentally compatible recycling facility 15 WARRANTY...

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